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BUSINESS SEGMENTS
12 Months Ended
Dec. 29, 2012
BUSINESS SEGMENTS  
BUSINESS SEGMENTS

(17) BUSINESS SEGMENTS

        The Company has four reportable segments based on its management structure. Each segment is global in nature with a manager responsible for segment operational performance and the allocation of capital within the segment. Net corporate expense is net of certain service related expenses that are allocated to business units generally on the basis of number of employees or sales dollars.

        Reportable segments are as follows:

  •         ENGINEERED INFRASTRUCTURE PRODUCTS:     This segment consists of the manufacture of engineered metal structures and components for the global lighting and traffic, wireless communication, roadway safety and access systems applications;

            UTILITY SUPPORT STRUCTURES:    This segment consists of the manufacture of engineered steel and concrete structures for the global utility industry;

            COATINGS:     This segment consists of galvanizing, anodizing and powder coating services on a global basis; and

            IRRIGATION:     This segment consists of the manufacture of agricultural irrigation equipment and related parts and services for the global agricultural industry.

        In addition to these four reportable segments, the Company has other businesses and activities that individually are not more than 10% of consolidated sales. These include the manufacture of forged steel grinding media for the mining industry, tubular products for industrial customers, the electrolytic manganese dioxide for disposable batteries and the distribution of industrial fasteners and are reported in the "Other" category.

        The accounting policies of the reportable segments are the same as those described in Note 1. The Company evaluates the performance of its business segments based upon operating income and invested capital. The Company does not allocate interest expense, non-operating income and deductions, or income taxes to its business segments.

Summary by Business Segments

 
  2012   2011   2010  

SALES:

                   

Engineered Infrastructure Products segment:

                   

Lighting, Traffic, and Roadway Products

  $ 587,655   $ 573,121   $ 490,359  

Communication Products

    134,711     109,131     105,852  

Access Systems

    159,740     135,341     81,103  
               

Engineered Infrastructure Products segment

    882,106     817,593     677,314  

Utility Support Structures segment:

                   

Steel

    752,621     546,926     407,703  

Concrete

    120,899     77,944     67,217  
               

Utility Support Structures segment

    873,520     624,870     474,920  

Coatings segment

    334,552     327,322     238,273  

Irrigation segment

    750,641     666,007     443,371  

Other

    328,737     331,986     198,550  
               

Total

    3,169,556     2,767,778     2,032,428  

INTERSEGMENT SALES:

                   

Engineered Infrastructure Products

    48,793     24,996     8,044  

Utility Support Structures

    3,857     4,105     2,219  

Coatings

    52,478     46,534     29,906  

Irrigation

    49     111     12  

Other

    34,838     30,552     16,742  
               

Total

    140,015     106,298     56,923  

NET SALES:

                   

Engineered Infrastructure Products segment

    833,313     792,597     669,270  

Utility Support Structures segment

    869,663     620,765     472,701  

Coatings segment

    282,074     280,788     208,367  

Irrigation segment

    750,592     665,896     443,359  

Other

    293,899     301,434     181,808  
               

Total

  $ 3,029,541   $ 2,661,480   $ 1,975,505  
               

 
  2012   2011   2010  

OPERATING INCOME (LOSS):

                   

Engineered Infrastructure Products

  $ 54,013   $ 40,753   $ 52,151  

Utility Support Structures

    129,025     70,643     51,741  

Coatings

    71,641     58,656     42,602  

Irrigation

    143,605     107,759     61,973  

Other

    46,575     45,670     28,499  

Corporate

    (62,563 )   (60,171 )   (58,553 )
               

Total

    382,296     263,310     178,413  

Interest expense, net

    (23,353 )   (26,910 )   (26,107 )

Other

    347     (2,643 )   676  
               

Earnings before income taxes and equity in earnings of nonconsolidated subsidiaries

  $ 359,290   $ 233,757   $ 152,982  
               

TOTAL ASSETS:

                   

Engineered Infrastructure Products

  $ 784,659   $ 750,992   $ 762,600  

Utility Support Structures

    510,943     432,657     360,256  

Coatings

    334,841     283,588     325,675  

Irrigation

    287,354     267,615     209,850  

Other

    202,289     203,185     222,984  

Corporate

    448,465     368,039     209,378  
               

Total

  $ 2,568,551   $ 2,306,076   $ 2,090,743  
               

CAPITAL EXPENDITURES:

                   

Engineered Infrastructure Products

  $ 20,244   $ 13,328   $ 17,050  

Utility Support Structures

    41,081     31,501     5,228  

Coatings

    13,280     22,881     5,570  

Irrigation

    12,618     8,766     4,248  

Other

    4,428     4,501     1,582  

Corporate

    5,423     2,092     2,414  
               

Total

  $ 97,074   $ 83,069   $ 36,092  
               

DEPRECIATION AND AMORTIZATION:

                   

Engineered Infrastructure Products

  $ 27,164   $ 30,637   $ 25,281  

Utility Support Structures

    13,284     12,548     11,320  

Coatings

    12,015     12,175     8,376  

Irrigation

    6,209     6,006     4,823  

Other

    8,168     8,539     6,260  

Corporate

    3,378     4,655     3,603  
               

Total

  $ 70,218   $ 74,560   $ 59,663  
               

Summary by Geographical Area by Location of Valmont Facilities:

 
  2012   2011   2010  

NET SALES:

                   

United States

  $ 1,870,703   $ 1,473,819   $ 1,088,724  

Australia

    499,025     491,395     273,551  

China

    135,398     148,219     121,437  

France

    74,217     79,329     99,508  

Other

    450,198     468,718     392,285  
               

Total

  $ 3,029,541   $ 2,661,480   $ 1,975,505  
               

LONG-LIVED ASSETS:

                   

United States

  $ 470,154   $ 439,147   $ 450,587  

Australia

    321,456     329,453     283,714  

France

    10,736     11,342     11,917  

China

    34,359     32,565     30,877  

Canada

    77,945     36,979     39,252  

Other

    227,961     203,647     180,170  
               

Total

  $ 1,142,611   $ 1,053,133   $ 996,517  
               

        No single customer accounted for more than 10% of net sales in 2012, 2011, or 2010. Net sales by geographical area are based on the location of the facility producing the sales and do not include sales to other operating units of the company. While Australia accounted for approximately 16% of the Company's net sales in 2012, no other foreign country accounted for more than 5% of the Company's net sales.

        Operating income by business segment and geographical areas are based on net sales less identifiable operating expenses and allocations and includes profits recorded on sales to other operating units of the company.

        Long-lived assets consist of property, plant and equipment, net of depreciation, goodwill, other intangible assets and other assets. Long-lived assets by geographical area are based on location of facilities.