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BUSINESS SEGMENTS
12 Months Ended
Dec. 26, 2015
Segment Reporting [Abstract]  
BUSINESS SEGMENTS
BUSINESS SEGMENTS
In the fourth quarter of 2015, the Company changed its reportable segment structure to improve transparency. The Company now has five reportable segments and its management structure was changed to align with this new reporting structure. A new reportable segment, Energy & Mining, includes the businesses primarily serving the energy and mining end markets. This segment includes the access systems applications businesses and offshore structures business that was formerly part of the Engineered Infrastructure Products (EIP) segment, and the grinding media business that was formerly included in the "Other" category. The remaining businesses from the EIP segment was also renamed "Engineered Support Structures". The last change in the reporting structure was moving the tubing business from the "Other" category to the Irrigation segment. Prior year information in this footnote has been updated to match the new reportable segment structure.
Each segment is global in nature with a manager responsible for segment operational performance and the allocation of capital within the segment. Net corporate expense is net of certain service‑related expenses that are allocated to business units generally on the basis of employee headcounts and sales dollars.
Reportable segments are as follows:
ENGINEERED SUPPORT STRUCTURES: This segment consists of the manufacture of engineered metal structures and components for the global lighting and traffic, wireless communication, and roadway safety industries;
ENERGY AND MINING: This segment, all outside of the United States, consists of the manufacture of access systems applications, forged steel grinding media, on and off shore oil, gas, and wind energy structures;
UTILITY SUPPORT STRUCTURES: This segment consists of the manufacture of engineered steel and concrete structures for the global utility industry;
COATINGS: This segment consists of galvanizing, anodizing and powder coating services on a global basis; and
IRRIGATION: This segment consists of the manufacture of agricultural irrigation equipment and related parts and services for the global agricultural industry and tubular products for industrial customers.
In addition to these five reportable segments, the Company has other businesses and activities that individually are not more than 10% of consolidated sales. This includes the distribution of industrial fasteners and are reported in the "Other" category.
The accounting policies of the reportable segments are the same as those described in Note 1. The Company evaluates the performance of its business segments based upon operating income and invested capital. The Company does not allocate interest expense, non-operating income and deductions, or income taxes to its business segments.
(18) BUSINESS SEGMENTS (Continued)
Summary by Business
 
2015
 
2014
 
2013
SALES:
 
 
 
 
 
Engineered Support Structures segment:
 
 
 
 
 
Lighting, Traffic, and Roadway Products
$
600,280

 
$
648,352

 
$
660,423

Communication Products
171,173

 
161,618

 
139,888

Engineered Support Structures segment
771,453

 
809,970

 
800,311

Energy and Mining segment:


 


 


Offshore and Other Complex Steel Structures
103,068

 
146,432

 

Grinding Media
96,442

 
116,056

 
138,634

Access Systems
138,349

 
181,495

 
201,498

Energy and Mining segment
337,859

 
443,983

 
340,132

Utility Support Structures segment:
 
 
 
 
 
Steel
578,996

 
714,427

 
853,459

Concrete
95,581

 
110,589

 
108,579

Utility Support Structures segment
674,577

 
825,016

 
962,038

Coatings segment
302,385

 
333,853

 
357,635

Irrigation segment
612,201

 
846,326

 
970,890

Other
7,247

 
10,108

 
51,645

Total
2,705,722

 
3,269,256

 
3,482,651

INTERSEGMENT SALES:
 
 
 
 
 
Engineered Support Structures
23,003

 
74,963

 
103,974

Energy and Mining
4,652

 
295

 
332

Utility Support Structures
1,239

 
2,451

 
2,343

Coatings
46,912

 
55,418

 
56,649

Irrigation
6,430

 
6,609

 
6,523

Other
4,562

 
6,377

 
8,619

Total
86,798

 
146,113

 
178,440

NET SALES:
 
 
 
 
 
Engineered Support Structures segment
748,450

 
735,007

 
696,337

Energy and Mining segment
333,207

 
443,688

 
339,800

Utility Support Structures segment
673,338

 
822,565

 
959,695

Coatings segment
255,473

 
278,435

 
300,986

Irrigation segment
605,771

 
839,717

 
964,367

Other
2,685

 
3,731

 
43,026

Total
$
2,618,924

 
$
3,123,143

 
$
3,304,211



(18) BUSINESS SEGMENTS (Continued)
 
2015
 
2014
 
2013
OPERATING INCOME (LOSS):
 
 
 
 
 
Engineered Support Structures
$
59,592

 
$
66,024

 
$
65,861

Energy and Mining
(18,762
)
 
41,342

 
35,087

Utility Support Structures
37,847

 
95,118

 
174,740

Coatings
27,369

 
60,921

 
74,917

Irrigation
84,537

 
151,508

 
206,394

Other
(9,802
)
 
(1,535
)
 
(7,213
)
Corporate
(49,086
)
 
(55,662
)
 
(76,717
)
Total
131,695

 
357,716

 
473,069

Interest expense, net
(41,325
)
 
(30,744
)
 
(26,025
)
Costs associated with refinancing of debt

 
(38,705
)
 

Other
2,637

 
(4,084
)
 
2,373

Earnings before income taxes and equity in earnings of nonconsolidated subsidiaries
$
93,007

 
$
284,183

 
$
449,417

 
 
 
 
 
 
TOTAL ASSETS:
 
 
 
 
 
Engineered Support Structures
$
611,201

 
$
640,132

 
$
616,231

Energy and Mining
396,366

 
500,407

 
353,018

Utility Support Structures
422,021

 
470,720

 
524,113

Coatings
270,793

 
301,707

 
315,663

Irrigation
310,967

 
360,883

 
351,742

Other
2,267

 
4,930

 
2,538

Corporate
385,813

 
450,889

 
613,189

Total
$
2,399,428

 
$
2,729,668

 
$
2,776,494

CAPITAL EXPENDITURES:
 
 
 
 
 
Engineered Support Structures
$
11,445

 
$
11,849

 
$
12,905

Energy and Mining
3,544

 
4,893

 
4,515

Utility Support Structures
11,815

 
9,014

 
39,347

Coatings
6,836

 
14,029

 
12,206

Irrigation
7,756

 
21,113

 
26,039

Other
1,396

 
1,181

 
105

Corporate
2,676

 
10,944

 
11,636

Total
$
45,468

 
$
73,023

 
$
106,753





(18) BUSINESS SEGMENTS (Continued)
 
2015
 
2014
 
2013
DEPRECIATION AND AMORTIZATION:
 
 
 
 
 
Engineered Support Structures
$
22,810

 
$
22,363

 
$
22,037

Energy and Mining
20,733

 
22,146

 
13,167

Utility Support Structures
17,959

 
17,811

 
14,375

Coatings
12,962

 
14,615

 
14,656

Irrigation
11,746

 
10,471

 
7,859

Other
570

 
123

 
2,336

Corporate
4,364

 
1,799

 
3,006

Total
$
91,144

 
$
89,328

 
$
77,436


Summary by Geographical Area by Location of Valmont Facilities:
 
2015
 
2014
 
2013
NET SALES:
 
 
 
 
 
United States
$
1,586,702

 
$
1,808,427

 
$
2,077,812

Australia
347,975

 
439,530

 
492,698

Denmark
98,628

 
146,432

 

Other
585,619

 
728,754

 
733,701

Total
$
2,618,924

 
$
3,123,143

 
$
3,304,211

 
 
 
 
 
 
LONG-LIVED ASSETS:
 
 
 
 
 
United States
$
582,783

 
$
616,718

 
$
530,042

Australia
259,326

 
316,382

 
342,320

Denmark
90,463

 
111,161

 

Other
240,004

 
292,466

 
306,293

Total
$
1,172,576

 
$
1,336,727

 
$
1,178,655


No single customer accounted for more than 10% of net sales in 2015, 2014, or 2013. Net sales by geographical area are based on the location of the facility producing the sales and do not include sales to other operating units of the company. While Australia accounted for approximately 13% of the Company's net sales in 2015, no other foreign country accounted for more than 5% of the Company’s net sales.
Operating income by business segment are based on net sales less identifiable operating expenses and allocations and includes profits recorded on sales to other operating units of the company. Long-lived assets consist of property, plant and equipment, net of depreciation, goodwill, other intangible assets and other assets. Long-lived assets by geographical area are based on location of facilities.