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BUSINESS SEGMENTS
12 Months Ended
Dec. 29, 2018
Segment Reporting [Abstract]  
BUSINESS SEGMENTS
BUSINESS SEGMENTS
The Company has four reportable segments based on its management structure. Each segment is global in nature with a manager responsible for segment operational performance and the allocation of capital within the segment. Net corporate expense is net of certain service‑related expenses that are allocated to business units generally on the basis of employee headcounts and sales dollars.

Reportable segments are as follows:

ENGINEERED SUPPORT STRUCTURES: This segment consists of the manufacture of engineered metal and composite poles, towers, and components for global lighting, traffic, and wireless communication markets, engineered access systems, integrated structure solutions for smart cities, and highway safety products;
UTILITY SUPPORT STRUCTURES: This segment consists of the manufacture of engineered steel and concrete structures for the global utility transmission, distribution, and generation applications, renewable energy generation equipment, and inspection services;
COATINGS: This segment consists of galvanizing, painting, and anodizing services; and
IRRIGATION: This segment consists of the manufacture of agricultural irrigation equipment, parts, services, tubular products, water management solutions, and technology for precision agriculture.
In addition to these four reportable segments, the Company had other businesses and activities that individually are not more than 10% of consolidated sales, operating income or assets. This includes the manufacture of forged steel grinding media for the mining industry and is reported in the "Other" category until its divestiture in 2018.
The accounting policies of the reportable segments are the same as those described in Note 1. The Company evaluates the performance of its business segments based upon operating income and invested capital. The Company does not allocate LIFO expense, interest expense, non-operating income and deductions, or income taxes to its business segments.
(20) BUSINESS SEGMENTS (Continued)
Summary by Business
 
2018
 
2017
 
2016
SALES:
 
 
 
 
 
Engineered Support Structures segment:
 
 
 
 
 
Lighting, Traffic, and Roadway Products
$
706,582

 
$
633,178

 
$
612,868

    Communication Products
149,817

 
171,718

 
162,148

Access Systems
130,481

 
133,206

 
131,703

Engineered Support Structures segment
986,880

 
938,102

 
906,719

Utility Support Structures segment:
 
 
 
 
 
Steel
637,979

 
658,604

 
538,284

Concrete
111,875

 
99,738

 
90,256

Engineered Solar Tracker Solutions
16,760

 

 

Offshore and Other Complex Steel Structures
92,559

 
100,773

 
107,824

Utility Support Structures segment
859,173

 
859,115

 
736,364

Coatings segment
353,351

 
318,891

 
289,481

Irrigation segment:
 
 
 
 
 
North America
386,683

 
369,832

 
351,436

    International
246,983

 
282,598

 
223,768

Irrigation segment
633,666

 
652,430

 
575,204

Other
23,080

 
76,300

 
83,110

Total
2,856,150

 
2,844,838

 
2,590,878

INTERSEGMENT SALES:
 
 
 
 
 
Engineered Support Structures
19,522

 
25,862

 
15,620

Utility Support Structures
3,967

 
2,871

 
747

Coatings
66,612

 
62,080

 
45,604

Irrigation
8,905

 
8,058

 
7,231

Total
99,006

 
98,871

 
69,202

NET SALES:
 
 
 
 
 
Engineered Support Structures segment
967,358

 
912,240

 
891,099

Utility Support Structures segment
855,206

 
856,244

 
735,617

Coatings segment
286,739

 
256,811

 
243,877

Irrigation segment
624,761

 
644,372

 
567,973

Other
23,080

 
76,300

 
83,110

Total
$
2,757,144

 
$
2,745,967

 
$
2,521,676



(20) BUSINESS SEGMENTS (Continued)
 
2018
 
2017
 
2016
OPERATING INCOME (LOSS):
 
 
 
 
 
Engineered Support Structures
$
34,776

 
$
62,960

 
$
72,273

Utility Support Structures
64,766

 
97,853

 
71,171

Coatings
55,325

 
50,179

 
46,596

Irrigation
97,722

 
101,498

 
90,945

Other
(913
)
 
2,134

 
8,730

Adjustment to LIFO inventory valuation method
(9,892
)
 
(5,680
)
 
(2,972
)
Corporate
(39,504
)
 
(41,864
)
 
(41,369
)
Total
202,280

 
267,080

 
245,374

Interest expense, net
(39,569
)
 
(39,908
)
 
(41,304
)
Costs associated with refinancing of debt
(14,820
)
 

 

Loss from divestiture of grinding media business
(6,084
)


 

Other
1,634

 
1,292

 
16,384

Earnings before income taxes and equity in earnings of nonconsolidated subsidiaries
$
143,441

 
$
228,464

 
$
220,454

 
 
 
 
 
 
TOTAL ASSETS:
 
 
 
 
 
Engineered Support Structures
$
867,735

 
$
846,881

 
$
776,161

Utility Support Structures
700,915

 
597,231

 
544,015

Coatings
294,951

 
288,890

 
274,666

Irrigation
347,894

 
369,798

 
313,982

Other

 
68,934

 
65,296

Corporate
318,779

 
430,516

 
417,611

Total
$
2,530,274

 
$
2,602,250

 
$
2,391,731

CAPITAL EXPENDITURES:
 
 
 
 
 
Engineered Support Structures
$
26,783

 
$
16,433

 
$
13,313

Utility Support Structures
17,442

 
14,012

 
7,969

Coatings
10,320

 
11,080

 
24,873

Irrigation
7,249

 
7,055

 
8,836

Other
7

 
2,376

 
1,601

Corporate
10,184

 
4,310

 
1,328

Total
$
71,985

 
$
55,266

 
$
57,920







(20) BUSINESS SEGMENTS (Continued)
 
2018
 
2017
 
2016
DEPRECIATION AND AMORTIZATION:
 
 
 
 
 
Engineered Support Structures
$
27,274

 
$
27,637

 
$
27,824

Utility Support Structures
23,618

 
25,079

 
24,639

Coatings
15,956

 
15,115

 
12,883

Irrigation
11,335

 
11,173

 
12,097

Other
775

 
2,486

 
2,502

Corporate
3,869

 
3,467

 
2,472

Total
$
82,827

 
$
84,957

 
$
82,417


Summary by Geographical Area by Location of Valmont Facilities:
 
2018
 
2017
 
2016
NET SALES:
 
 
 
 
 
United States
$
1,771,390

 
$
1,702,826

 
$
1,535,321

Australia
325,553

 
356,959

 
315,470

Denmark
92,559

 
100,773

 
99,719

Other
567,642

 
585,409

 
571,166

Total
$
2,757,144

 
$
2,745,967

 
$
2,521,676

 
 
 
 
 
 
LONG-LIVED ASSETS:
 
 
 
 
 
United States
$
624,143

 
$
544,724

 
$
568,085

Australia
168,438

 
227,483

 
216,416

Denmark
64,497

 
90,372

 
85,654

Other
332,556

 
267,106

 
268,360

Total
$
1,189,634

 
$
1,129,685

 
$
1,138,515


No single customer accounted for more than 10% of net sales in 2018, 2017, or 2016. Net sales by geographical area are based on the location of the facility producing the sales and do not include sales to other operating units of the company. Australia accounted for approximately 12% of the Company's net sales in 2018; no other foreign country accounted for more than 5% of the Company’s net sales.
Operating income by business segment are based on net sales less identifiable operating expenses and allocations and includes profits recorded on sales to other operating units of the company. Long-lived assets consist of property, plant and equipment, net of depreciation, goodwill, other intangible assets and other assets. Long-lived assets by geographical area are based on location of facilities.