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Long-Lived Assets
12 Months Ended
Sep. 30, 2015
Long-Lived Assets  
Long-Lived Assets

7. Long-Lived Assets

        Property, Plant and Equipment—Property, plant and equipment consisted of the following at September 30:

                                                                                                                                                                                    

(in thousands of dollars)

 

Estimated
useful lives

 

2014

 

2015

 

Land and improvements

 

15 - 40 years

 

$

15,298

 

$

15,904

 

Buildings and improvements

 

5 - 40 years

 

 

69,018

 

 

69,645

 

Equipment and vehicles

 

3 - 20 years

 

 

221,987

 

 

239,759

 

Dies and molds

 

3 - 20 years

 

 

83,299

 

 

85,880

 

Construction in progress

 

 

 

16,402

 

 

18,271

 

​  

​  

​  

​  

 

 

 

 

 

406,004

 

 

429,459

 

Less accumulated depreciation

 

 

 

 

(224,706

)

 

(243,741

)

​  

​  

​  

​  

Net property, plant and equipment

 

 

 

$

181,298

 

$

185,718

 

​  

​  

​  

​  

​  

​  

​  

​  

        Depreciation expense was approximately $32.1 million, $33.8 million and $35.8 million in 2013, 2014 and 2015, respectively.

        Intangible Assets—Headwaters' identified intangible assets are being amortized over the estimated useful lives shown in the table below. The table also summarizes the gross carrying amounts and related accumulated amortization of intangible assets as of September 30:

                                                                                                                                                                                    

 

 

 

 

2014

 

2015

 

(in thousands of dollars)

 

Estimated
useful lives

 

Gross
Carrying
Amount

 

Accumulated
Amortization

 

Gross
Carrying
Amount

 

Accumulated
Amortization

 

Trade names

 

Indefinite

 

$

15,300 

 

$

 

$

15,300 

 

$

 

CCP contracts

 

15 - 20 years

 

 

112,300 

 

 

64,192 

 

 

112,300 

 

 

69,875 

 

Customer relationships

 

5 - 17 years

 

 

107,953 

 

 

50,355 

 

 

109,078 

 

 

57,844 

 

Trade names

 

5 - 20 years

 

 

67,220 

 

 

33,394 

 

 

66,960 

 

 

36,554 

 

Patents and patented technologies

 

5 - 19 years

 

 

14,526 

 

 

11,686 

 

 

14,526 

 

 

12,574 

 

Other

 

5 - 17 years

 

 

3,935 

 

 

1,744 

 

 

4,585 

 

 

2,184 

 

​  

​  

​  

​  

​  

​  

​  

​  

 

 

 

 

$

321,234 

 

$

161,371 

 

$

322,749 

 

$

179,031 

 

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

        The above table includes provisional amounts for the intangible assets acquired in 2015 because the process of identifying and valuing those assets has not been completed. Total amortization expense related to intangible assets was approximately $20.2 million, $21.3 million and $18.2 million in 2013, 2014 and 2015, respectively. The primary reason for the decrease in amortization expense from 2014 to 2015 is that certain assets have been fully amortized. Total estimated annual amortization expense for 2016 through 2020 is shown in the following table:

                                                                                                                                                                                    

Year ending September 30:

 

(in thousands)

 

2016

 

$

17,974 

 

2017

 

 

17,096 

 

2018

 

 

17,046 

 

2019

 

 

16,018 

 

2020

 

 

11,771 

 

        Goodwill—Changes in the carrying amount of goodwill, by segment, are as follows for the two-year period ended September 30, 2015:

                                                                                                                                                                                    

(in thousands)

 

Building
products

 

Construction
materials

 

Total

 

Balances as of September 30, 2013

 

$

21,199

 

$

115,999

 

$

137,198

 

Goodwill related to 2014 acquisitions

 

 

35,488

 

 

2,900

 

 

38,388

 

​  

​  

​  

​  

​  

​  

Balances as of September 30, 2014

 

 

56,687

 

 

118,899

 

 

175,586

 

Goodwill related to 2015 acquisitions

 

 

2,687

 

 

0

 

 

2,687

 

Adjustments to previously recorded amounts for 2014 acquisitions

 

 

390

 

 

(464

)

 

(74

)

​  

​  

​  

​  

​  

​  

Balances as of September 30, 2015

 

$

59,764

 

$

118,435

 

$

178,199

 

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

        Impairment Testing—In accordance with the requirements of ASC Topic 350 Intangibles—Goodwill and Other, Headwaters does not amortize goodwill or indefinite-lived intangible assets, all of which relate to acquisitions. However, Headwaters is required to periodically test these assets for impairment at least annually, or sooner if indicators of possible impairment arise. Headwaters performs its annual impairment testing during the fourth quarter of its fiscal year using a June 30 test date and a one- to three-step process. Headwaters' reporting units for purposes of impairment testing are the same as its operating segments.

        Headwaters evaluates qualitative factors, including macroeconomic conditions, industry and market considerations, overall financial performance and cost factors, to determine whether it is necessary to perform step 1 of the two-step impairment test. This qualitative evaluation is commonly referred to as "step 0." After assessing the appropriate qualitative factors, only if it is determined that it is more likely than not that the fair value of a reporting unit is less than its carrying amount, is it necessary to perform step 1.

        Step 1 of impairment testing consists of determining and comparing the fair value of a reporting unit, calculated primarily using discounted expected future cash flows, to the carrying value of the reporting unit. If step 1 is failed for a reporting unit, indicating a potential impairment, Headwaters is required to complete step 2, which is a more detailed test to calculate the implied fair value of goodwill and indefinite-lived intangible assets, and compare that value to the carrying value. If the carrying value of goodwill and indefinite-lived assets exceeds the implied fair value, an impairment loss is required to be recorded.

        For all years presented, Headwaters performed a step 0 qualitative evaluation for both the construction materials and building products reporting units and concluded that it was more likely than not that the fair values exceeded the carrying amounts of goodwill and indefinite-lived assets. Accordingly, further step 1 and step 2 testing for impairment was not required to be performed.