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0000353567-06-000067.txt : 20061214
0000353567-06-000067.hdr.sgml : 20061214
20061214091105
ACCESSION NUMBER: 0000353567-06-000067
CONFORMED SUBMISSION TYPE: 10-K
PUBLIC DOCUMENT COUNT: 13
CONFORMED PERIOD OF REPORT: 20060930
FILED AS OF DATE: 20061214
DATE AS OF CHANGE: 20061214
FILER:
COMPANY DATA:
COMPANY CONFORMED NAME: ICO INC
CENTRAL INDEX KEY: 0000353567
STANDARD INDUSTRIAL CLASSIFICATION: PLASTICS PRODUCTS, NEC [3089]
IRS NUMBER: 760566682
STATE OF INCORPORATION: TX
FISCAL YEAR END: 0930
FILING VALUES:
FORM TYPE: 10-K
SEC ACT: 1934 Act
SEC FILE NUMBER: 001-08327
FILM NUMBER: 061275706
BUSINESS ADDRESS:
STREET 1: 1811 BERING DRIVE
STREET 2: SUITE 200
CITY: HOUSTON
STATE: TX
ZIP: 77057
BUSINESS PHONE: 7133514100
MAIL ADDRESS:
STREET 1: 1811 BERING DRIVE
STREET 2: SUITE 200
CITY: HOUSTON
STATE: TX
ZIP: 77057
10-K
1
form10k-body.htm
FY2006 FORM 10-K
FY2006 Form 10-K
UNITED
STATES
SECURITIES
AND EXCHANGE COMMISSION
WASHINGTON,
D.C. 20549
FORM
10-K
[X]
|
ANNUAL
REPORT PURSUANT TO SECTION 13 OR 15(d)
|
|
OF
THE SECURITIES EXCHANGE ACT OF 1934
|
|
For
the fiscal year ended September 30, 2006
|
|
OR
|
[
]
|
TRANSITION
REPORT PURSUANT TO SECTION 13 OR 15(d)
|
|
OF
THE SECURITIES EXCHANGE ACT OF 1934
|
For
the
transition period from to
Commission
file number 0 -10068
ICO,
INC.
(Exact
name of registrant as specified in its charter)
TEXAS
|
76-0566682
|
(State
or other jurisdiction of incorporation or organization)
|
(I.R.S.
Employer Identification No.)
|
|
|
1811
Bering Drive, Suite 200
|
|
Houston,
Texas
|
77057
|
(Address
of principal executive offices)
|
(Zip
Code)
|
Registrant's
telephone number (713) 351-4100
Securities
registered pursuant to Section 12(b) of the Act: Common Stock, no par
value.
Securities
registered pursuant to Section 12(g) of the Act: Preferred Stock, no par
value.
Indicate
by check mark if the registrant is a well-known seasoned issuer, as defined
in
Rule 405 of the Securities Act. Yes
___ No þ
Indicate
by check mark if the registrant is not required to file reports pursuant to
Section 13 or Section 15(d) of the Exchange Act. Yes
___ No þ
Indicate
by check mark whether the Registrant (1) has filed all reports required to
be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during
the
preceding 12 months and (2) has been subject to such filing requirements for
the
past 90 days. Yes
þ No
___
Indicate
by check mark if disclosure of delinquent filers pursuant to Item 405 of
Regulation S-K is not contained herein, and will not be contained, to the best
of Registrant's knowledge, in definitive proxy or information statements
incorporated by reference in Part III of this Form 10-K or any amendment to
this
Form 10-K. [ ]
Indicate
by checkmark whether the registrant is a large accelerated filer, an accelerated
filer, or non-accelerated filer. See definition of “accelerated filer” and
“large accelerated filer” in Rule 12b-2 of the Exchange Act.
Large
accelerated filer o Accelerated
filer þ
Non-accelerated
filer o
Indicate
by check mark whether the registrant is a shell company (as defined in Rule
12b-2 of the Act).
Yes
____ No þ
The
aggregate market value of common equity held by non-affiliates of the
Registrant
as
of
March 31, 2006 was $119,720,000.
The
number of shares outstanding of the registrant's Common Stock
as
of
December 1, 2006: Common Stock, no par value- 25,824,258
DOCUMENTS
INCORPORATED BY REFERENCE
Portions
of the definitive proxy statement for the Registrant’s 2007 Annual Meeting
of Shareholders are incorporated by reference in Part III of this
Form
10-K. Such definitive proxy statement or the information to be so
incorporated will be filed with the Securities and Exchange Commission
not
later than 120 days subsequent to September 30,
2006.
|
ICO,
INC.
2006
FORM 10-K ANNUAL REPORT
General
ICO,
Inc.
(together with its subsidiaries “the Company”) was incorporated in 1978 under
the laws of the state of Texas. The Company manufactures specialty resins and
concentrates and provides specialized polymers processing services. The
specialty resins manufactured by the Company are typically produced into a
powder form. Concentrates produced by the Company generally are mixed by
customers with base polymer film resins to give plastic films desired
characteristics, and to reduce customers’ raw material costs. Concentrates
are polymers loaded with high levels of chemical and organic additives that
are
melt blended into base resins to give plastic films and other finished products
desired physical properties. The
Company also provides toll processing services including ambient grinding,
jet
milling, compounding and ancillary services for polymer resins produced in
pellet form as well as other material. These products and services are provided
through our 18 operating facilities located in 9 countries in North America,
Europe, Australasia and South America. The Company’s customers include major
chemical companies, polymer production affiliates of major oil exploration
and
production companies, and manufacturers of plastic products.
Manufacturing
Capabilities
The
Company’s manufacturing capabilities include size reduction, compounding and
related services. These services are an intermediate step between the production
of polymer resins and the manufacture of a wide variety of products such as
toys, water tanks, paint, garbage bags, plastic film or other polymer products.
The Company’s manufacturing processes are used to produce powders for sale by
the Company, for toll processing services and to manufacture
concentrates.
Size
reduction.
Size
reduction is a grinding process whereby polymer resins produced by chemical
manufacturers in pellet form are reduced to a powder form. The majority of
the
Company’s size reduction services involve ambient grinding, a mechanical
attrition milling process suitable for products which do not require ultrafine
particle size and are not highly heat sensitive. The Company also provides
jet
milling services used for products requiring very fine particle size such as
additives for printing ink, adhesives, waxes and cosmetics. Jet milling uses
high velocity compressed air to reduce materials to sizes between 0.5 and 150
microns. For materials with special thermal characteristics (such as heat
sensitive materials), the Company provides cryogenic milling services, which
use
liquid nitrogen to chill materials to extremely low temperatures.
The
Company primarily processes polyethylene. Other materials processed include
polyester, polypropylene, nylon, fluorocarbons, cellulose acetates, vinyls,
phenolics, polyurethane, acrylics, epoxies, and waxes.
Compounding.
Compounding
is an extrusion process whereby plastics and other additives are melt blended
together to form an alloy resin. Often
times the Company compounds material in conjunction with providing size
reduction services (typically using an ambient grinding process). For example,
the Company serves many customers by purchasing natural colored resin,
compounding certain additives into the resin, and then grinding the resulting
pellet into a powder form. The additives compounded into the base resins are
determined by the end products to be manufactured by the customer. Compounding
is performed within substantially all of the Company’s facilities.
Manufacturing
concentrates is a specialized form of compounding. Bayshore Industrial, the
Company’s largest concentrate manufacturing operation, is located in La Porte,
Texas. Bayshore produces concentrates for the plastic film industry. The Company
also has a smaller concentrate manufacturing operation, located in Oyonnax,
France, which provides high quality color matching and color compounding
services for the injection molding industry. The Company’s concentrate
manufacturing operations involve the formulation and production of highly
concentrated compounds of additives that are then combined (by the Company
or by
others) with polymer resins to produce materials having specifically desired
characteristics, such as anti-blocking (to prevent plastic film or sheets from
sticking together), flame-retardance, color, ultraviolet stabilization, impact
and tear resistance, or adhesion. The Company's concentrates are produced to
the
detailed specifications of customers. These customers are typically resin
producers or companies that produce plastic films. The concentrate manufacturing
process requires the combination of up to 25 different additives or fillers
in
precise proportions. To be approved as the manufacturer of such concentrates,
the Company must satisfy rigorous qualification procedures imposed by customers
on a product-by-product basis. The Company works closely with its concentrate
customers to research, develop and test the formulations necessary to create
the
desired characteristics
of
the
concentrates to be produced. Such concentrates are produced in batches which
may
range from as little as five pounds for a lab sample to as large as four million
pounds.
Other
Manufacturing Services. The
Company also offers its customers ancillary polymer processing services in
connection with size reduction and compounding services. These ancillary
services include dry blending and mixing of plastics and other additives,
granulating, packaging and warehousing.
Facilities.
The
Company operates seven facilities in the United States, six in Europe (located
in The Netherlands, England, Italy, and France), four in Australasia (located
in
New Zealand, Australia and Malaysia) and one in Brazil. Almost all of these
operations provide toll processing services, sell products into their markets
and are able to compound materials.
During
the first quarter of fiscal 2007, the Company entered into a lease agreement
for
a production facility in Dubai, UAE. This facility will provide size reduction
and compounding services to the rotational molding industry in the
region.
Products
and Services
Product
Sales. The
powders produced by the Company in its manufacturing operations are most often
used to manufacture household items (such as toys, household furniture and
trash
receptacles), automobile parts, agricultural products (such as fertilizer and
water tanks), paint and metal and fabric coatings. Currently, the largest powder
sales markets of the Company include Western Europe, Australia, New Zealand,
Malaysia, the United States and Brazil. The Company also exports its powders
into Africa, the Middle East, and Asia. The Company generally procures the
raw
materials for its own account and adds value using its own formulations and
processes to produce powders. The Company usually performs both size reduction
and compounding to produce its finished products.
The
Company’s concentrate products are primarily used by third parties to produce
plastic films. These products are mostly sold throughout North America. The
Company’s small operation in Oyonnax, France provides high quality color
concentrates to the injection molding industry in France.
Toll
Processing Services. Toll
processing services involve processing customer-owned raw materials, rather
than
Company-owned raw materials. These toll processing services include size
reduction, compounding and related services such as granulating and blending
on
a service fee basis.
Customers
and Pricing
The
primary customers of the Company's polymers processing business are large
producers of polymers (which include major chemical companies and polymers
production affiliates of major oil production companies) and end users such
as
rotational molders. No single customer accounted for more than 10% of worldwide
sales during fiscal years 2006, 2005 or 2004. The Company has long-term contract
arrangements with many polymers processing customers whereby it has agreed
to
process or manufacture certain polymer products for a single or multi-year
term
at an agreed-upon fee structure.
The
rotational molding industry is one of the Company’s more important target
markets. The Company provides a significant portion of its size reduction toll
processing services to customers that are either rotational molders or that
supply the rotational molding industry. Additionally, many of the polymer
powders manufactured by the Company are supplied to the rotational molding
industry. Rotational molding produces plastic products by melting pre-measured
plastic powder in molds which are heated in an oven while being rotated. The
melting resin adheres to the hot mold and evenly coats the mold’s surface. This
process offers design advantages over other molding processes, such as injection
molding, because assembly of multiple parts is unnecessary, consistent wall
thickness in the finished product can be maintained, tooling is less expensive,
and molds do not need to be designed to withstand the high pressures inherent
in
other forms of molding. Examples of end products which are rotationally molded
include agricultural tanks, toys and small recreational watercraft.
Other
target markets include producers of automotive carpet backing, paint, waxes,
and
metal and fabric coatings.
The
Company is also a major supplier of concentrates to the plastic film industry
in
North America. The concentrates manufactured by the Company are melt-blended
into base resins to produce plastic film having the desired characteristics.
The
Company sells concentrates to both resin producers and to businesses that
manufacture plastic films.
The
Company provides value-added polymer processing services to customers. The
Company often purchases and takes into inventory the raw materials necessary
to
manufacture products sold to customers. The Company seeks to minimize the risk
of price fluctuations in raw materials and other supplies by maintaining
relatively short order cycles; however, maintaining raw materials and finished
goods inventory exposes the Company to an increased risk of price fluctuations
(see "Raw Materials").
Sales
and Marketing
The
Company markets its products and services through a sales force of employees.
These sales people are responsible for in-depth customer contact and are
required to be technically knowledgeable and have an understanding of the
markets they serve.
Competition
The
specialty polymers processing business is highly competitive. Competition is
based principally on price, quality of service, manufacturing technology,
proximity to markets, timely delivery and customer service and support. The
Company's size reduction and toll services competitors are generally smaller
than the Company and have fewer locations and a more regional emphasis. The
Company’s competitors in the polymer powder sales business tend to be mid-sized
to large companies. Several companies also maintain significant in-house size
reduction facilities for their own use. The Company believes that it has been
able to compete effectively in its markets based on competitive pricing, its
network of plants, its technical expertise and equipment manufacturing
capabilities and its range of services, such as flexible storage, packaging
facilities, and product development. The Company also believes that its
knowledge of the rotational molding industry, through activities such as
participation in the Association of Rotational Molders, enhances its competitive
position with this key customer group. The Company's competitors in the
concentrates industry include a number of large enterprises, as well as small
and mid-sized regional companies. The Company believes its technical expertise,
processing efficiency, high quality product, customer support and pricing have
enabled it to compete successfully in this market.
The
ambient size reduction tolling business lacks substantial barriers to entry,
but
cryogenic grinding and jet milling require a more significant investment and
greater technical expertise. The compounding business, including concentrates
manufacturing, requires a substantial investment in equipment, as well as
extensive technical and mechanical expertise. In general, many of the Company's
customers could perform the specialized polymers processing services provided
by
the Company for themselves if they chose to do so, and new competitors may
enter
the market from time to time. A number of the Company's competitors and
potential competitors in this segment have substantially greater financial
and
other resources than the Company.
Business
Divestitures
On
September 6, 2002, the Company completed the sale of substantially all of the
Company’s oilfield services (“Oilfield Services”) business to National Oilwell
Varco, Inc., formerly Varco International, Inc. (“NOV”). On July 31, 2003, the
Company sold its remaining Oilfield Services business to Permian Enterprises,
Ltd. Between May 2003 and March 2004, NOV asserted approximately 30 claims
for
contractual indemnity against the Company in connection with the September
2002
sale of substantially all of the Company's Oilfield Services business with
a
loss range between $16.4 million and $22.0 million. These claims primarily
related to environmental conditions as defined in the purchase agreement
pursuant to which the Company sold its Oilfield Services business to NOV. On
November 21, 2006, the Company settled these claims with NOV for $7.5 million
consisting of: a cash payment of $1.1 million; release to NOV of the $5.4
million held in escrow; and a $1.0 million note payable in one year. See “Item
3. Legal Proceedings” and “Item 7. Management’s Discussion and Analysis of
Financial Condition and Results of Operations” for more
information.
Environmental
Regulation
The
Company is subject to numerous and changing local, state, federal and foreign
laws and regulations concerning the use, storage, treatment, disposal and
general handling of materials, some of which may be considered to be hazardous
substances and wastes, and restrictions concerning the release of pollutants
and
contaminants into the environment. These laws and regulations may require the
Company to obtain and maintain certain permits and other authorizations
mandating procedures under which the Company must operate and restrict emissions
and discharges. Many of these laws and regulations provide for strict joint
and
several liabilities for the costs of cleaning up contamination resulting from
releases of regulated materials, substances and wastes into the environment.
Violation of these laws and regulations as well as terms and conditions of
operating permits issued to the Company may result in the imposition of
administrative, civil, and criminal penalties and fines, remedial actions or,
in
more serious situations, shutdowns or revocation of permits or authorizations.
The Company believes that future compliance by its operating
businesses
with existing laws and regulations will not have a material adverse effect
on
the Company and that future capital expenditures for environmental remediation
will not be material.
The
Company regularly monitors and reviews its operations, procedures and policies
for compliance with environmental laws and regulations and the Company's
operating permits. There can be no assurance that a review of the Company's
past, present or future operations by courts or federal, state, local or foreign
regulatory authorities will not result in determinations that could have a
material adverse effect on the Company. In addition, the revocation of any
of
the Company's material operating permits, the denial of any material permit
application or the failure to renew any interim permit, could have a material
adverse effect on the Company. In addition, compliance with more stringent
environmental laws and regulations, more vigorous enforcement policies, or
stricter interpretations of current laws and regulations, or the occurrence
of
an industrial accident, could have a material adverse effect on the Company.
Also, see the discussion concerning environmental remediation issues, including
those related to the sale of its former Oilfield Services business, in “Item 3.
Legal Proceedings.”
Insurance
and Risk
Except
for warranties implied by law, the Company does not generally expressly warrant
the products and services it provides. Nonetheless, if the Company were found
to
have been negligent, or to have breached its obligations to its customers,
or if
warranties are implied as a matter-of-law (notwithstanding any disclaimer of
warranty), the Company could be exposed to significant liabilities and its
reputation could be adversely affected. Likewise, the Company's activities
as a
vendor of specialty
polymers
products may result in liability on account of defective products. While the
Company has an insurance program in effect to address some of these risks,
the
insurance coverage is subject to applicable deductibles, exclusions, limitations
on coverage and policy limits. The occurrence of a significant adverse event,
the risks of which are not fully covered by insurance, could have a material
adverse effect on the Company's financial condition, results of operations
or
net cash flows. Moreover, no assurance can be given that the Company will be
able to maintain adequate insurance in the future at rates it considers
reasonable. See “Item 3. Legal Proceedings.”
Raw
Materials
The
Company purchases and takes into inventory the resins, additives and other
materials used in its concentrates manufacturing and a portion of its specialty
polymers distribution business. These materials are subject to fluctuating
availability and prices. The Company believes that these and other materials
used in its operations are available from numerous sources and are available
to
meet its needs. In addition, the Company believes its relationships with its
suppliers are good.
Patents,
Trademarks and Licenses
The
Company holds one United States patent, one United Kingdom patent, one
Australian patent, and one New Zealand patent covering proprietary technology
utilized in certain of its services. The Company believes that its patents
are
valid and that the duration of its existing patents is satisfactory; however,
the Company does not believe any single patent is essential to the overall
successful operation of the Company's business, and the Company's polymers
processing operations are not materially dependent upon any patents, trademarks,
or licenses. However, no assurance can be given that one or more of the
Company's competitors may not be able to develop or produce processes or
products of comparable or greater quality to those developed or produced by
the
Company; that the Company’s patents will not be modified, revoked, or found to
be invalid; or that others will not claim that the Company’s products or
processes infringe upon or use the intellectual property of others.
Employees
As
of
November 30, 2006, the Company employed approximately 831 full-time, part-time
and temporary employees, 405 of which are located in the United States. Certain
employees working in Italy, France, The Netherlands, New Zealand, Australia,
and
Brazil are parties to collective bargaining agreements. None of the other
employees are represented by a union. The Company has experienced no significant
strikes or work stoppages during the past fiscal year and considers its
relations with its employees to be satisfactory.
Financial
Information About Geographic Areas
The
Company's management structure and reportable segments are organized into five
business segments defined as ICO Polymers North America, ICO Brazil, Bayshore
Industrial, ICO Europe and ICO Courtenay - Australasia. This organization is
consistent with the way information is reviewed and decisions are made by
executive management. Financial information about the Company’s segments is
found in Note 20 to the Company’s Consolidated Financial Statements.
Available
Information
The
Company’s Internet website is http://www.icopolymers.com. Information contained
on the Company’s website is not part of this report or any other report filed
with the Securities and Exchange Commission. The Company makes available free
of
charge, through its Internet website, the Company’s annual reports on Form 10-K,
quarterly reports on Form 10-Q, current reports on Form 8-K, as well as its
other SEC filings, as soon as reasonably practicable after electronically filing
such materials with or furnishing them to the SEC. In addition, the Company
makes available through its Internet website the Company’s Code of Business
Ethics and the written charters of the Audit, Compensation and Nominating
Committees of its Board of Directors, all of which are available in print to
any
stockholder who requests them by contacting the Company’s Corporate Secretary at
1811 Bering Drive, Suite 200, Houston, Texas, 77057.
The
Company’s indebtedness subjects it to restrictive covenants and may limit its
ability to borrow additional funds and efficiently operate the
business.
The
Company’s domestic credit facility (“Credit Facility”) in place as of October
27, 2006 contains a number of covenants including, among others, limitations
on
the ability of the Company and its restricted U.S. subsidiaries to (i) incur
additional indebtedness, (ii) pay dividends or redeem any common stock, (iii)
incur liens or other encumbrances on their assets, (iv) enter into transactions
with affiliates, (v) merge with or into any other entity or (vi) sell any of
their assets. In addition, any “change of control” of the Company or its
restricted subsidiaries will constitute a default under the Credit Facility.
-
“Change of control,” as defined in the credit agreement (“Credit Agreement”)
establishing the Credit Facility, is summarized as follows: (i) the acquisition
of, or, if earlier, the shareholder or director approval of the acquisition
of,
ownership or voting control, directly or indirectly, beneficially or of record,
by any person, entity or group (within the meaning of Rule 13d-3 of the SEC
under the 1934 Act, as then in effect), of shares representing more than 50%
of
the aggregate ordinary voting power represented by the issued and outstanding
common stock of the Company; (ii) the occupation of a majority of the seats
(other than vacant seats) on the board of directors of the Company by
individuals who were neither (A) nominated by the Company’s board of directors
nor (B) appointed by directors so nominated; (iii) the occurrence of a change
in
control, or other similar provision, under or with respect to any “Material
Indebtedness Agreement” (as defined in the Credit Agreement); or (iv) the
failure of the Company to own directly or indirectly, all of the outstanding
equity interests of the Company’s Bayshore Industrial L.P. and ICO Polymers
North America, Inc. subsidiaries.
Changes
in the cost and availability of polymers could adversely affect the
Company.
Polymers
(i.e., resins) are a key ingredient of the Company’s products, and changes in
the cost and availability of resins (generally produced by the major chemical
companies) are outside of the Company’s control. If resin costs increase,
whether because of higher oil and gas prices or because of lower supplies,
the
Company may be forced to increase the prices at which it sells its products
to
our customers. An increase in our prices may result in lower customer demand
for
our products and could have a material adverse effect on the Company’s results
of operations. Additionally, higher resin prices will lead to higher working
capital requirements which could result in higher debt and associated interest
expense. On the other hand, a perception that resin costs will be declining
in
the near future may, in the short term, result in a decrease in customer demand
for our products as customers wait for lower resin prices to be reflected in
the
price of our products, which could also have a material adverse effect on the
Company’s results of operations.
Changes
in economic activity could adversely affect the
Company.
The
Company’s business cycles are affected by changes in the level of economic
activity in the various regions in which the Company operates. The Company’s
business cycles are generally volatile and relatively unpredictable. In
addition, the Company is affected by cycles in the petroleum and oil and gas
industries. The length of these business cycles is outside of the Company’s
control, and can have a material adverse effect on the Company’s results of
operations and cash flow.
The
Company’s success is partly dependent upon the Company’s ability to develop
superior proprietary technology, know-how and trade
secrets.
The
operations of the Company’s business are dependent to a certain degree upon
proprietary technology, know-how and trade secrets developed by the
Company. In many cases, these or equivalent processes or technologies are
available to the Company’s competitors, customers and others. In addition,
there can be no assurance that such persons will not develop substantially
equivalent or superior proprietary processes and technologies, or that the
Company’s trade secrets will not lose their proprietary status. The availability
to, or development by others of equivalent or superior information, processes
or
technologies, or the failure to maintain the trade secret status of the
Company’s proprietary technologies and information, could have a material
adverse effect on the Company.
The
failure to properly manage inventories could expose the Company to material
financial losses.
The
Company’s product sales business, including the Company’s concentrate
manufacturing operations, requires the Company to buy inventories of supplies
and products and to manage the risk of ownership of commodity inventories having
fluctuating market values. The maintenance of excessive inventories in these
businesses could expose the Company to losses from drops in market prices for
its products, while maintenance of insufficient inventories may result in lost
sales to the Company.
International
events may hurt the Company’s operations.
A
majority of the Company’s current operations is conducted in international
markets, particularly the Company’s ICO Europe, ICO Brazil, and ICO Courtenay-
Australasia business segments. The Company expects to continue to seek to expand
its international operations, primarily through internal growth. The Company’s
international operations are subject to certain political, economic and other
uncertainties normally associated with international operations, including
among
others, risks of government policies regarding private property, taxation
policies, foreign exchange restrictions and currency fluctuations and other
restrictions arising out of foreign governmental sovereignty over areas in
which
the Company conducts business that may limit or disrupt markets, restrict the
movement of funds or result in the deprivation of contract rights, and,
possibly, civil disturbance or other forms of conflict. Losses from the factors
above could be material in those countries where the Company now has or may
in
the future have a concentration of assets.
Due
to the Company’s lack of asset diversification, adverse developments in its
industry could materially adversely impact the Company’s
operations.
The
Company relies primarily on the revenues generated in the polymer processing
industry. Due to its lack of asset diversification, an adverse development
in
this industry would likely have a significantly greater impact on the Company’s
financial condition, results of operations and cash flows than if it maintained
more diverse assets.
The
Company’s success depends on attracting and maintaining key personnel; the
failure to do so could disrupt the Company’s business
operations.
The
Company’s success depends upon our ability to retain and attract experienced and
knowledgeable management and other professional staff. The Company’s results of
operations depend to a large extent on the efforts, technical expertise and
continued employment of key personnel and members of our management team. If
we
are unable to attract and retain experienced and knowledgeable personnel or
a
significant number of our existing key personnel resign or become unable to
continue in their present role without adequate replacements, our business
operations could be adversely affected.
Goodwill
impairment could occur in the future.
If
our
goodwill becomes impaired the Company may be required to record a significant
charge to earnings. Under generally accepted accounting principles, goodwill
is
required to be tested for impairment at least annually. We may be required
to
record a significant charge to earnings in our financial statements during
a
period in which any impairment of our goodwill is determined.
The
Company is prohibited from paying dividends on its Common Stock or redeeming
or
repurchasing any of its Common Stock until dividends in arrears on the Preferred
Stock are paid.
As
of
September 30, 2006, the Company owed an aggregate of $8.2 million of dividends
in arrears to the holders of the Company’s $6.75 Convertible Exchangeable
Preferred Stock (the “Preferred Stock”). Subsequent to September 30, 2006, the
Company repurchased 84.8% of the outstanding Preferred Stock, thereby reducing
the dividends in arrears to $1.2 million. Such undeclared or unpaid Preferred
Stock dividends will need to be declared and paid before the Company can pay
a
dividend on its Common Stock or redeem or repurchase any of its common
stock. Payment
of any dividends in arrears will depend on the financial condition,
results of operations and capital requirements of the Company, as well as other
factors deemed relevant by the Board of Directors,
and
there can be no assurance that the Board of Directors will declare dividends
on
the Preferred Stock in the future.
The
Company may have additional tax liabilities.
The
Company is subject to income taxes in both the United States and numerous
foreign jurisdictions. Significant judgment is required in determining our
worldwide provision for income taxes. Although the Company believes its tax
estimates are reasonable, the final determination of tax audits and any related
litigation could be materially different than that which is reflected in
historical income tax provisions and accruals. Based on the results of an audit
or litigation, a material adverse effect on the Company’s income tax provision,
net income, or cash flows in the period or periods for which that determination
is made could result.
Operational
risks such as personal injury, property damages, pollution and environmental
damages could adversely affect the Company’s
business.
The
operations of the Company involve many risks, which, even through a combination
of experience, knowledge and careful evaluation, may not be overcome. These
risks include equipment or product failures or work related accidents which
could also result in personal injury, property damages, pollution and other
environmental risks. The Company may not be fully insured against possible
losses pursuant to such risks. Such losses could have a material adverse impact
on the Company. In addition, from time to time, the Company is involved in
various litigation matters arising in the ordinary course of its business and
is
currently involved in numerous legal proceedings in connection with its
operations and those of its acquired and disposed of companies. There can be
no
assurance that the Company will not incur substantial liability as a result
of
these or other proceedings. The Company is subject to numerous and changing
local, state, federal and foreign laws and regulations concerning the use,
storage, treatment, disposal and general handling of hazardous materials, some
of which may be considered to be hazardous wastes, and restricting releases
of
pollutants and contaminants into the environment. These laws and regulations
may
require the Company to obtain and maintain certain permits and other
authorizations mandating procedures under which the Company will operate and
restricting emissions. Many of these laws and regulations provide for strict
joint and several liability for the costs of cleaning up contamination
resulting from releases of regulated materials into the environment. Violations
of mandatory procedures under operating permits may result in fines, remedial
actions or, in more serious instances, shutdowns or revocation of permits or
authorizations. There can be no assurance that a review of the Company’s past,
present or future operations by courts or federal, state, local or foreign
regulatory authorities will not result in determinations that could have a
material adverse effect on the Company’s financial condition, results of
operations or cash flows. In addition, the revocation of any of the Company’s
material operating permits, the denial of any material permit application or
the
failure to renew any material interim permit could have a material adverse
effect on the Company. The Company cannot predict what environmental laws and
regulations will be enacted or adopted in the future or how such future law
or
regulation will be administered or interpreted. To date, the Company has
incurred compliance
and clean-up costs in connection with environmental laws and regulations and
there can be no assurance as to future costs. In particular, compliance with
more stringent environmental laws and regulations, more vigorous enforcement
policies, or stricter interpretations of current laws and regulations, or the
occurrence of an industrial accident, could have a material adverse effect
on
the Company.
Future
environmental, personal injury, and other claims relating to the Company’s
former Oilfield Services business could adversely affect the Company’s financial
condition, results of operations and/or cash flows.
In
2002,
the
Company completed the sale of substantially all of the Company’s oilfield
services (“Oilfield Services”) business to National Oilwell Varco, Inc.,
formerly Varco International, Inc. (“NOV”). In 2003, the Company sold its
remaining Oilfield Services business to Permian Enterprises, Ltd. (“Permian”).
NOV and Permian purchased the assets and business of the Company’s Oilfield
Services business, but only acquired limited responsibility for liabilities
of
the Company’s former Oilfield Services business relating to events occurring
prior to the closing of the referenced divestitures. Among the pre-closing
liabilities retained by the Company are potential environmental claims
including, without limitation, Superfund claims relating to off-site disposal
of
hazardous materials prior to the Closing, potential claims by employees,
contractors, and others for occupational injuries, as well as other types of
claims. There are currently no Superfund claims or other environmental claims
pending against the Company that are expected to have a material adverse effect
on the Company’s business,
except
as described under the heading
“Environmental Claims” in “Item 3. Legal Proceedings” below. There are currently
no silicosis or other occupational injury claims pending that are expected
to
have a material adverse effect on the Company’s business.
However, since the late 1990’s the Company has settled claims of approximately
thirty-five former employees of the Company’s former Oilfield Services business
who allegedly sustained personal injuries and/death as a result of occupational
exposure to silica, and in the past the Company has been a party to and settled
other environmental and occupational injury claims related to the Company’s
former Oilfield Services business. There can be no assurance that in the future
there will not be new environmental claims, occupational injury claims, or
other
claims, including resulting from activities or conditions involving the
Company’s former Oilfield Services business and occurring prior to the sale of
the Oilfield Services business, having a material adverse effect on the
Company's financial condition, results of operations and/or cash
flows.
Competition
in our industry is intense, and we are smaller and have a more limited operating
history than some of our competitors.
The
industry in which the Company operates is highly competitive. Some competitors
or potential competitors of the Company have substantially greater financial
or
other resources than the Company. Larger
competitors may be able to absorb the burden of any changes in federal, state
and local laws and regulations or rising costs of raw materials more easily
than
we can, which would adversely affect our competitive position. The
inability of the Company to effectively compete in its markets would have a
material adverse effect on the Company.
Certain
litigation matters could have a material adverse effect on our financial
condition, results of operations and/or cash flows.
The
Company is party to various legal proceedings. There can be no assurance that
adverse results in such matters will not have a material adverse effect on
the
Company. See “Item 3. Legal Proceedings.”
None.
The
location and approximate acreage of the Company's operating facilities at
November 30, 2006, together with an indication of the services performed at
such
facilities are set forth below. Other than the Company’s corporate headquarters
in Houston, Texas, all properties consist of polymers processing facilities
with
adjacent offices. The “Services” column below describes the services either
performed for customers at the location or performed on Company-owned materials
to produce the Company’s products.
The
Company’s Bayshore Industrial segment owns and operates the La Porte, Texas
location; all other U.S. locations (other than the corporate headquarters)
are
operated by the Company’s ICO Polymers North America segment. The Australian,
New Zealand, Malaysian and Dubai locations are operated by the Company’s
ICO-Courtenay Australasian segment. The six European locations are operated
by
the Company’s ICO Europe segment, and the property leased in Brazil is the sole
location of the Company’s ICO Brazil segment.
|
|
|
|
|
|
Location
|
|
Services
|
Acres
|
|
Facility
Square
Footage
|
Bloomsbury,
NJ
|
|
Size
reduction
|
15
|
|
99,408
|
China,
TX
|
|
Size
reduction and compounding
|
13
|
|
108,500
|
East
Chicago, IN
|
|
Size
reduction and compounding
|
4
|
|
73,000
|
Fontana,
CA
|
|
Size
reduction and compounding
|
7
|
|
44,727
|
Gainsborough,
England
|
|
Size
reduction, compounding and technical services
|
8
|
|
102,500
|
Grand
Junction, TN
|
|
Size
reduction
|
5
|
|
127,900
|
La
Porte, TX
|
|
Compounding
|
39
|
|
220,500
|
Montereau,
France
|
|
Size
reduction and compounding
|
4
|
|
53,259
|
Oyonnax,
France
|
|
Compounding
|
1
|
|
26,898
|
’s-Gravendeel,
The Netherlands
|
|
Size
reduction and compounding
|
5
|
|
240,773
|
Verolanuova,
Italy
|
|
Size
reduction and compounding
|
11
|
|
140,313
|
|
|
Total
Acreage and Square Footage Owned
|
112
|
|
1,237,778
|
|
|
|
|
|
|
|
|
|
|
|
|
Properties
Leased:
|
|
|
|
|
|
Location
|
|
Services
|
Acres
|
|
Facility
Square
Footage
|
Houston,
Texas
|
|
Corporate
headquarters
|
N/A
|
|
9,740
|
Beaucaire,
France
|
|
Size
reduction
|
5
|
|
72,088
|
Auckland,
New Zealand
|
|
Size
reduction and compounding
|
1
|
|
24,010
|
Batu
Pahat, Malaysia
|
|
Size
reduction and compounding
|
2
|
|
61,200
|
Contagem,
Brazil
|
|
Size
reduction and compounding
|
1
|
|
23,680
|
Melbourne,
Australia
|
|
Size
reduction and compounding
|
2
|
|
72,316
|
Brisbane,
Australia
|
|
Size
reduction and compounding
|
1
|
|
18,256
|
Dubai,
UAE
|
|
Size
reduction and compounding in mid-FY 2007
|
1
|
|
25,570
|
|
|
Total
Acreage and Square Footage Leased
|
13
|
|
306,860
|
Total
Acreage and Square Footage Owned and Leased
|
125
|
|
1,544,638
|
N/A
= Not
applicable
The
leased properties listed above have various expiration dates through 2016.
The
Company is currently operating most of its facilities (with the exception of
its
Bayshore Industrial, La Porte, Texas location) below full capacity which allows
the Company to increase its level of volumes utilizing existing facilities.
Most
of the polymers processing facilities are operating 24 hours per day, five
days
per week.
Varco
Indemnification Claims.
Between
May 2003 and March 2004, approximately 30 claims for contractual indemnity
were
asserted against the Company by Varco International, Inc. (n/k/a National
Oilwell Varco, Inc., hereinafter “NOV”) in connection with the September 2002
sale of substantially all of the Company's oilfield services ("Oilfield
Services") business to NOV. NOV’s indemnity demands were based on its contention
that the Company breached a number of representations and warranties in the
purchase agreement dated July 2, 2002 pursuant to which the Company sold the
Oilfield Services business to NOV (the “Purchase Agreement”) and that certain
expenses or damages that NOV has incurred or may incur in the future constitute
"excluded liabilities" as defined in the Purchase Agreement. NOV alleged that
the expected loss range for its indemnity claims was between $16.4 million
and
$22.0 million. A portion of those indemnity demands (representing aggregate
losses of approximately $0.4 million) related to product liability claims.
The
balance of the indemnity demands related to alleged historical contamination
or
alleged non-compliance with environmental rules at approximately 26 former
Company properties located in both the United States and Canada.
The
Company’s contractual indemnification obligation to NOV was subject to certain
limitations, including the obligation of NOV to bear 50% of any losses
relating to environmental matters in excess of the $1.0 million threshold,
up to
a maximum aggregate loss borne by NOV in respect of such environmental matters
of $4.0 million (in addition to the $1.0 million threshold). At the time of
the
sale in September 2002, the Company had placed $5.0 million of the sale proceeds
in escrow to be used to pay for indemnification obligations, should they arise.
The $5.0 million in proceeds was included in the gain on the sale of the
Oilfield Services business recognized in fiscal year 2002. In the third quarter
of fiscal 2004 the Company deemed the $5.0 million receivable of the escrowed
sales proceeds to be a doubtful collection, due to the continued inability
of
the parties to reach an agreement regarding the size of NOV’s indemnifiable
loss. The $5.0 million reserve, net of income taxes, was recorded in the
Consolidated Statement of Operations as a component of loss from discontinued
operations.
On
November 21, 2006, the Company entered into an agreement settling all of the
pending indemnity claims asserted by NOV. In exchange for a complete release
of
claims and indemnity agreement, the Company agreed to a $7.5 million payment
consisting of: a cash payment of approximately $1.1 million; release to NOV
of
the approximately $5.4 million currently held in escrow (consisting of the
$5.0
million of sales proceeds placed in escrow for potential indemnity obligations
plus interest); and a $1.0 million note payable in one year. As a result of
the
settlement, the Company recognized a pre-tax charge through discontinued
operations of $2.1 million ($1.4 million after taxes) during its fiscal fourth
quarter ended September 30, 2006. Pursuant to the settlement agreement, the
Company is absolved of and shall be indemnified for NOV’s indemnity claims
previously asserted, as well as specified future environmental liabilities
relating to the properties transferred to NOV and its affiliates; however,
except as set forth in the settlement agreement, the Company continues to be
responsible for “excluded liabilities” as defined in the Purchase
Agreement.
Thibodaux
Litigation.
Since
September 2004, the Company has been a defendant in litigation pending in
District Court in the Parish of Orleans, Louisiana (the “Thibodaux Lawsuit”)
filed by C.M. Thibodaux Company (“Thibodaux”). Other defendants in the case
include Intracoastal Tubular Services, Inc. (“ITCO”), thirty different oil
companies (the “Oil Company Defendants”), several insurance companies and four
trucking companies. Thibodaux, the owner of industrial property located in
Amelia, Louisiana that has historically been leased to tenants conducting
oilfield services businesses, contends that the property has been contaminated
with naturally occurring radioactive material (“NORM”). NORM is found naturally
occurring in the earth, and when pipe is removed from the ground it is not
uncommon for the corroded rust on the pipe to contain very small amounts of
NORM. The Company’s former Oilfield Services business leased a portion of the
subject property from Thibodaux. Thibodaux contends that the subject property
was contaminated with NORM generated during the servicing of oilfield equipment
by the Company and other tenants, and further alleges that the Oil Company
Defendants (customers of Thibodaux’s tenants) and trucking companies (which
delivered tubular goods and other oilfield equipment to the subject property)
allowed or caused the uncontrolled dispersal of NORM on Thibodaux’s property.
Thibodaux seeks recovery from the Defendants for clean-up costs, diminution
or
complete loss of property values, and other damages. Discovery in the Thibodaux
Lawsuit is ongoing, and the Company intends to assert a vigorous defense in
this
litigation. An adverse judgment against the Company in the lawsuit could
have
a
material adverse effect on the Company's financial condition, results of
operations and/or cash flows.
Environmental
Remediation.
The
Comprehensive Environmental Response, Compensation, and Liability Act, as
amended (“CERCLA”), also known as “Superfund,” and comparable state laws impose
liability without regard to fault or the legality of the original conduct on
certain classes of persons who are considered to be responsible for the release
of a “hazardous substance” into the environment. These persons include the owner
or operator of the disposal site or the site where the release occurred, and
companies that disposed or arranged for the disposal of the hazardous substances
at the site where the release occurred. Under CERCLA, such persons may be
subject to joint and several liability for the costs of cleaning up the
hazardous substances that have been released into the environment, for damages
to natural resources, and for the costs of certain health studies, and it is
not
uncommon
for neighboring landowners and other third parties to file claims for personal
injury and property damage allegedly caused by the release of hazardous
substances into the environment. The Company, through acquisitions that it has
made, is identified as one of many potentially responsible parties (“PRPs”)
under CERCLA in four claims relating to the following sites: (i) the French
Limited site northeast of Houston, Texas; (ii) the Sheridan Disposal Services
site near Hempstead, Texas; (iii) the Combe Fill South Landfill site in Morris
County, New Jersey; and (iv) the Malone Service Company (MSC) Superfund site
in
Texas City, Texas.
Active
remediation of the French Limited site was concluded in 1996. If the Company
is
required to contribute to the costs of additional remediation at that site,
it
is not expected to have a material adverse effect on the Company. With regard
to
the three remaining Superfund sites, the Company believes it remains responsible
for only de
minimus
levels
of wastes contributed to those sites, and that there are numerous other PRPs
identified at each of these sites that contributed significantly larger volumes
of wastes to the sites. The Company expects that its share of any allocated
liability for cleanup of the Sheridan Disposal Services site, and the Combe
Fill
South Landfill site will not be significant, and based on the Company’s current
understanding of the remedial status of each of these sites, together with
its
relative position in comparison to the many other PRPs at those sites, the
Company does not expect its future environmental liability with respect to
those
sites to have a material adverse effect on the Company’s financial condition,
results of operation, and/or cash flows. The Company has been involved in
settlement discussions relating to the MSC site, and does not expect its
liability with respect to this site to have a material adverse effect on the
Company’s financial condition.
Tank
Failure Claim.
In
September 2003, the Company's U.K. subsidiary was served by one of its former
customers in a lawsuit filed in the High Court of Justice, Queen's Bench
Division, Salford Court Registry Division in the U.K. The customer claims
that above-ground oil storage tanks that it manufactured with colored resin
purchased from the Company between 1997 and 2001 have failed or are
expected to fail, and that such failure is the result of the unsatisfactory
quality and/or unfitness for purpose of the Company's resin. In pleadings
filed with the Court the customer seeks recovery from the Company for the
customer's costs incurred in replacing failed tanks, lost profits, pre-judgment
interest, legal expenses, and other unspecified damages. The customer is
seeking recovery for 1,022 failed tanks as of November 30, 2005, and the
customer’s forensic accountants contend that the customer’s replacement costs
and other losses incurred to date by the customer relating to the failed tanks
(excluding interest and legal expenses) are approximately $0.8 million. The
Company denies that it is liable to the customer, and attributes the alleged
defects to tank design flaws, inconsistent and uncontrolled manufacturing
processes and procedures, insufficient recordkeeping, and failure to perform
routine quality control testing, none of which are the responsibility of the
Company. Furthermore, the Company’s forensic accountants believe that the
customer’s forensic accountants’ estimate of the customer’s costs associated
with failed tanks incurred to date is significantly inflated. It is difficult
to
estimate the number of additional tanks manufactured with the resin at issue
that might prematurely fail and for which the customer may seek recovery, based
in part on the customer's failure to produce production records and proper
evidence of material traceability, and the wide variation in failure rates
by
tank model as reported by the customer. The failure patterns (including the
customer's acknowledgement that certain tank models have extremely high failure
rates, while other models manufactured during the same time frame with the
same
resin have negligible failure rates) strongly support the Company's opinion
that
the failures are attributed to design defects.
In
the
event that the Company's colored resin is found to have caused or contributed
to
the failures, the Company shall be entitled to indemnity for fifty percent
(50%)
of its damages from the supplier of the base resin used by the Company to
manufacture the colored resin. The Company will also be entitled to partial
indemnity from its insurance carriers in the event that it is found to have
any
liability in this case. Both of the Company’s insurers have reimbursed a portion
of the Company’s defense costs, and additional defense cost reimbursements are
forthcoming. The case has been scheduled for trial commencing in February 2007.
The Company believes that the customer's claims are without merit, and will
continue to vigorously defend its position in this case. However, if
an adverse judgment is obtained against the Company which is ultimately
determined not to be covered by insurance it may have a material adverse effect
on the Company's financial condition, results of operations and/or cash
flows.
Other
Legal Proceedings.
The
Company is also named as a defendant in certain other lawsuits arising in the
ordinary course of business. The outcome of these lawsuits cannot be predicted
with certainty, but the Company does not believe they will have a material
adverse effect on the Company’s financial condition, results of operations, or
cash flows.
None.
Item
5. Market for the Registrant’s Common Equity and Related
Stockholder Matters and Issuer Purchases of Equity
Securities
The
Company’s Common Stock trades on the Nasdaq Global Market under the symbol ICOC.
There were 409 shareholders of record of the Company’s Common Stock at November
20, 2006.
The
Company has not declared or paid Common Stock dividends during 2006, 2005,
and
2004, respectively. The Company currently has no plans to declare a Common
Stock
dividend.
The
Company’s former domestic credit facility with Wachovia Bank National
Association, which was terminated on October 27, 2006, restricted the Company’s
ability to pay dividends on Common Stock. The Company’s new domestic credit
facility also requires that the Company must not be in default under the
facility and must be in compliance with the financial covenants contained in
the
credit agreement in order to pay common stock dividends (see Item 7-
“Management’s Discussion and Analysis of Financial Condition and Results of
Operations - Liquidity and Capital Resources” and Note 10 to the Company’s
Consolidated Financial Statements).
The
Company is prohibited from paying Common Stock dividends until
all
dividends in arrears are paid to the holders of the depositary shares
representing the Company’s $6.75 Convertible Exchangeable Preferred Stock (the
“Preferred Stock”). Quarterly
dividends (which would have been in an aggregate amount of $544,000 per quarter
prior to the reduction in outstanding shares of the Preferred Stock following
the repurchase of a portion of the Preferred Stock described in the next
paragraph and any subsequent repurchases) have not been paid or declared on
the
Preferred Stock since January 1, 2003, and dividends
in arrears as of September 30, 2006 aggregated $8.2 million.
After
the Company failed to declare and pay a dividend on the Preferred Stock for
six
consecutive quarters through June 30, 2004, the holders
of the Preferred Stock elected two additional directors to the Company’s Board
of Directors in the fourth quarter of fiscal 2004. However, after the conclusion
of the 2006 fiscal year, the Company repurchased a portion of its Preferred
Stock as described below, and it is possible that additional repurchases may
occur. Any
undeclared or unpaid Preferred Stock dividends on shares of Preferred Stock
that
remain in arrears will need to be declared and paid before the Company can
pay a
dividend on its Common Stock or redeem or repurchase any of its Common Stock.
The Board of Directors must determine that payment of dividends is in the best
interests of the Company prior to declaring dividends, and there can be no
assurance that the Board of Directors will declare dividends on the Preferred
Stock in the future.
On
October 3, 2006, the holders of approximately 80.9% of the voting power of
the
Preferred Stock proposed and approved amendments to the Company’s Statement of
Designations for its Preferred Stock, which became effective November 13, 2006.
The
amendments authorize the Company to repurchase shares of Preferred Stock while
dividends on shares of Preferred Stock are in arrears. The amendments also
terminate
the
right
of
holders of Preferred Stock to elect up to two directors while dividends payable
to holders of Preferred Stock are in arrears, when there are fewer than 80,000
shares of Preferred Stock outstanding (or 320,000 “Depositary Shares,” each
representing 1/4 of a share of Preferred Stock). Through December 11, 2006,
the
Company repurchased 273,538 shares of Preferred Stock (represented by
1,094,153
Depositary Shares), or 84.8% of the authorized and outstanding Preferred Stock
for $26.00 per Depositary Share for total consideration of $28.4 million. The
dividends that were in arrears on these 1,094,153 Depositary Shares were
extinguished by the repurchase. Therefore, dividends in arrears as of December
11, 2006 aggregate only $1.2 million rather than the $8.2 million in arrears
as
of September 30, 2006.
This
repurchase also leaves fewer than 80,000 shares of Preferred Stock (represented
by fewer than 320,000 Depositary Shares) outstanding, and thus, terminated
the
right of the holders of the Preferred Stock to elect special directors. Except
as described in the preceding sentences, the referenced amendments to the
Statement of Designations for the Preferred Stock do not effect the rights
of
the holders of Preferred Stock and Common Stock. The number of authorized shares
of Preferred Stock and Common Stock are not affected by the foregoing; however,
the Company plans to retire the Preferred Stock that has been repurchased and
that may be repurchased in future transactions.
The
following table sets forth the high and low trading prices for the Company’s
Common Stock as reported on the Nasdaq Global Market.
Fiscal
Year
|
|
High
|
Low
|
|
|
|
|
2006
|
First
Quarter
|
$3.35
|
$2.11
|
|
Second
Quarter
|
$5.00
|
$3.14
|
|
Third
Quarter
|
$6.18
|
$4.12
|
|
Fourth
Quarter
|
$7.37
|
$3.98
|
|
|
|
|
2005
|
First
Quarter
|
$3.69
|
$2.60
|
|
Second
Quarter
|
$3.66
|
$2.87
|
|
Third
Quarter
|
$3.36
|
$1.92
|
|
Fourth
Quarter
|
$3.80
|
$2.18
|
The
following table sets forth selected financial data of the Company that has
been
derived from audited consolidated financial statements. The selected financial
data should be read in conjunction with the Company’s Consolidated Financial
Statements and Notes thereto, included elsewhere in this report.
During
fiscal 2006, an error was discovered in how the Company’s previously reported
earnings per share were calculated. The Company did not deduct undeclared and
unpaid Preferred Stock dividends of $544,000 per quarter and $2,176,000 per
year, beginning with the quarter ended March 31, 2003, that accrue to the
liquidation preference of the Company’s outstanding Preferred Stock from net
income (loss) in calculating earnings per share. The Company has restated its
earnings per share for each of the years in the three-year period ended
September 30, 2005. The restatement does not impact previously reported
revenues, cash flow, net income (loss) or balance sheet components.
|
|
|
Fiscal
Years Ended September 30,
|
|
|
|
|
2006
|
|
2005
(restated)
|
|
2004
(restated)
|
|
2003
(restated)
|
|
2002
|
|
|
(in
thousands, except for share data)
|
|
Statement
of Operations Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues
|
|
|
$
|
324,331
|
|
$
|
296,606
|
|
$
|
257,525
|
|
$
|
206,614
|
|
$
|
181,472
|
|
Costs
of sales and services (exclusive of depreciation shown
separately below)
|
|
|
|
261,228
|
|
|
243,140
|
|
|
209,671
|
|
|
172,692
|
|
|
147,345
|
|
Gross
profit (1)
|
|
|
|
63,103
|
|
|
53,466
|
|
|
47,854
|
|
|
33,922
|
|
|
34,127
|
|
Selling,
general and administrative expenses
|
|
|
|
34,284
|
|
|
37,001
|
|
|
33,788
|
|
|
34,363
|
|
|
29,824
|
|
Depreciation
and amortization
|
|
|
|
7,386
|
|
|
7,772
|
|
|
7,996
|
|
|
9,356
|
|
|
10,240
|
|
Impairment,
restructuring and other costs
|
|
|
|
118
|
|
|
488
|
|
|
854
|
|
|
12,814
|
|
|
3,168
|
|
Operating
income (loss)
|
|
|
|
21,315
|
|
|
8,205
|
|
|
5,216
|
|
|
(22,611
|
)
|
|
(9,105
|
)
|
Interest
expense, net
|
|
|
|
(2,091
|
)
|
|
(2,836
|
)
|
|
(2,663
|
)
|
|
(3,489
|
)
|
|
(12,831
|
)
|
Other
income (expense)
|
|
|
|
75
|
|
|
(149
|
)
|
|
(35
|
)
|
|
493
|
|
|
1,492
|
|
Income
(loss) from continuing operations before income taxes and cumulative
effect of change in accounting principle
|
|
|
|
19,299
|
|
|
5,220
|
|
|
2,518
|
|
|
(25,607
|
)
|
|
(20,444
|
)
|
Provision
(benefit) for income taxes
|
|
|
|
5,836
|
|
|
218
|
|
|
(1,370
|
)
|
|
(4,752
|
)
|
|
(4,176
|
)
|
Income
(loss) from continuing operations before cumulative effect
of change in accounting principle
|
|
|
|
13,463
|
|
|
5,002
|
|
|
3,888
|
|
|
(20,855
|
)
|
|
(16,268
|
)
|
Income
(loss) from discontinued operations, net of income taxes
|
|
|
|
(1,459
|
)
|
|
(497
|
)
|
|
(3,631
|
)
|
|
(374
|
)
|
|
44,214
|
|
Income
(loss) before cumulative effect of change in
accounting principle
|
|
|
|
12,004
|
|
|
4,505
|
|
|
257
|
|
|
(21,229
|
)
|
|
27,946
|
|
Cumulative
effect of change in accounting principle
|
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
(28,863
|
)
|
|
-
|
|
Net
income (loss)
|
|
|
$
|
12,004
|
|
$
|
4,505
|
|
$
|
257
|
|
$
|
(50,092
|
)
|
$
|
27,946
|
|
Preferred
dividends declared
|
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
(544
|
)
|
|
(2,176
|
)
|
Undeclared
and unpaid Preferred Stock dividends, as restated
|
|
|
|
(2,176
|
)
|
|
(2,176
|
)
|
|
(2,176
|
)
|
|
(1,632
|
)
|
|
-
|
|
Net
income (loss) applicable to Common Stock, as restated
|
|
|
$
|
9,828
|
|
$
|
2,329
|
|
$
|
(1,919
|
)
|
$
|
(52,268
|
)
|
$
|
25,770
|
|
|
|
Fiscal
Years Ended September 30,
|
|
|
|
2006
|
|
2005
(restated)
|
|
2004
(restated)
|
|
2003
(restated)
|
|
2002
|
|
|
|
(in
thousands, except for share data)
|
|
Earnings
(Loss) Per Share:
Basic
|
|
|
|
|
|
|
|
|
|
|
|
Earnings
(loss) from continuing operations before cumulative
effect of change in accounting principle, as restated
|
|
$
|
.44
|
|
$
|
.11
|
|
$
|
.07
|
|
$
|
(.93
|
)
|
$
|
(.77
|
)
|
Earnings
(loss) from discontinued operations
|
|
|
(.06
|
)
|
|
(.02
|
)
|
|
(.14
|
)
|
|
(.02
|
)
|
|
1.84
|
|
Earnings
(loss) before cumulative effect of change
in accounting principle, as restated
|
|
|
.38
|
|
|
.09
|
|
|
(.08
|
)
|
|
(.94
|
)
|
|
1.07
|
|
Cumulative
effect of change in accounting principle
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
(1.16
|
)
|
|
-
|
|
Earnings
(loss) per common share, as restated
|
|
$
|
.38
|
|
$
|
.09
|
|
$
|
(.08
|
)
|
$
|
(2.10
|
)
|
$
|
1.07
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings
(Loss) Per Share:
Diluted
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings
(loss) from continuing operations before cumulative
effect of change in accounting principle, as restated
|
|
$
|
.43
|
|
$
|
.11
|
|
$
|
.07
|
|
$
|
(.93
|
)
|
$
|
(.77
|
)
|
Earnings
(loss) from discontinued operations, as restated
|
|
|
(.06
|
)
|
|
(.02
|
)
|
|
(.14
|
)
|
|
(.02
|
)
|
|
1.84
|
|
Earnings
(loss) before cumulative effect of change in
accounting principle, as restated
|
|
|
.37
|
|
|
.09
|
|
|
(.08
|
)
|
|
(.94
|
)
|
|
1.07
|
|
Cumulative
effect of change in accounting principle
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
(1.16
|
)
|
|
-
|
|
Earnings
(loss) per common share, as restated
|
|
$
|
.37
|
|
$
|
.09
|
|
$
|
(.08
|
)
|
$
|
(2.10
|
)
|
$
|
1.07
|
|
Weighted
average shares outstanding (basic)
|
|
|
25,680,000
|
|
|
25,442,000
|
|
|
25,276,000
|
|
|
24,873,000
|
|
|
24,020,000
|
|
Weighted
average shares outstanding (diluted), as restated
|
|
|
26,255,000
|
|
|
25,816,000
|
|
|
25,329,000
|
|
|
24,873,000
|
|
|
24,020,000
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fiscal
Years Ended September 30,
|
|
|
|
|
|
2006
|
|
2005
|
|
2004
|
|
2003
|
|
2002
|
|
|
|
|
|
(in
thousands, except for share data)
|
|
Other
Financial Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital
expenditures
|
|
|
|
$
|
8,080
|
|
$
|
5,039
|
|
$
|
4,725
|
|
$
|
8,925
|
|
$
|
10,159
|
|
Cash
provided by (used for) operating activities by continuing
operations
|
|
|
|
|
13,498
|
|
|
4,849
|
|
|
4,816
|
|
|
(7,170
|
)
|
|
(8,288
|
)
|
Cash
used for investing activities by continuing operations
|
|
|
|
|
(8,067
|
)
|
|
(4,086
|
)
|
|
(4,275
|
)
|
|
(8,499
|
)
|
|
(9,514
|
)
|
Cash
provided by (used for) financing activities by continuing
operations
|
|
|
|
$
|
9,013
|
|
$
|
1,473
|
|
$
|
(1,442
|
)
|
$
|
(106,124
|
)
|
$
|
(12,100
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance
Sheet Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
and equivalents
|
|
|
|
$
|
17,427
|
|
$
|
3,234
|
|
$
|
1,931
|
|
$
|
4,114
|
|
$
|
129,072
|
|
Working
capital
|
|
|
|
|
57,501
|
|
|
41,382
|
|
|
34,209
|
|
|
32,725
|
|
|
145,939
|
|
Property,
plant and equipment, net
|
|
|
|
|
50,884
|
|
|
49,274
|
|
|
52,198
|
|
|
54,639
|
|
|
62,607
|
|
Total
assets
|
|
|
|
|
197,961
|
|
|
164,255
|
|
|
158,470
|
|
|
145,261
|
|
|
304,681
|
|
Long-term
debt, net of current portion
|
|
|
|
|
21,559
|
|
|
18,993
|
|
|
19,700
|
|
|
23,378
|
|
|
128,877
|
|
Shareholders’
equity
|
|
|
|
$
|
91,717
|
|
$
|
77,090
|
|
$
|
70,941
|
|
$
|
67,329
|
|
$
|
111,489
|
|
(1) |
The
Company has presented the measurement gross profit that is not calculated
in accordance with generally accepted accounting principles (“GAAP”), but
is derived from relevant items in the Company’s GAAP financials. The
Company presents this measurement because the Company uses this
measurement as an indicator of the income the Company generates from
its
revenues. The material limitation of this Non-GAAP measurement is
that it
excludes depreciation expense. The Company mitigates this limitation
by
the provision of the specific detailed computation of the measure
and
ensuring that this Non-GAAP measure is no more prominent in the Company’s
filings than GAAP measures of
profitability.
|
|
|
Fiscal
Years Ended September 30,
|
|
|
|
2006
|
|
2005
|
|
2004
|
|
2003
|
|
2002
|
|
|
|
(Dollars
in thousands)
|
|
Net
income (loss)
|
|
$
|
12,004
|
|
$
|
4,505
|
|
$
|
257
|
|
$
|
(50,092
|
)
|
$
|
27,946
|
|
Add
to/(deduct from) net income (loss):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cumulative
effect of change in accounting principle
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
28,863
|
|
|
-
|
|
(Income)
loss from discontinued operations
|
|
|
1,459
|
|
|
497
|
|
|
3,631
|
|
|
374
|
|
|
(44,214
|
)
|
Provision
(benefit) for income taxes
|
|
|
5,836
|
|
|
218
|
|
|
(1,370
|
)
|
|
(4,752
|
)
|
|
(4,176
|
)
|
Other
(income) expense
|
|
|
(75
|
)
|
|
149
|
|
|
35
|
|
|
(493
|
)
|
|
(1,492
|
)
|
Interest
expense, net
|
|
|
2,091
|
|
|
2,836
|
|
|
2,663
|
|
|
3,489
|
|
|
12,831
|
|
Impairment,
restructuring and other costs
|
|
|
118
|
|
|
488
|
|
|
854
|
|
|
12,814
|
|
|
3,168
|
|
Depreciation
and amortization
|
|
|
7,386
|
|
|
7,772
|
|
|
7,996
|
|
|
9,356
|
|
|
10,240
|
|
Selling,
general and administrative expenses
|
|
|
34,284
|
|
|
37,001
|
|
|
33,788
|
|
|
34,363
|
|
|
29,824
|
|
Gross
profit
|
|
$
|
63,103
|
|
$
|
53,466
|
|
$
|
47,854
|
|
$
|
33,922
|
|
$
|
34,127
|
|
Item
7. Management’s Discussion and Analysis of Financial
Condition and Results of Operations
Introduction
The
Company’s revenues are primarily derived from (1) product sales and (2) toll
services in the polymers processing industry. Product sales entail the Company
purchasing resin (primarily polyethylene)
and
other raw materials which are further processed within the Company’s operating
facilities. The further processing of the material may involve size reduction
services and/or compounding services. Compounding services involve melt blending
various resins and additives to produce a homogeneous material. Compounding
services include the manufacture and sale of concentrates. Concentrates are
polymers loaded with high levels of chemical and organic additives that are
melt
blended into base resins to give plastic films and other finished products
desired physical properties. After processing, the Company sells the finished
products to customers. Toll services involve both size reduction and compounding
services whereby these services are performed on customer owned
material.
The
Company’s management structure and reportable segments are organized into five
business segments defined as ICO Polymers North America, ICO Brazil, Bayshore
Industrial, ICO Europe and ICO Courtenay - Australasia. This organization
is consistent with the way information is reviewed and decisions are made by
executive management.
ICO
Polymers North America, ICO Brazil, ICO Europe and ICO Courtenay - Australasia
primarily produce competitively priced polymer powders for the rotational
molding industry as well as other specialty markets for powdered polymers,
including masterbatch and concentrate producers, users of polymer-based metal
coatings, and non-woven textile markets. Masterbatches are concentrates that
incorporate all additives a customer needs into a single package for a
particular product manufacturing process, as opposed to requiring numerous
packages. Additionally, these segments provide specialty size reduction services
on a tolling basis. “Tolling” refers to processing customer owned material for a
service fee. The Bayshore Industrial segment designs and produces proprietary
concentrates, masterbatches and specialty compounds, primarily for the plastic
film industry, in North America and in selected export markets. The Company’s
ICO Europe segment includes operations in France, Holland, Italy and the
U.K. The Company’s ICO Courtenay - Australasia segment includes operations
in Australia, Malaysia and New Zealand.
Cost
of
sales and services is primarily comprised of purchased raw materials (resins
and
various additives), compensation and benefits to non-administrative employees,
electricity, repair and maintenance, occupancy costs and supplies. Selling,
general and administrative expenses consist primarily of compensation and
related benefits paid to the sales and marketing, executive management,
information technology, accounting, legal, human resources and other
administrative employees of the Company, other sales and marketing expenses,
communications costs, systems costs, insurance costs, consulting costs and
legal
and professional accounting fees.
Demand
for the Company’s products and services tend to be driven by overall economic
factors and, particularly, consumer spending. The trend of applicable resin
prices also impacts customer demand. As resin prices are falling, customers
tend
to reduce their inventories and, therefore, reduce their need for the Company’s
products and services as customers choose to purchase resin upon demand rather
than building large levels of inventory. Conversely, as resin prices are rising,
customers often increase their inventories and accelerate their purchases of
products and services from the Company to help control their raw material costs.
Additionally, demand for the Company’s products and services tends to be
seasonal, with customer demand historically being weakest during the Company’s
first fiscal quarter due to the holiday season and also due to property taxes
levied in the U.S. on customers’ inventories on January 1. The Company’s fourth
fiscal quarter also tends to be softer compared to the Company’s second and
third fiscal quarters, in terms of customer demand, due to vacation periods
in
the Company’s European markets. However, demand during the Company’s fourth
fiscal quarter of 2006 and 2005 was the strongest demand of all quarters within
fiscal years 2006 and 2005 in part due to rising resin prices.
Critical
Accounting Policies
The
Company’s discussion and analysis of its financial condition and results of
operations are based upon our consolidated financial statements, which have
been
prepared in accordance with accounting principles generally accepted in the
United States of America. The consolidated financial statements are impacted
by
the accounting policies used and the estimates and assumptions made by
management during their preparation. Management believes the following critical
accounting policies affect its more significant judgments and estimates used
in
the preparation of the Company’s consolidated financial statements.
Use
of Estimates - The
preparation of financial statements in conformity with generally accepted
accounting principles in the United States requires management to make estimates
and assumptions that affect the reported amounts of assets and liabilities
and
disclosure of contingent assets and liabilities, if any, at the date of the
financial statements and the reported amounts of revenues and expenses during
the reporting period. The more significant areas requiring use of estimates
relate to employee benefit liabilities, valuation allowances for deferred tax
assets, workers compensation, inventory reserves, allowance for doubtful
accounts related to accounts receivable and commitments and
contingencies.
Estimates
surrounding employee benefit liabilities are related to the Company maintaining
a partially self-insured medical plan in the United States (with stop loss
insurance coverage limiting the Company’s expense to $0.1 million per covered
person per year). Estimates are required in evaluating the Company’s medical
expense incurred, but not paid due to the timing difference between when an
employee receives medical care and the time the claim is processed and paid
by
the Company (typically a two to three month timing difference). The valuation
of
deferred tax assets is based upon estimates of future pretax income in
determining the ability to realize the deferred tax assets in each taxing
jurisdiction. Estimates for workers’ compensation liabilities are due to the
Company being partially self-insured in the United States (with the exception
of
fiscal year 2004) with stop loss insurance coverage limiting the Company’s
expense to $0.2 million per claim in fiscal year 2006, a decrease from $0.3
million in fiscal year 2005. Estimates are made for ultimate costs associated
with open workers’ compensation claims as well as for claims not yet reported.
Inventory reserves are estimated based upon the Company’s review of its
inventory. This review requires the Company to estimate the fair market value
of
certain inventory that has become old or obsolete. Determining the amount of
the
allowance for doubtful accounts involves estimating the collectibility of
customer accounts receivable balances. Estimates surrounding commitments and
contingencies are related primarily to litigation claims for which the Company
evaluates the circumstances
surrounding
the claims to determine how much expense, if any, the Company should record.
Actual results could differ from the estimates discussed above. Management
believes that its estimates are reasonable.
Revenue
and Related Cost Recognition - The
Company’s accounting policy regarding revenue recognition is to recognize
revenue when all of the following criteria are met:
§ |
Persuasive
evidence of an arrangement exists: The Company has received an order
from
a customer.
|
§ |
Delivery
has occurred or services have been rendered: For product sales, revenue
recognition occurs when title and risk of ownership have passed to
the
customer. For service revenue, revenue recognition occurs upon the
completion of service.
|
§ |
Seller’s
price to the buyer is fixed or determinable: Sales prices are agreed
with
the customer before delivery has occurred or the services have been
rendered.
|
§ |
Collectibility
is reasonably assured: The Company has a customer credit policy to
ensure
collectibility is reasonably
assured.
|
Impairment
of Property, Plant and Equipment - Property,
plant and equipment are reviewed for impairment whenever an event or change
in
circumstances indicates the carrying amount of an asset or group of assets
may
not be recoverable. The impairment review includes comparison of undiscounted
future cash flows expected to be generated by the asset or group of assets
with
the associated assets’ carrying value. If the carrying value of the asset or
group of assets exceeds the expected future cash flows (undiscounted and without
interest charges), an impairment loss is recognized to the extent that the
carrying amount of the asset exceeds its fair value.
Goodwill
- The
Company tests annually for impairment (and in interim periods if certain events
occur indicating that the carrying value of goodwill and/or indefinite-lived
intangible assets may be impaired) using the discounted cash flow method in
accordance with the provisions of SFAS No. 142, “Goodwill and Other Intangible
Assets.” The Company’s goodwill is recorded in Bayshore Industrial, Inc. and ICO
Courtenay-Australasia. The Company completed its annual impairment testing
and
did not have impairment losses of goodwill in fiscal years 2006, 2005 or
2004.
Stock
Options -
Effective October 1, 2005, SFAS No. 123R, Share-Based
Payment,
became
effective for the Company. This standard requires, among other things, a Company
to expense share-based payment transactions using the grant-date fair value
based method. The Company prospectively adopted the fair value recognition
provisions of SFAS No. 123 on October 1, 2002, thus the revised standard does
not have a material impact on the Company’s financial statements. Outstanding
awards under the Company’s plans vest over periods ranging from immediate
vesting to four years. The Company expenses the fair value of stock option
grants that vest over a vesting period over the applicable vesting
period.
Income
Taxes
-
The
provision for income taxes includes federal, state, and foreign income taxes
currently payable and deferred based on currently enacted tax laws. Deferred
income taxes are provided for the tax consequences of differences between the
financial statement and tax basis of assets and liabilities. The Company reduces
deferred tax assets by a valuation allowance when, based on its estimates,
it is
more likely than not that a portion of those assets will not be realized in
a
future period.
Liquidity
and Capital Resources
The
following are considered by management as key measures of liquidity applicable
to the Company:
|
2006
|
|
2005
|
Cash
and cash equivalents
|
$17.4
million
|
|
$
3.2 million
|
Working
capital
|
$57.5
million
|
|
$41.4
million
|
Cash
and
cash equivalents increased $14.2 million and working capital increased $16.1
million during fiscal year 2006 due to the factors described below.
Cash
Flows
|
|
|
Fiscal
Year
|
|
|
|
|
2006
|
|
2005
|
|
2004
|
|
|
|
|
(Dollars
in Thousands)
|
|
|
Net
cash provided by operating activities by continuing
operations
|
|
$
|
13,498
|
|
$
|
4,849
|
|
$
|
4,816
|
|
|
Net
cash used for investing activities
|
|
|
(8,067
|
)
|
|
(4,086
|
)
|
|
(4,275
|
)
|
|
Net
cash provided by (used for) financing activities
|
|
|
9,013
|
|
|
1,473
|
|
|
(1,442
|
)
|
|
Net
cash used for operating activities by discontinued
operations
|
|
|
(353
|
)
|
|
(822
|
)
|
|
(1,431
|
)
|
|
Effect
of exchange rate changes
|
|
|
102
|
|
|
(111
|
)
|
|
149
|
|
|
Net
increase (decrease) in cash and cash equivalents
|
|
$
|
14,193
|
|
$
|
1,303
|
|
$
|
(2,183
|
)
|
Cash
Flows From Operating Activities
Net
cash
provided by operating activities by continuing operations during the fiscal
year
ended September 30, 2006 improved $8.6 million compared to the fiscal year
ended
September 30, 2005. Most of the $8.6 million increase was due to an improvement
in income from continuing operations of $8.5 million, offset partially by
changes in certain working capital accounts. An increase in accounts payable
and
income tax payable were sources of cash during the year. The increase in
accounts payable was due to higher purchasing levels to support higher sales
levels in the fiscal year ended September 30, 2006. The increase in income
taxes
payable was due to not being required to make U.S. estimated tax deposits during
fiscal year 2006 as a result of the minimal U.S. taxable income in fiscal year
2005. The Company will make its required fiscal year 2006 U.S. tax payment
of
approximately $3.4 million during the first quarter of fiscal year 2007. These
sources of cash were offset by the use of cash in accounts receivable and
inventory. The increase in accounts receivable was primarily due to an increase
in revenues of $16.0 million in the three months ended September 30, 2006
compared to the three months ended September 30, 2005. The increase in inventory
was due to higher average raw material prices.
For
the
years ended September 30, 2005 and 2004, cash provided by operating activities
by continuing operations was $4.8 million. Cash used for accounts receivable
decreased to $4.0 million from cash used of $9.5 million in the prior year
due
to a larger increase in accounts receivable in the prior year due to the growth
in revenues in fiscal year 2004. Cash used for inventory decreased to $2.6
million from cash used of $7.1 million in the prior year due to a larger
increase in inventory in the prior year due to the growth in sales volumes
in
fiscal year 2004. Cash used relating to a decline in accounts payable was $0.5
million during fiscal year 2005, compared to cash generated of $8.5 million
in
the prior year, due to the timing of inventory purchases within the Company’s
ICO Europe business segment.
Cash
used
for discontinued operations during fiscal year 2006 declined from $0.8 million
to $0.4 million due primarily to lower legal expenses related to discontinued
operations.
Cash
used
for discontinued operations for the year ended September 30, 2005 improved
to
cash used of $0.8 million compared to cash used of $1.4 million for the year
ended September 30, 2004. This improvement was due to higher payments in the
previous year related to Oilfield Services business liabilities retained. The
cash used of $0.8 million for the year ended September 30, 2005 was primarily
related to legal expenses and payments for Oilfield Services business
liabilities retained.
The
Company expects that its working capital, over time, will continue to grow
due
to an increase in sales revenues which requires the Company to purchase raw
materials and maintain inventory, and therefore increases the Company’s accounts
receivables and inventory. In addition, rising resin prices would also have
the
effect of increasing working capital.
Cash
Flows Used for Investing Activities
Capital
expenditures totaled $8.1 million during the fiscal year ended September 30,
2006 and were related primarily to expanding the Company’s production capacity.
Approximately 45% of the $8.1 million of capital expenditures was spent at
the
Company’s Bayshore subsidiary to add a production line that increased the
facility’s capacity by approximately 10%. The Company spent approximately $1.3
million to upgrade existing equipment and to maintain existing production
capacity.
Capital
expenditures totaled $5.0 million during the year ended September 30, 2005
and
were related primarily to upgrading the Company’s production facilities.
Approximately 67% of the $5.0 million of capital expenditures was spent in
the
Company’s ICO Polymers North America and ICO Europe business segments. The
Company spent approximately $2.3 million to upgrade existing equipment and
to
maintain existing production capacity.
During
the first quarter of fiscal 2005, the Company completed the sale of vacant
land
for net proceeds of $0.9 million and recorded a pre-tax gain of
$65,000.
Cash
Flows Provided (Used For) Financing Activities
Cash
provided by financing activities increased during the fiscal year ended
September 30, 2006 to $9.0 million compared to $1.5 million during the fiscal
year ended September 30, 2005. The change was primarily the result of completing
several financing arrangements within the Company’s U.S. and European
subsidiaries.
Cash
provided by (used for) financing activities during the year ended September
30,
2005 was cash provided of $1.5 million compared to cash used of $(1.4) million
during the year ended September 30, 2004. The change was primarily the result
of
completing several financing arrangements within the Company’s U.S. and European
subsidiaries which totaled approximately $12.0 million during fiscal 2005.
Term
debt repayments increased $6.8 million compared to the prior year primarily
due
to the early retirement of $7.1 million of the Company’s 10 3/8% Series B Senior
Notes during fiscal 2005, at par value.
Financing
Arrangements
The
Company maintains several lines of credit. Total credit availability net of
outstanding borrowings, letters of credit and applicable foreign currency
contracts increased $6.6 million to $41.1 million at September 30, 2006 from
$34.5 million at September 30, 2005. The facilities are collateralized by
certain assets of the Company. Borrowings under these agreements totaled $18.0
million and $10.0 million at September 30, 2006 and September 30, 2005,
respectively.
During
fiscal year 2006, the Company closed on numerous refinancings in order to
increase the Company’s liquidity and lower the Company’s cost of debt. In total,
the Company obtained new term loans of $11.9 million, within the Company’s U.S.
and European subsidiaries and expanded certain credit facilities. The Company
repaid $11.0 million of long-term debt, including the redemption of the
remaining $3.0 million 10 3/8% Series B Senior Notes at par value.
During
the fourth quarter of fiscal year 2006, the Company repatriated foreign earnings
in the amount of $6.4 million from two of the Company’s European subsidiaries to
take advantage of the special one-time tax rate of 5.25% as provided for under
the American Jobs Creation Act of 2004 in part by incurring additional
indebtedness in two of the Company’s European subsidiaries.
There
were $0.8 million and $1.0 million of outstanding borrowings under the Company’s
domestic credit facility with Wachovia Bank as of September 30, 2006 and
September 30, 2005, respectively. The amount of available borrowings under
the
Company’s domestic credit facility with Wachovia Bank was $20.8 million and
$19.7 million based on the credit facility limits, current levels of accounts
receivables, inventory, outstanding letters of credit and borrowings as of
September 30, 2006 and September 30, 2005, respectively.
On
October 27, 2006, the Company entered into a five-year Credit Agreement (the
“Credit Agreement”) with KeyBank National Association and Wells Fargo Bank
National Association (collectively referred to herein as “KeyBank”),
establishing a $45.0 million domestic credit facility (the “Credit Facility”)
and terminated its existing $25.0 million senior credit facility with Wachovia
Bank, National Association (“Wachovia Bank”). The borrowing capacity available
to the Company under the KeyBank Credit Facility consists of a five-year $15.0
million term loan and a five-year $30.0 million revolving credit facility.
The
KeyBank Credit Facility was utilized to replace commitments and outstanding
borrowings under the Company’s $25.0 million credit facility with Wachovia Bank.
Proceeds of the KeyBank Credit Facility are being or may be used for working
capital and for general corporate purposes, and have been used to fund
repurchases of the Company’s Preferred Stock. The $45.0 million KeyBank Credit
Facility contains a variable interest rate equal to either (at the Company’s
option depending on borrowing levels) zero percent (0%) or one quarter percent
(¼%) per annum in excess of the prime rate or one and one quarter percent (1¼%),
one and one half percent (1½%) or two percent (2%) per annum in excess of the
adjusted Eurodollar rate, and is based upon the Company’s leverage ratio, as
defined in the Credit Agreement. The borrowing capacity varies based upon the
levels of domestic cash, receivables and inventory. Under the new Credit
Facility from KeyBank, the amount of available borrowings based on the credit
facility limits, outstanding letters of credit and borrowings as of November
30,
2006 was approximately $25.6 million, including the $15.0 million term loan
the
Company has not drawn down as of November 30, 2006.
The
KeyBank Credit Agreement establishing the new Credit Facility contains financial
covenants including minimum tangible net worth, leverage ratio, fixed charge
coverage ratio, and a required level of profitability. In addition, the Credit
Agreement contains a number of limitations on the ability of the Company and
its
restricted U.S. subsidiaries to (i) incur additional indebtedness, (ii) pay
dividends or redeem any Common Stock, (iii) incur liens or other encumbrances
on
their assets, (iv) enter into transactions with affiliates, (v) merge with
or
into any other entity or (vi) sell any of their assets.
In
addition, any “change of control” of the Company or its restricted U.S.
subsidiaries will constitute a default under the Credit Agreement. “Change of
Control,” as defined in the Credit Agreement, is summarized as follows: (i) the
acquisition of, or, if earlier, the shareholder or director approval of the
acquisition of, ownership or voting control, directly or indirectly,
beneficially or of record, by any person, entity, or group (within the meaning
of Rule 13d-3 of the SEC under the 1934 Act, as then in effect), of shares
representing more than 50% of the aggregate ordinary voting power represented
by
the issued and outstanding Common Stock of the Company; (ii) the occupation
of a
majority of the seats (other than vacant seats) on the board of directors of
the
Company by individuals who were neither (A) nominated by the Company’s board of
directors nor (B) appointed by directors so nominated; (iii) the occurrence
of a
change in control, or other similar provision, under or with respect to any
“Material Indebtedness Agreement” (as defined in the Credit Agreement); or (iv)
the failure of the Company to own directly or indirectly, all of the outstanding
equity interests of the Company’s Bayshore Industrial L.P. and ICO Polymers
North America, Inc. subsidiaries.
The
Company has various foreign credit facilities in eight foreign countries. The
available credit under these facilities varies based on the levels of accounts
receivable within the foreign subsidiary, or is a fixed amount. The foreign
credit facilities are collateralized by assets owned by the foreign subsidiaries
and also carry various financial covenants. There were $17.2 million and $9.0
million of outstanding borrowings under these foreign credit facilities as
of
September 30, 2006 and September 30, 2005, respectively. The aggregate amount
of
available borrowings under the foreign credit facilities was $20.3 million
(of
which $1.0 million relates to the Company’s Australian subsidiary, which
obtained a waiver from National Australia Bank Limited regarding a violation
of
a financial covenant contained in the governing loan agreement) and $14.8
million based on the credit facility limits, current levels of accounts
receivables, outstanding letters of credit and borrowings as of September 30,
2006 and September 30, 2005, respectively.
The
weighted average interest rate charged on borrowings under the Company’s various
credit facilities at September 30, 2006 and 2005 was 6.0% and 6.7%,
respectively.
Future
Cash Requirements
On
October 10, 2006, the Company’s Board of Directors authorized the repurchase of
up to 1,160,000 out of 1,290,000 outstanding Depositary Shares each representing
1/4 share of the Company’s $6.75 Convertible Exchangeable Preferred Stock.
Through December 11, 2006, the Company repurchased 1,094,153 Depositary Shares
(representing 273,538 shares of Preferred Stock) for total consideration of
$28.4 million. The repurchase was funded using cash on hand plus borrowings
under the Company’s domestic Credit Agreement.
Capital
expenditures for fiscal year 2007 are currently estimated to be approximately
$12.0 million.
The
following summarizes our contractual obligations and commercial commitments
as
of September 30, 2006. The long-term debt and capital leases listed below
includes both the scheduled principal repayments and interest that will accrue
on the outstanding principal balance. Interest on variable rate indebtedness
was
computed using the interest rate in effect for each loan at September 30,
2006.
|
|
|
|
Fiscal
Year
|
|
|
|
Contractual
Obligations:
|
|
Total
|
|
2007
|
|
2008
|
|
2009
|
|
2010
|
|
2011
|
|
Thereafter
|
|
|
|
(Dollars
in Thousands)
|
|
Long-term
debt
|
|
$
|
33,103
|
|
$
|
5,714
|
|
$
|
4,050
|
|
$
|
4,330
|
|
$
|
3,131
|
|
$
|
2,117
|
|
$
|
13,761
|
|
Capital
leases
|
|
|
657
|
|
|
246
|
|
|
254
|
|
|
144
|
|
|
13
|
|
|
-
|
|
|
-
|
|
Operating
leases
|
|
|
4,314
|
|
|
1,708
|
|
|
1,115
|
|
|
694
|
|
|
522
|
|
|
267
|
|
|
8
|
|
Total
contractual obligations
|
|
|
38,074
|
|
|
7,668
|
|
|
5,419
|
|
|
5,168
|
|
|
3,666
|
|
|
2,384
|
|
|
13,769
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Commercial
Commitments:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Short-term
borrowings under
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
credit facilities
|
|
|
17,214
|
|
|
17,214
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
Total
contractual obligations and
commercial commitments
|
|
$
|
55,288
|
|
$
|
24,882
|
|
$
|
5,419
|
|
$
|
5,168
|
|
$
|
3,666
|
|
$
|
2,384
|
|
$
|
13,769
|
|
The
Company anticipates that the existing cash balance as of September 30, 2006
of
$17.4 million, additional borrowing capacity of approximately $41.1 million
under various foreign and domestic credit arrangements, new borrowings under
new
credit facilities and cash flow from operations will provide adequate liquidity
for fiscal year 2007 to pay for all current obligations, including capital
expenditures, debt service, lease obligations, repurchases of Preferred Stock
and working capital requirements. There
can
be no assurance, however, that the Company will be successful in obtaining
sources of capital that will be sufficient to support the Company’s requirements
in the long-term.
Off-Balance
Sheet Arrangements. The
Company does not have any financial instruments classified as off-balance sheet
(other than operating leases) as of September 30, 2006 and September 30,
2005.
Results
of Operations
The
following discussion regarding the Company’s financial performance during the
past three fiscal years should be read in conjunction with the consolidated
financial statements and the notes to the consolidated financial
statements.
Executive
Summary
Fiscal
year 2006 revenues, operating income and volumes grew substantially compared
to
the prior year. Customer demand for new and existing products and services
increased, primarily in the Company’s U.S. business segments. Gross margins
(calculated as the difference between revenues and cost of sales and services
excluding depreciation, divided by revenues) and gross profit (defined as total
revenues minus cost of sales and services excluding depreciation - see “Item 6.
Selected Financial Data” for a discussion of gross profit) improved due in large
part to the benefits of operating leverage (i.e., due to the fixed nature of
many of the Company’s expenses, revenues grew at a higher rate than expenses,
yielding higher profitability) on the increased volume. Selling, general and
administrative expenses declined 7% during fiscal 2006 which also contributed
to
the improved operating income.
The
Company’s U.S. segments (Bayshore Industrial and ICO Polymers North America)
performed very well during fiscal year 2006 with a combined operating income
increase of $10.2 million, or just over 100%. The Company plans to continue
to
expand capacity in its U.S. facilities at a measured pace. During September
2006, the expansion at Bayshore Industrial was completed, which increased
capacity at Bayshore by approximately 10%. During fiscal year 2007, the Company
plans to open an operating facility in Dubai, UAE that will provide size
reduction and compounding services primarily to the rotational molding industry.
Also during fiscal year 2007, the Company will expand its operations in Malaysia
to introduce new product lines.
Year
Ended September 30, 2006 Compared to the Year Ended September 30,
2005
|
|
Summary
Financial Information
|
|
|
|
Fiscal
Year Ended
September
30,
|
|
|
|
2006
|
|
2005
|
|
Change
|
|
%
Change
|
|
|
|
(Dollars
in Thousands)
|
|
Total
revenues
|
|
$
|
324,331
|
|
$
|
296,606
|
|
$
|
27,725
|
|
|
9
|
%
|
SG&A
(1)
|
|
|
34,284
|
|
|
37,001
|
|
|
(2,717
|
)
|
|
(7
|
)%
|
Operating
income
|
|
|
21,315
|
|
|
8,205
|
|
|
13,110
|
|
|
160
|
%
|
Income
from continuing operations
|
|
|
13,463
|
|
|
5,002
|
|
|
8,461
|
|
|
169
|
%
|
Net
income
|
|
$
|
12,004
|
|
$
|
4,505
|
|
$
|
7,499
|
|
|
166
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Volumes
(2)
|
|
|
321,000
|
|
|
294,000
|
|
|
27,000
|
|
|
9
|
%
|
Gross
margin (3)
|
|
|
19.5
|
%
|
|
18.0
|
%
|
|
1.5
|
%
|
|
|
|
SG&A
as a percentage of revenue
|
|
|
10.6
|
%
|
|
12.5
|
%
|
|
(1.9
|
)%
|
|
|
|
Operating
income as a percentage of revenue
|
|
|
6.6
|
%
|
|
2.8
|
%
|
|
3.8
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1)“SG&A”
is defined as selling, general and administrative expense (including
stock
option compensation expense).
|
(2)
“Volumes”
refers to total metric tons sold either by selling proprietary
products or
toll processing services.
|
(3)
Gross
margin is calculated as the difference between revenues and cost
of sales
and services excluding depreciation, divided by revenues.
|
Revenues. Total
revenues increased $27.7 million or 9% to $324.3 million during fiscal year
2006
compared to fiscal year 2005. The increase in revenues is a result of the
changes in volumes sold by the Company (“volume”), changes in selling prices and
mix of finished products sold or services performed (“price/product mix”) and,
finally, the impact from changes in foreign currencies relative to the U.S.
Dollar (“translation effect”).
The
components of the $27.7 million and 9% increase in revenues are:
|
|
Increase/(Decrease)
on Revenues
|
|
|
|
%
|
|
$
|
|
|
|
(Dollars in Thousands)
|
|
Volume
|
|
|
5
%
|
|
$
|
17,183
|
|
Price/product
mix
|
|
|
5
%
|
|
|
14,344
|
|
Translation
effect
|
|
|
(1)%
|
|
|
(3,802
|
)
|
Total
change in revenue
|
|
|
9
%
|
|
$
|
27,725
|
|
The
Company’s revenues are impacted by product sales mix as well as the change in
the Company’s raw material prices (“resin prices”). As the price of resin
increases or decreases, market prices for the Company’s products will generally
also increase or decrease. Typically, this will lead to higher or lower average
selling prices. During fiscal year 2006, resin prices were 15% - 22% higher
(depending upon the region and type of raw material) than fiscal 2005. A change
in the Company’s overall product mix caused by the increase in sales at Bayshore
Industrial offset a portion of the impact on revenue from higher average prices.
These two factors combined led to a net increase of $14.3 million on revenues
as
a result of changes in price/product mix for fiscal 2006. Although the Company
participates in numerous markets and purchases numerous grades of resin, the
graph below illustrates the trend in resin prices typically purchased by the
Company.
![](resinpricegrph.jpg)
Total
volumes sold increased 27,000 metric tons, or 9%, during fiscal year 2006 to
321,000 metric tons. This increase in volumes sold led to an increase in
revenues of $17.2 million. The volume increase was most notable at the Company’s
Bayshore Industrial location due to an increase in customer demand from existing
customers plus the addition of new customers during the year as a result of
a
more specialized product mix. The translation effect of changes in foreign
currencies relative to the U.S. Dollar caused a reduction in revenues of $3.8
million for fiscal year 2006 compared to fiscal year 2005. This revenue change
was primarily due to a stronger U.S. Dollar compared to the
Euro.
Revenues
by segment for the year ended September 30, 2006 compared to the year ended
September 30, 2005
|
|
Fiscal
Year Ended
September
30,
|
|
|
|
2006
|
|
%
of Total
|
|
2005
|
|
%
of Total
|
|
Change
|
|
%
|
|
|
|
(Dollars
in Thousands)
|
|
ICO
Europe
|
|
$
|
129,372
|
|
|
40%
|
|
$
|
126,986
|
|
|
43%
|
|
$
|
2,386
|
|
|
2%
|
|
Bayshore
Industrial
|
|
|
93,005
|
|
|
28%
|
|
|
73,078
|
|
|
24%
|
|
|
19,927
|
|
|
27%
|
|
ICO
Courtenay - Australasia
|
|
|
47,819
|
|
|
15%
|
|
|
47,670
|
|
|
16%
|
|
|
149
|
|
|
-
|
|
ICO
Polymers North America
|
|
|
44,834
|
|
|
14%
|
|
|
40,589
|
|
|
14%
|
|
|
4,245
|
|
|
10%
|
|
ICO
Brazil
|
|
|
9,301
|
|
|
3%
|
|
|
8,283
|
|
|
3%
|
|
|
1,018
|
|
|
12%
|
|
Total
|
|
$
|
324,331
|
|
|
100%
|
|
$
|
296,606
|
|
|
100%
|
|
$
|
27,725
|
|
|
9%
|
|
2006
Revenues by
Segment
2005 Revenues by Segment
ICO
Europe’s revenues increased $2.4 million or 2% primarily due to higher average
selling prices, compared to average selling prices of the prior year prompted
by
higher resin costs, which caused a revenue increase of $11.4 million. Lower
volumes sold of 7% as a result of lower customer demand (primarily lower tolling
volumes) reduced revenues by $5.1 million. The translation effect of a stronger
U.S. Dollar compared to the relevant European currencies caused a revenue
decline of $3.9 million.
Bayshore
Industrial’s revenues increased $19.9 million or 27% primarily caused by an
increase in volumes sold of 32% due to an increase in customer demand from
existing customers plus the addition of new customers during the year as a
result of a more specialized product mix.
ICO
Courtenay-Australasia’s revenues increased $0.1 million as a result of higher
average selling prices ($1.3 million impact to revenues) partially offset by
the
translation effect of a stronger U.S. Dollar compared to the relevant
Australasian currencies of $1.2 million.
ICO
Polymers North America revenues increased $4.2 million or 10% as a result of
higher tolling revenues of $3.4 million due in part to an increase in specialty
grinding. As a result of higher average selling prices, partially offset by
lower volumes, product sales revenues increased $0.8 million.
ICO
Brazil’s revenues increased $1.0 million or 12%, primarily due to the
translation effect of a stronger Brazil Real compared to the U.S. Dollar, which
increased Brazil’s revenues by $1.3 million.
Gross
Margins.
Consolidated gross margins (calculated as the difference between revenues and
cost of sales and services, excluding depreciation, divided by revenues)
improved to 19.5% for fiscal year 2006 compared to 18.0% for fiscal year 2005.
This improvement was primarily due to the benefits of operating leverage driven
by the growth in total volumes sold. The Company takes advantage of operating
leverage when volumes increase because cost of goods sold expenses such as
labor
and other plant expenses increase (or decrease) in a lower proportion relative
to the increase in volumes. Additionally, despite higher raw material prices,
the
Company
improved its feedstock margins (the difference between product sales revenues
and related cost of raw materials sold) as a result of the ability to pass
along
the higher raw material prices in the form of higher selling
prices.
Selling,
General and Administrative.
Selling, general and administrative expenses (including stock option
compensation expense) (“SG&A”) declined $2.7 million or 7% during fiscal
year 2006 compared to fiscal year 2005.
The
decline in SG&A was due to lower legal fees of $0.9 million, lower third
party Sarbanes-Oxley implementation costs of $0.9 million, lower severance
expenses of $0.6 million, and lower employee medical claims expense of $0.4
million. Additionally, a stronger U.S. Dollar compared to relevant foreign
currencies reduced SG&A by $0.3 million. As a percentage of revenues,
SG&A declined to 10.6% as a result of the growth in revenues and the
reduction in SG&A.
Impairment,
restructuring and other costs.
Impairment, restructuring and other costs decreased $0.4 million or 76% in
fiscal 2006. This decline was a result of lower expenses as compared to fiscal
2005 from damage caused by Hurricane Rita of $55,000, lower European technical
center relocation costs of $0.2 million and costs recognized in fiscal year
2005
of $0.1 million related to the closure of the Company’s Swedish plant in fiscal
year 2004.
Operating
income. Consolidated
operating income was $21.3 million for fiscal year 2006, an increase of $13.1
million or 160% from fiscal year 2005. This increase was caused primarily by
the
increase in gross profit (caused primarily by the volume increase) and a
reduction in SG&A.
Operating
income (loss) by segment and discussion of significant segment changes
follows.
Operating
income (loss) by segment for the year ended September 30, 2006 compared to
the
year ended September 30, 2005
Operating
income (loss)
|
|
Fiscal
Year Ended
September
30,
|
|
|
2006
|
|
2005
|
|
Change
|
|
|
|
(Dollars
in Thousands)
|
|
ICO
Europe
|
|
$
|
6,021
|
|
$
|
4,201
|
|
$
|
1,820
|
|
Bayshore
Industrial
|
|
|
14,843
|
|
|
8,881
|
|
|
5,962
|
|
ICO
Courtenay - Australasia
|
|
|
2,412
|
|
|
2,910
|
|
|
(498
|
)
|
ICO
Polymers North America
|
|
|
5,037
|
|
|
771
|
|
|
4,266
|
|
ICO
Brazil
|
|
|
(459
|
)
|
|
(951
|
)
|
|
492
|
|
Total
reportable segments
|
|
|
27,854
|
|
|
15,812
|
|
|
12,042
|
|
General
Corporate expense
|
|
|
(5,682
|
)
|
|
(6,934
|
)
|
|
1,252
|
|
Stock
option expenses and other
|
|
|
(857
|
)
|
|
(673
|
)
|
|
(184
|
)
|
Consolidated
|
|
$
|
21,315
|
|
$
|
8,205
|
|
$
|
13,110
|
|
Operating
income (loss) as a percentage of revenues
|
|
Fiscal
Year Ended September 30,
|
|
|
2006
|
|
2005
|
|
Increase
(Decrease)
|
ICO
Europe
|
|
5%
|
|
3%
|
|
2%
|
Bayshore
Industrial
|
|
16%
|
|
12%
|
|
4%
|
ICO
Courtenay - Australasia
|
|
5%
|
|
6%
|
|
(1%)
|
ICO
Polymers North America
|
|
11%
|
|
2%
|
|
9%
|
ICO
Brazil
|
|
(5%)
|
|
(11%)
|
|
6%
|
Consolidated
|
|
7%
|
|
3%
|
|
4%
|
ICO
Europe’s operating income increased $1.8 million or 43% primarily due to
improved feedstock margins and lower operating costs. These benefits were
partially offset by the reduction in volumes sold. The improved feedstock
margins were a result of improved management of product selling prices and
resin
procurement. Lower depreciation expense of $0.5 million due to low levels of
capital expenditures in recent years also contributed to the operating income
improvement
Bayshore
Industrial’s operating income improved $6.0 million or 67% due to a 32% growth
in total sales volumes. Although operating costs such as electricity and payroll
increased due to the volume increase, this operation benefited from operating
leverage of the business.
ICO
Courtenay-Australasia’s operating income decreased $0.5 million or 17% due to a
reduction in gross margin caused by pricing pressures in New Zealand and
Australia resulting from a challenging market environment which had the effect
of reducing feedstock margins. The Australian market environment began to
improve in the fourth quarter of fiscal year 2006.
ICO
Polymers North America’s operating income improved $4.3 million to $5.0 million
caused by an increase in tolling revenues of $3.4 million or 19%. A reduction
in
medical claims expense of $1.7 million also contributed to the improved
operating income.
ICO
Brazil’s operating loss decreased $0.5 million to a loss of $0.5 million. This
improvement was a result of improved margins on product sales due to improved
management of product selling prices and raw material procurement.
General
corporate expenses declined $1.3 million or 18% due primarily to lower severance
costs of $0.5 million, lower third party Sarbanes-Oxley implementation costs
of
$0.4 million (83%) and lower third-party professional accounting and legal
expenses of $0.2 million (24%).
Interest
expense, net. Interest
expense, net of interest income, declined $0.7 million in fiscal year 2006
compared to the prior year. This decline was primarily caused by lower overall
average net borrowings and the refinancings that occurred during fiscal years
2006 and 2005 which had the effect of lowering borrowing rates, including the
repayment of the Company’s 10 3/8% Senior Notes.
Income
Taxes.
The
Company’s effective income tax rate for continuing operations was an expense of
30% during fiscal 2006, compared to an expense of 4% during fiscal 2005. The
change was primarily due to the increase in pretax income from domestic
operations. In addition, in fiscal year 2005 the Company utilized previously
reserved net operating losses in its Italian and Swedish subsidiaries which
reduced the fiscal 2005 tax rate.
Income
from continuing operations.
Income
from continuing operations improved from $5.0 million in fiscal 2005 to $13.5
million in fiscal 2006 due to the factors discussed above.
Loss
From Discontinued Operations.
On
November 21, 2006, the Company entered into an agreement settling all of the
pending indemnity claims asserted by National Oilwell Varco, Inc., formerly
Varco International, Inc. (“NOV”) relating to NOV’s purchase of substantially
all of the Company’s Oilfield Services business on September 6, 2002. In
exchange for a complete release of claims and indemnity agreement, the Company
agreed to a $7.5 million payment consisting of: a cash payment of $1.1 million;
release to NOV of the $5.4 million held in escrow; and a $1.0 million note
payable in one year. The funds in escrow were set aside on September 6, 2002,
and consisted of $5.0 million of the sale proceeds plus interest. The escrowed
funds were deemed to be a doubtful collection and a reserve recorded against
the
$5.0 million during fiscal year 2004 through discontinued operations. As a
result of the settlement, the Company recorded a pre-tax charge through
discontinued operations of $2.1 million ($1.4 million after taxes) during its
fiscal fourth quarter ended September 30, 2006. The
loss
from discontinued operations during fiscal year 2005 related to legal fees
and
other expenses incurred by the Company associated with discontinued
operations.
Net
Income. Net
Income improved from $4.5 million in fiscal 2005 to $12.0 million in fiscal
2006
due to the factors discussed above.
Foreign
Currency Translation.
The
fluctuations of the U.S Dollar against the Euro, British Pound, New Zealand
Dollar, Brazilian Real, Malaysian Ringgit and the Australian Dollar have
impacted the translation of revenues and expenses of the Company’s international
operations. The table below summarizes the impact of changing exchange rates
for
the above currencies between fiscal 2006 and 2005.
Revenues
|
$(3.8)
million
|
Operating
income
|
(0.3)
million
|
Income
from continuing operations before income taxes
|
(0.2)
million
|
Net
income
|
(0.2)
million
|
Year
Ended September 30, 2005 Compared to the Year Ended September 30,
2004
|
|
Summary
Financial Information
|
|
|
|
Fiscal
Year Ended September 30,
|
|
|
|
2005
|
|
2004
|
|
Change
|
|
%
Change
|
|
|
|
(Dollars
in thousands)
|
|
Total
revenues
|
|
$
|
296,606
|
|
$
|
257,525
|
|
$
|
39,081
|
|
|
15%
|
|
SG&A
(1)
|
|
|
37,001
|
|
|
33,788
|
|
|
3,213
|
|
|
10%
|
|
Operating
income
|
|
|
8,205
|
|
|
5,216
|
|
|
2,989
|
|
|
57%
|
|
Income
from continuing operations
|
|
|
5,002
|
|
|
3,888
|
|
|
1,114
|
|
|
29%
|
|
Net
income
|
|
$
|
4,505
|
|
$
|
257
|
|
$
|
4,248
|
|
|
>100%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Volumes
(2)
|
|
|
294,000
|
|
|
306,000
|
|
|
(12,000
|
)
|
|
(4%
|
)
|
Gross
margin (3)
|
|
|
18.0%
|
|
|
18.6%
|
|
|
(.6%
|
)
|
|
|
|
SG&A
as a percentage of revenue
|
|
|
12.5%
|
|
|
13.1%
|
|
|
(.6%
|
)
|
|
|
|
Operating
income as a percentage of revenue
|
|
|
2.8%
|
|
|
2.0%
|
|
|
.8%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1)“SG&A”
is defined as selling, general and administrative expense (including
stock
option compensation expense).
|
(2)
“Volumes”
refers to total metric tons sold either by selling proprietary products
or
toll processing services.
|
(3)
Gross
margin is calculated as the difference between revenues and cost
of sales
and services excluding depreciation, divided by
revenues.
|
Revenues. Total
revenues increased $39.1 million or 15% to $296.6 million during fiscal year
2005.
The
components of the $39.1 million and 15% increase in revenues are:
|
|
Increase/(Decrease)
|
|
|
|
%
|
|
$
|
|
|
|
(Dollars in Thousands)
|
|
Volume
|
|
|
(3%
|
)
|
$
|
(7,600
|
)
|
Price/product
mix (1)
|
|
|
15%
|
|
|
38,281
|
|
Translation
effect (2)
|
|
|
3%
|
|
|
8,400
|
|
Total
change in revenue
|
|
|
15%
|
|
$
|
39,081
|
|
(1)
Price/product
mix refers to the impact on revenues due to changes in selling prices
and
the impact on revenues due to a change in the mix of finished products
sold or services performed.
|
(2)
Translation
effect refers to the impact on revenues from the changes in foreign
currencies relative to the U.S.
Dollar.
|
The
Company’s revenues are impacted by the change in the Company’s raw material
prices (“resin” prices). As the price of resin increases, market prices for the
Company’s products will generally also increase. This will typically lead to
higher average selling prices. During fiscal year 2005, resin prices rose
dramatically and increased the Company’s revenues by approximately $38.3
million.
Lower
volumes sold of 12,000 metric tons, or 4%, resulted in lower revenues of $7.6
million during fiscal year 2005. Lower volumes were primarily due to a decline
in customer demand. The translation effect of stronger foreign currencies
relative to the U.S. Dollar increased revenues by $8.4 million during fiscal
year 2005.
Revenues
by segment for the year ended September 30, 2005 compared to the year ended
September 30, 2004
|
|
Fiscal
Year Ended
September
30,
|
|
|
|
2005
|
|
%
of
Total
|
|
2004
|
|
%
of
Total
|
|
Change
|
|
%
|
|
|
|
(Dollars
in Thousands)
|
|
ICO
Europe
|
|
$
|
126,986
|
|
|
43%
|
|
$
|
112,554
|
|
|
44%
|
|
$
|
14,432
|
|
|
13%
|
|
Bayshore
Industrial
|
|
|
73,078
|
|
|
24%
|
|
|
60,285
|
|
|
23%
|
|
|
12,793
|
|
|
21%
|
|
ICO
Courtenay - Australasia
|
|
|
47,670
|
|
|
16%
|
|
|
40,640
|
|
|
16%
|
|
|
7,030
|
|
|
17%
|
|
ICO
Polymers North America
|
|
|
40,589
|
|
|
14%
|
|
|
36,773
|
|
|
14%
|
|
|
3,816
|
|
|
10%
|
|
ICO
Brazil
|
|
|
8,283
|
|
|
3%
|
|
|
7,273
|
|
|
3%
|
|
|
1,010
|
|
|
14%
|
|
Total
|
|
$
|
296,606
|
|
|
100%
|
|
$
|
257,525
|
|
|
100%
|
|
$
|
39,081
|
|
|
15%
|
|
2005
Revenues by
Segment
2004 Revenues by Segment
ICO
Europe’s revenues increased $14.4 million or 13% caused by the translation
effect of stronger European currencies compared to the U.S. Dollar of $4.9
million and an increase of $17.2 million due to an increase in average selling
prices prompted by higher resin prices. A decline in volumes sold of 9% caused
by a reduction in customer demand resulted in a decrease in revenues of $7.7
million.
Bayshore
Industrial’s revenues increased $12.8 million or 21% as a result of higher
average selling prices due to higher raw material prices ($8.7 million impact)
as well as an increase in volumes sold of 7% ($4.1 million impact). The volume
increase was due to gaining new customers and an increase in customer demand.
ICO
Courtenay - Australasia’s revenues increased $7.0 million or 17% primarily as a
result of higher average selling prices prompted by higher resin costs ($6.4
million impact) as well as the translation effect of stronger Australian and
New
Zealand dollar currencies compared to the U.S. Dollar of $2.4 million, offset
by
reduced volumes sold of 4% ($1.7 million impact) due to lower customer demand
in
New Zealand.
ICO
Polymers North America revenues increased $3.8 million or 10% due to higher
average selling prices ($4.4 million) and product sales volumes ($0.5 million
impact), offset by lower tolling revenues of $1.1 million primarily caused
by a
decline in volumes. The decline in volumes was primarily due to a reduction
in
customer demand.
ICO
Brazil’s revenues increased $1.0 million or 14% during fiscal 2005 due to the
stronger Brazilian Real compared to the U.S. Dollar ($1.1 million impact) and
higher selling prices ($0.8 million impact) offset by the effect of lower
customer demand which reduced revenues by $0.9 million.
Gross
Margins.
Consolidated gross margins (calculated as the difference between revenues and
cost of sales and services, divided by revenues) were 18.0% in fiscal year
2005
compared to 18.6% during fiscal year 2004. The reduction in gross margin was
caused by lower service and product sales volumes and an increase in product
sales prices and hence higher sales revenues which increased primarily due
to
rising resin prices. Higher resin prices have historically resulted in an
increase in the market price of the
Company’s
products and, thus, higher selling prices, which may cause a reduction in gross
margin. Partially offsetting this decline was an improvement in the Company’s
feedstock margin per ton (feedstock margin is equal to product sales revenues
less raw material costs). Although resin prices increased, the Company was
able
to maintain feedstock margin by passing along the higher resin costs in the
form
of higher selling prices. Additionally, the Company successfully managed the
timing of raw material purchases which also benefited gross
margins.
Selling,
General and Administrative.
Selling, general and administrative expenses (including stock option
compensation expense of $0.7 million in fiscal 2005 and $0.7 million in fiscal
2004) (“SG&A”) increased $3.2 million or 10% during 2005. SG&A increased
in fiscal year 2005 as a result of higher compensation and benefits cost
(including employee medical costs) of $0.8 million, stronger foreign currencies
compared to the U.S. Dollar (an impact of approximately $1.0 million) and an
increase in severance costs of $0.6 million. In addition, the Company incurred
$1.0 million of Sarbanes-Oxley implementation costs during fiscal year 2005
compared to $55,000 in fiscal year 2004. Professional accounting fees also
increased $1.1 million primarily as a result of the higher audit costs for
fiscal 2005 due to Sarbanes-Oxley. These increases were partially offset by
lower profit sharing expenses of $0.5 million. As a percentage of revenues,
SG&A (including stock option compensation expense) declined to 12.5% of
revenue during fiscal year 2005 compared to 13.1% for fiscal year
2004.
Included
in SG&A are the following expenses:
|
|
Fiscal
Year Ended
September
30,
|
|
|
|
2005
|
|
2004
|
|
Change
|
|
|
|
(Dollars
in Thousands)
|
|
Professional
accounting fees
|
|
$
|
2,110
|
|
$
|
1,010
|
|
$
|
1,100
|
|
Severance
expense
|
|
|
680
|
|
|
75
|
|
|
605
|
|
Third
party Sarbanes - Oxley implementation expense
|
|
|
1,015
|
|
|
55
|
|
|
960
|
|
Total
|
|
$
|
3,805
|
|
$
|
1,140
|
|
$
|
2,665
|
|
Impairment,
restructuring and other costs.
Impairment, restructuring and other costs decreased $0.4 million or 43% in
fiscal 2005 compared to fiscal 2004 due to events discussed below.
The
Company’s China, Texas plant located near Beaumont suffered minor damage from
Hurricane Rita in September 2005. As a result of the hurricane, the Company
incurred $110,000 of costs in September 2005 associated with employee hardship
expenses and temporary plant expenses to get the facility operational again.
During fiscal 2005, the Company relocated its European technical center to
a new
location in the U.K. and recognized $0.2 million of costs. The Company also
incurred $135,000 of additional costs associated with the closure of its Swedish
manufacturing operation.
In
connection with the closure of the Company’s Swedish manufacturing operation
during the fourth quarter of fiscal 2004, the Company recognized $0.6 million
of
costs for severance, contract termination expenses and other related costs
in
fiscal year 2004. In
addition, the Company incurred net severance costs of $160,000 during fiscal
2004 related to the termination of certain employees in North America and
Europe. In fiscal year 2004, the Company also incurred $55,000 of other costs
associated with the closure of a rotational mold fabrication business in the
UK.
Operating
income. Consolidated
operating income improved $3.0 million or 57% during fiscal year 2005. The
increase was primarily due to the increase in gross profit offset by higher
SG&A. Gross profit increased despite lower gross margins due to improved
feedstock margins exceeding the gross profit impact from lower sales and service
volumes.
Operating
income (loss) by segment and discussion of significant segment changes
follows.
Operating
income (loss) by segment for the year ended September 30, 2005 compared to
the
year ended September 30, 2004
Operating
income (loss)
|
|
Fiscal
Year Ended
September
30,
|
|
|
2005
|
|
2004
|
|
Change
|
|
|
|
(Dollars
in Thousands)
|
|
ICO
Europe
|
|
$
|
4,201
|
|
$
|
2,400
|
|
$
|
1,801
|
|
Bayshore
Industrial
|
|
|
8,881
|
|
|
5,511
|
|
|
3,370
|
|
ICO
Courtenay - Australasia
|
|
|
2,910
|
|
|
3,999
|
|
|
(1,089
|
)
|
ICO
Polymers North America
|
|
|
771
|
|
|
1,444
|
|
|
(673
|
)
|
ICO
Brazil
|
|
|
(951
|
)
|
|
118
|
|
|
(1,069
|
)
|
Total
reportable segments
|
|
|
15,812
|
|
|
13,472
|
|
|
2,340
|
|
General
Corporate expense
|
|
|
(6,934
|
)
|
|
(7,577
|
)
|
|
643
|
|
Stock
option expenses and other
|
|
|
(673
|
)
|
|
(679
|
)
|
|
6
|
|
Consolidated
|
|
$
|
8,205
|
|
$
|
5,216
|
|
$
|
2,989
|
|
Operating
income (loss) as a percentage of revenues
|
|
Fiscal
Year Ended September 30,
|
|
|
2005
|
|
2004
|
|
Increase
|
ICO
Europe
|
|
3%
|
|
2%
|
|
1%
|
Bayshore
Industrial
|
|
12%
|
|
9%
|
|
3%
|
ICO
Courtenay - Australasia
|
|
6%
|
|
10%
|
|
(4%)
|
ICO
Polymers North America
|
|
2%
|
|
4%
|
|
(2%)
|
ICO
Brazil
|
|
(11%)
|
|
2%
|
|
(13%)
|
Consolidated
|
|
3%
|
|
2%
|
|
1%
|
ICO
Europe’s operating income improved $1.8 million or 75%. This improvement was
primarily a result of an increase in feedstock margin per metric ton due to
improved product sales pricing management (approximately $3.3 million positive
impact) and a reduction in manufacturing costs of $1.7 million due primarily
to
the closure and consolidation of the Company’s Swedish plant. These improvements
were partially offset by the impact of lower customer demand, which reduced
volumes sold by 9%, and third-party Sarbanes-Oxley implementation costs of
$0.3
million.
Bayshore
Industrial’s operating income improved $3.4 million or 61% due to an increase in
feedstock margin per metric ton sold and growth in volumes. Bayshore was able
to
gain operating leverage as a result of the increase in volumes.
ICO
Courtenay - Australasia’s operating income declined $1.1 million or 27%
primarily as a result of a reduction in volumes sold and an increase in SG&A
of $1.6 million. The increase in SG&A was caused by an increase in payroll
costs of $0.5 million, a stronger Australian Dollar and New Zealand Dollar
compared to the U.S. Dollar ($0.3 million impact), higher bad debt expense
of
$0.2 million, an increase in legal fees of $0.3 million and third party
Sarbanes-Oxley implementation costs of $0.1 million.
ICO
Polymers North America’s operating income declined $0.7 million or 47% to $0.8
million primarily caused by higher employee medical expenses of $1.2 million
and
lower tolling revenues caused mostly by reduced customer demand. These items
were partially offset by an improvement in feedstock margin per metric ton
due
to rising resin prices and better inventory management, which increased
operating income by $0.9 million, lower manufacturing costs (excluding medical
expenses) of $0.6 million and lower SG&A (excluding medical expenses) of
$0.3 million.
ICO
Brazil’s operating income (loss) declined $1.1 million to a loss of $1.0
million. The lower profitability was primarily due to a reduction in feedstock
margins of $0.3 million and higher bad debt expense of $0.3 million related
primarily to certain slow paying customers. The Brazilian market has been under
pressure due to higher resin prices and a weak U.S. Dollar which reduced
customer demand. In addition, an extended drought in Southern Brazil has reduced
customer demand within the agriculture segment of the market.
General
corporate expenses declined $0.6 million or 8% due to lower expenses related
to
lower payroll costs of $0.4 million, a reduction in profit sharing expense
of
$0.5 million, a reduction in external legal fees of $0.2 million and lower
employee placement costs of $0.2 million. These reductions were partially offset
by higher severance costs of $0.5 million and higher external accounting fees
of
$0.4 million due primarily to the audit for Sarbanes-Oxley.
Net
Interest Expense.
Net
interest expense increased $0.2 million or 6% compared to fiscal 2004 due to
an
increase in average debt during the year and higher interest rates.
Income
Taxes.
The
Company’s effective income tax rate for continuing operations was an expense of
4% during fiscal 2005, compared to a benefit of 54% during fiscal 2004. The
change was partially due to the relation between pretax income or loss to
nondeductible items and other permanent differences and the mix of pretax income
or loss generated by the Company’s operations in various taxing jurisdictions.
In addition, during both fiscal years, the Company generated taxable income
in
certain European subsidiaries that enabled those subsidiaries to utilize tax
assets that were previously reserved of $1.0 million and $2.1 million in fiscal
years 2005 and 2004, respectively.
Income
from continuing operations.
Income
from continuing operations improved from $3.9 million in fiscal 2004 to $5.0
million in fiscal 2005 due to the factors discussed above.
Loss
From Discontinued Operations, net of income taxes.
Loss
from discontinued operations, net of income taxes, decreased from a loss of
$3.6
million to a loss of $0.5 million. This improvement is primarily caused by
a
$5.0 million pre tax reserve placed against the receivable of escrowed sales
proceeds during fiscal 2004 relating to the sale of the Company’s Oilfield
Services business to NOV in 2002. The $0.5 million of loss during fiscal year
2005 relates primarily to legal and other expenses incurred related to
discontinued operations.
Net
Income. Net
Income improved $4.2 million from $0.3 million in fiscal 2004 to $4.5 million
in
fiscal 2005 due to the factors discussed above.
Foreign
Currency Translation.
The
fluctuations of the U.S Dollar against the Euro, Swedish Krona, British Pound,
New Zealand Dollar, Brazilian Real, Malaysian Ringgit and the Australian Dollar
have impacted the translation of revenues and expenses of the Company’s
international operations. The table below summarizes the impact of changing
exchange rates for the above currencies between fiscal 2005 and
2004.
Revenues
|
$8.4
million
|
Operating
income
|
0.2
million
|
Income
from continuing operations before income taxes
|
0.1
million
|
Net
income
|
0.1
million
|
Off-Balance
Sheet Arrangements
The
Company does not have any financial instruments classified as off-balance sheet
(other than operating leases) as of September 30, 2006 and 2005.
Forward-Looking
Statements
The
statements contained in all parts of this document, including, but not limited
to, timing of new services or facilities, ability to compete, future capital
expenditures, effects of compliance with laws, fluctuation of the U.S. Dollar
against foreign currencies, matters relating to operating facilities, effect
and
cost of litigation and remediation, future liquidity, future acquisitions,
future market conditions, reductions in expenses, derivative transactions,
net
operating losses, tax credits, tax refunds, demand for the Company’s products
and services, future growth plans, financial results and any other statements
which are not historical facts are forward-looking statements within the meaning
of section 27A of the Securities Act of 1933 and Section 21E of the Securities
Exchange Act of 1934 that involve substantial risks and uncertainties. When
words such as “anticipate,” “believe,” “estimate,” “intend,” “expect,” “plan”
and similar expressions are used, they are intended to identify the statements
as forward-looking. Actual results, performance or achievements can differ
materially from results suggested by these forward-looking statements due to
a
number of factors, including results of operations, the Company’s financial
condition, results of litigation, capital expenditures and other spending
requirements, demand for the Company’s products and services and those described
below and elsewhere in this document and those described in the Company’s other
filings with the SEC.
You
should carefully consider the factors in "Item 1A. Risk Factors” and other
information contained in this report. The risks and uncertainties
described are not the only ones we face. Additional risks and uncertainties
not presently known to us, which we currently deem immaterial or which are
similar to those faced by other companies in our industry or business in
general,
may
also
impair our business operations. If any of the risk factors actually
occurs, our business, financial condition, results of operations and cash flows
could be materially and adversely affected. In such case, the trading price
of
our Common Stock could decline, and you may lose all or part of your
investment.
Recently
Issued Accounting Pronouncements
In
May
2005, the Financial Accounting Standards Board (“FASB”) issued Statement of
Financial Accounting Standards (“SFAS”) No. 154, Accounting
Changes and Error Corrections - a replacement of APB Opinion No. 20 and FASB
Statement No. 3.
SFAS
No. 154 changes the requirements for the accounting for and reporting of a
change in accounting principle. Previously, most voluntary changes in accounting
principles required recognition via a cumulative effect adjustment within net
income of the period of the change. SFAS No. 154 requires retrospective
application to prior periods’ financial statements, unless it is impracticable
to determine either the period-specific effects or the cumulative effect of
a
change in accounting principle. SFAS 154 also requires that retrospective
application of a change in accounting principle be limited to the direct effects
of the change. Indirect effects of a change in accounting principle should
be
recognized in the period of the accounting change. SFAS 154 further requires
a
change in depreciation, amortization or depletion method for long-lived,
non-financial assets to be accounted for as a change in accounting estimate
effected by a change in accounting principle. SFAS No.154 is effective for
accounting changes made in fiscal years beginning after December 15, 2005;
however, the Statement does not change the transition provisions of any existing
accounting pronouncements. The Company will adopt this statement effective
October 1, 2006. The adoption of SFAS No. 154 is not expected to have a material
effect on the Company’s consolidated financial position, results of operations
or cash flows.
In
July
2006, the Financial Accounting Standards Board issued FASB Interpretation No.
48, Accounting
for Uncertainty in Income Taxes - An Interpretation of FASB Statement No.
109
(“FIN
48”), which clarifies the accounting and disclosure for uncertain tax positions,
as defined. FIN 48 seeks to reduce the diversity in practice associated with
certain aspects of the recognition and measurement related to accounting for
income taxes. FIN 48 requires the use of a two-step approach for recognizing
and
measuring tax benefits taken or expected to be taken in a tax return and
disclosures regarding uncertainties in income tax positions. The Company is
required to adopt FIN 48 effective October 1, 2007. The cumulative effect of
initially adopting FIN 48 will be recorded as an adjustment to opening retained
earnings in the year of adoption and will be presented separately. Only tax
positions that meet the more likely than not recognition threshold at the
effective date may be recognized on adoption of FIN 48. The Company is currently
evaluating the impact this new standard will have on its future results of
operations and financial position.
In
September 2006, the FASB issued SFAS No. 158,
Employer’s Accounting for Defined Benefit Pension and Other Postretirement
Plans—an amendment of SFAS Nos. 87, 88, 106, and 132(R) (“SFAS
No. 158”). SFAS No. 158 contains a number of amendments to current accounting
for defined benefit plans; however, the primary change is the requirement to
recognize in the balance sheet the overfunded or underfunded status of a defined
benefit plan measured as the difference between the fair value of plan assets
and the projected benefit obligation. Stockholders’ equity will also be
increased or decreased (through “other comprehensive income”) for the overfunded
or underfunded status. SFAS No. 158 does not change the determination of pension
plan liabilities or assets, or the income statement recognition of periodic
pension expense. The recognition and disclosure provisions of SFAS No. 158
are
effective for fiscal years ending after December 15, 2006. The Company will
adopt these provisions of the standard as of September 30, 2007. The Company
has
a defined benefit plan in its Holland and France subsidiaries. At September
30,
2006, the projected benefit obligations of the Company’s plans exceeded plan
assets by approximately $1.7 million. Had the Company adopted the provisions
of
SFAS No. 158 as of September 30, 2006, Other Current Liabilities would have
been
increased by approximately $0.8 million, Deferred Income Taxes would have been
reduced by approximately $0.2 million and Stockholders’ Equity would have been
reduced by approximately $0.6 million.
In
September 2006, the FASB issued SFAS No. 157,
Fair
Value Measurements
(“SFAS
No. 157”). SFAS No. 157 defines fair value, establishes a framework for
measuring fair value in generally accepted accounting principles and expands
disclosures about fair value measurements. SFAS No. 157 does not require any
new
fair value measurements, rather, its application will be made pursuant to other
accounting pronouncements that require or permit fair value measurements. SFAS
No. 157 is effective for financial statements issued for fiscal years beginning
after November 15, 2007, and interim periods within those years. This standard
will be effective for the Company starting with our interim period ending
December 31, 2008. The provisions of SFAS No. 157 are to be applied
prospectively upon adoption, except for limited specified exceptions. The
Company does not expect the adoption of SFAS No. 157 to have a material impact
on our financial position or results of operations.
In
September 2006, the Securities and Exchange Commission (“SEC”) staff issued
Staff Accounting Bulletin No. 108,
Considering the Effects of Prior Year Misstatements when Quantifying
Misstatements in Current Year Financial Statements
(“SAB
No. 108”). SAB No. 108 was issued in order to eliminate the diversity of
practice surrounding how public companies quantify financial statement
misstatements. The SEC staff, in SAB No. 108, established an approach that
requires quantification of financial statement misstatements based on the
effects of the misstatements on each of a company’s financial statements and the
related financial statement disclosures. SAB No. 108 permits existing public
companies to initially apply its provisions either by (i) restating prior
financial statements as if SAB No. 108 had always been used or (ii) recording
the cumulative effect of initially applying SAB No. 108. The Company will
initially apply the provisions of SAB No. 108 in connection with the preparation
of its annual financial statements for the year ending September 30, 2007.
The
Company does not expect the initial application of SAB No. 108 to result in
a
restatement of prior financial statements or the recording by the Company of
a
cumulative adjustment.
Item
7A. Quantitative and Qualitative Disclosures About Market
Risk
The
Company’s primary market risk exposures include debt obligations carry variable
interest rates, foreign currency exchange risk and resin price risk. As of
September 30, 2006, the Company had $45.8 million of net investment in foreign
wholly-owned subsidiaries. The Company does not hedge the foreign exchange
rate
risk inherent with this non-U.S. Dollar denominated investment. The Company
does
enter into forward currency exchange contracts related to future purchase
obligations denominated in a nonfunctional currency. These forward currency
exchange contracts qualify as cash flow hedging instruments and are highly
effective. The Company recognizes the amount of hedge ineffectiveness in the
Consolidated Statement of Operations. The hedge ineffectiveness was not a
significant amount for the twelve months ended September 30, 2006, 2005 and
2004, respectively. The Company’s principle foreign currency exposures relate to
the Euro, British Pound, Australian Dollar, New Zealand Dollar, Malaysian
Ringgit and Brazilian Real. The following table includes the total foreign
exchange contracts outstanding on September 30, 2006 and September 30,
2005:
|
|
As
of
|
|
|
September
30,
2006
|
|
September
30,
2005
|
|
|
(Dollars
in thousands)
|
Notional
value
|
|
$3,565
|
|
$6,383
|
Fair
market value
|
|
3,565
|
|
6,461
|
Maturity
dates
|
|
October
2006
through
December
2006
|
|
October
2005
through
February
2006
|
The
Company’s revenues and profitability are impacted by the change in resin prices.
The Company uses various resins (primarily polyethylene) to make its products.
As the price of resin increases or decreases, market prices for the Company’s
products will generally also increase or decrease. This will typically lead
to
higher or lower average selling prices and will impact the Company’s operating
income and operating margin. The impact on operating income is due to a lag
in
matching the change in raw material cost of goods sold and the change in product
sales prices. As of September 30, 2006 and September 30, 2005, the Company
had
$21.7 million and $20.3 million of raw material inventory and $19.3 million
and
$13.8 million of finished goods inventory, respectively. The Company attempts
to
minimize its exposure to resin price changes by monitoring and carefully
managing the quantity of its inventory on hand and product sales prices.
The
Company’s variable interest rates subject the Company to the risks of increased
interest costs associated with any upward movements in market interest rates.
As
of September 30, 2006, the Company had $20.5 million of variable interest rate
debt. The Company’s variable interest rates are tied to various bank rates. At
September 30, 2006, based on our current level of borrowings, a 1% increase
in
interest rates would increase interest expense annually by approximately $0.2
million.
Foreign
Currency Intercompany Accounts and Notes Receivable.
From
time-to-time, the Company’s U.S. subsidiaries provide capital to foreign
subsidiaries of the Company through U.S. dollar denominated interest bearing
promissory notes. In addition, certain of the Company’s foreign subsidiaries
also provide access to capital to other foreign subsidiaries of the Company
through foreign currency denominated interest bearing promissory notes. Such
funds are generally used by the Company’s foreign subsidiaries to purchase
capital assets and/or for general working capital needs. In addition, the
Company’s U.S. subsidiaries sell products to the Company’s foreign subsidiaries
in U.S. dollars on trade credit terms. The Company’s foreign subsidiaries
also sell products to other foreign subsidiaries of the Company denominated
in
foreign currencies that may not be the functional currency of the foreign
subsidiaries. Because these intercompany debts are accounted for in the local
functional currency of the foreign subsidiary, any appreciation or depreciation
of the foreign currencies the transactions are denominated in will result in
a
gain or loss, respectively, to the Consolidated Statement of Operations.
These intercompany loans are eliminated in the Company’s Consolidated
Balance Sheet. At September 30, 2006, the Company had the following significant
outstanding intercompany amounts as described above:
Country
of subsidiary with
intercompany
receivable
|
|
Country
of subsidiary with
intercompany
payable
|
|
Amount
in US$ as of
September
30, 2006
|
|
Currency
denomination of receivable
|
New
Zealand
|
|
Australia
|
|
$1.6
million
|
|
New
Zealand Dollar
|
New
Zealand
|
|
Malaysia
|
|
$1.2
million
|
|
New
Zealand Dollar
|
U.S.
|
|
Italy
|
|
$1.1
million
|
|
U.S.
Dollar
|
Item
8. Financial Statements and Supplementary
Data
The
response to this Item is submitted as a separate section of this report. See
index to this information on Page F-1 of this Annual Report on Form
10-K.
Item
9. Changes
in and Disagreements with Accountants on Accounting and Financial
Disclosure
None.
Disclosure
Controls and Procedures
The
Company maintains disclosure controls and procedures, as defined under
Rules 13a-15(e) and 15d-15(e) of the Securities Exchange Act of 1934, as
amended, that are designed to ensure that information required to be disclosed
in the Company’s reports under the Exchange Act is recorded, processed,
summarized and reported within the time periods specified in the Commission’s
rules and forms and that such information is accumulated and communicated to
the
Company’s management, including its Chief Executive Officer and Chief Financial
Officer, as appropriate, to allow for timely decisions regarding required
disclosure. In designing and evaluating the disclosure controls and procedures,
management recognizes that any controls and procedures, no matter how well
designed and operated, can provide only reasonable assurance of achieving the
desired control objectives, and management is required to apply its judgment
in
evaluating the cost-benefit relationship of possible controls and procedures.
The
Company carried out an assessment, under the supervision and with the
participation of the Company’s management, including the Company’s Chief
Executive Officer and Chief Financial Officer, to evaluate the effectiveness
of
the design and operation of the Company’s disclosure controls and procedures, as
of September 30, 2006. The Company’s Chief Executive Officer and Chief Financial
Officer concluded, based on the material weakness described below, that the
Company’s disclosure controls and procedures were not effective at a reasonable
level of assurance as of September 30, 2006.
In
light
of the material weakness described below, management performed additional
analysis and other procedures to ensure that the Company's consolidated
financial statements were prepared in accordance with generally accepted
accounting principles. Accordingly, management believes that the financial
statements included in this Annual Report on Form 10-K fairly present in all
material respects the Company's financial condition, results of operations
and
cash flows for the periods presented.
Management’s
Report on Internal Control Over Financial Reporting
Management
is responsible for establishing and maintaining adequate internal control over
financial reporting, as defined in Exchange Act Rule 13a-15(f). The
Company’s internal control over financial reporting is a process designed to
provide reasonable assurance regarding the reliability of financial reporting
and the preparation of financial statements for external purposes in accordance
with accounting principles generally accepted in the United States of America.
Because
of its inherent limitations, internal control over financial reporting may
not
prevent or detect misstatements. Also, projections of any evaluation of
effectiveness to future periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree of compliance
with the policies or procedures may deteriorate.
Under
the
supervision and with the participation of management, including the Chief
Executive Officer and Chief Financial Officer, the Company conducted an
evaluation of the effectiveness of the Company’s internal control over financial
reporting based on the framework in “Internal
Control - Integrated Framework”
issued
by the Committee of Sponsoring Organizations of the Treadway Commission
("COSO").
A
material weakness is a control deficiency, or combination of control
deficiencies, that results in more than a remote likelihood that a material
misstatement of the annual or interim financial statements will not be prevented
or detected. As of September 30, 2006, the Company did not maintain effective
controls over the accounting for cumulative preferred stock in the earnings
per
share calculation. Specifically, the Company did not maintain effective controls
over the accounting for cumulative preferred stock in the calculation of the
Company's basic and diluted earnings per share. This control deficiency resulted
in the restatement of the consolidated financial statements for the periods
ended September 30, 2005 and 2004 and for each of the quarters ended December
31, 2005 and 2004, March 31, 2006 and 2005, June 30, 2006 and 2005 and September
30, 2005, and resulted in an audit adjustment to the
consolidated
financial statements for the period ended September 30, 2006. Additionally,
this
control deficiency could result in misstatements of the earnings per share
amounts that would result in a material misstatement of the annual or interim
consolidated financial statements that would not be prevented or detected.
Accordingly, management has concluded that this control deficiency constitutes
a
material weakness.
As
a
result of the material weakness described above, management has concluded that
the Company's internal control over financial reporting as of September 30,
2006
is not effective based on criteria established in Internal
Control - Integrated Framework
issued
by the COSO.
Management’s
assessment of the effectiveness of the Company’s internal control over financial
reporting as of September 30, 2006 has been audited by PricewaterhouseCoopers
LLP, an independent registered public accounting firm, as stated in their report
included herein.
Remediation
of the Material Weakness in Internal Control Over Financial
Reporting
Management
has determined that, as of the date of this filing, the material weakness in
the
Company's internal control over financial reporting with respect to accounting
for cumulative preferred stock in the calculation of basic and diluted earnings
per share in accordance with SFAS No. 128 has been remediated. Management's
remediation efforts resulted in
the
inclusion of enhanced procedures in management's review of disclosures in the
financial statements designed to ensure the appropriate accounting for the
effects of cumulative preferred stock in the
Company's earnings per share calculation.
Changes
In Internal Control and Financial Reporting
There
were no changes in the Company’s internal control over financial reporting
during the fourth quarter of 2006 that materially affected, or were reasonably
likely to materially affect, the Company’s internal control over financial
reporting.
None.
Item
10. Directors and Executive Officers of the
Registrant
The
information required by this item is incorporated by reference to information
under the caption “Proposal 1 - Election of Directors” and to the information
under the caption “Section 16(a)” in the Company’s definitive Proxy Statement
(the “Proxy Statement”) for its 2007 Annual Meeting of Shareholders. The Proxy
Statement or the information to be so incorporated will be filed with the
Securities and Exchange Commission (the “Commission”) not later than 120 days
subsequent to September 30, 2006.
The
Company has adopted a Code of Business Ethics that applies to, among others,
its
Chief Executive Officer, Chief Financial Officer and Chief Accounting Officer.
The Company’s Code of Business Ethics is available upon request by contacting
the Company’s General Counsel at (713) 351-4100 or on our website at
www.icopolymers.com. If we make any substantive amendments to the Code of
Business Ethics or grant any waiver, including any implicit waiver, from a
provision of the Code of Business Ethics applicable to our Chief Executive
Officer, Chief Financial Officer or Chief Accounting Officer, we will make
a
public disclosure of the nature of such amendment or waiver.
The
information required by this item is incorporated herein by reference to the
Proxy Statement for the Company’s 2007 Annual Meeting of
Shareholders.
Item
12. Security Ownership of Certain Beneficial Owners and
Management and Related Stockholder Matters
The
information required by this item is incorporated herein by reference to the
Proxy Statement for the Company’s 2007 Annual Meeting of
Shareholders.
Item
13. Certain Relationships and Related
Transactions
The
information required by this item is incorporated herein by reference to the
Proxy Statement for the Company’s 2007 Annual Meeting of
Shareholders.
Item
14. Principal Accounting Fees and
Services
The
information required by this item is incorporated herein by reference to the
Proxy Statement for the Company’s 2007 Annual Meeting of
Shareholders.
Item
15. Exhibits and Financial Statement
Schedules
(a)(1)
and (a)(2)
|
The
response to this portion of Item 15 is submitted as a separate section
of
this report on page F-1.
|
(b)
|
Exhibits
required by Item 601 of S-K:
|
The
following instruments and documents are included as Exhibits to this Form 10-K.
Exhibits incorporated by reference are so indicated by parenthetical
information.
Exhibit
No.
|
|
Exhibit
|
3.1
|
-
|
Articles
of Incorporation of the Company dated March 20, 1998 (filed as Exhibit
3.1
to Form 10-Q dated August 13, 1998)
|
3.2
|
-
|
Amended
and Restated By-Laws of the Company dated August 9, 2005 (filed as
Exhibit
3.2 to Form 10-Q dated August 12, 2005)
|
3.3
|
-
|
Statement
of Designation of $6.75 Convertible Exchangeable Preferred Stock
dated
March 30, 1998 (filed as Exhibit 3.2 to Form 10-K dated December
23,
1998)
|
3.4
|
-
|
Certificate
of Amendment of Statement of Designation Establishing $6.75 Convertible
Exchangeable Preferred Stock (filed as Exhibit 4.1 to Form 10-Q dated
August 13, 2004)
|
3.5
|
|
Certificate
of Amendment of Statement of Designation Establishing $6.75 Convertible
Exchangeable Preferred Stock, effective November 13, 2006 (filed
as
Appendix A to Schedule 14C dated October 20, 2006)
|
3.6
|
-
|
Certificate
of Designation of Junior Participating Preferred Stock of ICO Holdings,
Inc. dated March 30, 1998 (filed as Exhibit 3.3 to Form 10-K dated
December 23, 1998)
|
10.1
|
|
Amendment
and Ratification Agreement dated September 15, 2006 between Computershare
Investor Services LLC and ICO, Inc. (filed as Exhibit 10.1 to Form
8-K
dated September 18, 2006)
|
10.2
|
|
Credit
Agreement dated as of October 27, 2006 among ICO, Inc., Bayshore
Industrial L.P. and ICO Polymers North America, Inc. as borrowers
and
KeyBank National Association as administrative agent for the Lenders.
(filed as Exhibit 10.1 to Form 8-K dated October 30,
2006)
|
10.3
|
-
|
Purchase
Agreement dated July 2, 2002, by and among Varco International, Inc.,
Varco L.P., Varco Coating Ltd., as Buyers, and ICO, Inc. ICO Global
Services, Inc., ICO Worldwide, Inc., ICO Worldwide Tubular Services
Pte
Ltd., The Innovation Company, S.A. de C.V. and ICO Worldwide (UK)
Ltd, as
Sellers (filed as Exhibit 10.1 to Form 8-K dated July 3,
2002)
|
10.4
|
|
Agreement
of Settlement and Release in Full dated November 21, 2006 (filed
as
Exhibit 10.1 to Form 8-K dated November 22, 2006)
|
10.5
|
-
|
ICO,
Inc. 1985 Stock Option Plan, as amended (filed as Exhibit B to the
Registrant’s Definitive Proxy Statement dated April 27, 1987 for the 1987
Annual Meeting of Shareholders)
|
10.6
|
-
|
Fourth
Amended and Restated 1993 Stock Option Plan for Non-Employee Directors
of
ICO, Inc. (filed as Exhibit 10.1 to form 10-Q dated August 7,
2006)
|
10.7
|
-
|
1994
Stock Option Plan of ICO, Inc. (filed as Exhibit A to Registrant’s
Definitive Proxy Statement dated June 24, 1994 for the 1994 Annual
Meeting
of Shareholders)
|
10.8
|
-
|
First
Amended and Restated ICO, Inc. 1995 Stock Option Plan (filed as Exhibit
10.11 to the Company’s Form 10-K dated December 8,
2005)
|
10.9
|
-
|
First
Amended and Restated ICO, Inc. 1996 Stock Option Plan (filed as Exhibit
10.11 to the Company’s Form 10-K dated December 8,
2005)
|
10.10
|
-
|
Fourth
Amended and Restated ICO, Inc. 1998 Stock Option Plan (filed as Exhibit
10.2 to Form 10-Q dated August 7, 2006)
|
10.11*
|
|
Incentive
Stock Option Agreement (the Company’s standard form for employee stock
option agreements)
|
Exhibit
No.
|
|
Exhibit
|
10.12
|
-
|
Stock
Option Agreement between ICO, Inc. and A. John Knapp, Jr., dated
October
3, 2005 (filed as Exhibit 10.1 to form 8-K dated October 7,
2005)
|
10.13
|
-
|
Stock
Option Agreement between ICO, Inc. and A. John Knapp, Jr., dated
November
18, 2005 (filed as Exhibit 10.16 to Form 10-K dated December 8,
2005)
|
10.14
|
-
|
Employment
Agreement between ICO, Inc. and A. John Knapp, Jr., executed on October
5,
2005, to be effective as of October 1, 2005 (filed as Exhibit 10.2
to form
8-K dated October 7, 2005)
|
10.15*
|
|
First
Amendment to Employment Agreement between ICO, Inc. and A. John Knapp,
Jr., dated October 1, 2006, to be effective August 30,
2006
|
10.16
|
-
|
Second
Amended and Restated Employment Agreement between ICO, Inc. and Jon
C.
Biro, dated January 28, 2004 (filed as Exhibit 10.2 to Form 10-Q
dated
January 30, 2004)
|
10.17
|
-
|
First
Amendment to Second Amended and Restated Employment Agreement between
ICO,
Inc. and Jon C. Biro, dated February 11, 2005 (filed as Exhibit 10.2
to
Form 10-Q dated February 11, 2005)
|
10.18
|
|
Second
Amendment to Second Amended and Restated Employment Agreement between
ICO,
Inc. and Jon Biro, dated January 20, 2006. (filed as Exhibit 10.1
to Form
8-K dated January 20, 2006)
|
10.19
|
-
|
Employment
Contract by and between Dario Eduardo Masutti and J.R. Courtenay
(N.Z.)
Limited, dated March 20, 1998 (filed as Exhibit 10.3 to Form 10-Q
dated
February 11, 2005)
|
10.20
|
-
|
Agreement
by and between Derek Bristow and ICO Europe B.V., dated July 17,
2003
(filed as Exhibit 10.4 to Form 10-Q dated February 11,
2005)
|
10.21
|
-
|
Agreement
between Derek Bristow and ICO Europe B.V. dated July 6, 2005, and
executed
by Mr. Bristow on July 25, 2005 (filed as Exhibit 10.3 to Form 10-Q
dated
August 12, 2005)
|
10.22
|
-
|
Stock
Option Agreement between Gregory T. Barmore and ICO, Inc. dated November
18, 2005 (filed as Exhibit 10.1 to Form 8-K dated March 15,
2006)
|
10.23
|
-
|
Stock
Option Agreement between Gregory T. Barmore and ICO, Inc. dated November
18, 2005 (filed as Exhibit 10.2 to Form 8-K dated March 15,
2006)
|
21.1*
|
-
|
Subsidiaries
of the Company
|
23.1*
|
-
|
Consent
of independent accountants
|
31.1*
|
-
|
Certification
of Chief Executive Officer of ICO, Inc. pursuant to 15 U.S.C. Section
7241
|
31.2*
|
-
|
Certification
of Chief Financial Officer of ICO, Inc. pursuant to 15 U.S.C. Section
7241
|
32.1*
|
-
|
Certification
of Chief Executive Officer of ICO, Inc. pursuant to 18 U.S.C. Section
1350
|
32.2*
|
-
|
Certification
of Chief Financial Officer of ICO, Inc. pursuant to 18 U.S.C. Section
1350
|
______________________
*Filed
herewith
SIGNATURES
Pursuant
to the requirements of Section 13 or 15(d) of the Securities Exchange Act of
1934, the Registrant has duly caused this report to be signed on its behalf
by
the undersigned, thereunto duly authorized.
ICO,
Inc.
|
By:
|
/s/
A. John Knapp, Jr.
|
|
A.
John Knapp, Jr.
|
|
President,
Chief Executive Officer, and
|
|
Director
(Principal Executive Officer)
|
Date:
|
December
13, 2006
|
Pursuant
to the requirements of the Securities Exchange Act of 1934, this report has
been
signed below by the following persons on behalf of the registrant and in the
capacities and on the dates indicated.
Name
|
|
Title
|
Date
|
|
|
|
|
/s/
Gregory
T. Barmore
|
|
Chairman
of the Board
|
December
13, 2006
|
Gregory
T. Barmore
|
|
|
|
|
|
|
|
/s/
A.
John Knapp, Jr.
|
|
President,
Chief Executive Officer, and
|
December
13, 2006
|
A.
John Knapp, Jr.
|
|
Director
(Principal Executive Officer)
|
|
|
|
|
|
/s/
Jon
C. Biro
|
|
Chief
Financial Officer, Treasurer, and Director
|
December
13, 2006
|
Jon
C. Biro
|
|
(Principal
Financial Officer)
|
|
|
|
|
|
/s/
Eric O. English
|
|
Director
|
December
13, 2006
|
Eric
O. English
|
|
|
|
|
|
|
|
/s/
David
E.K. Frischkorn, Jr.
|
|
Director
|
December
13, 2006
|
David
E.K. Frischkorn, Jr.
|
|
|
|
|
|
|
|
/s/
Daniel R. Gaubert
|
|
Director
|
December
13, 2006
|
Daniel
R. Gaubert
|
|
|
|
|
|
|
|
/s/
John F. Gibson
|
|
Director
|
December
13, 2006
|
John
F. Gibson
|
|
|
|
|
|
|
|
/s/
Charles
T. McCord, III
|
|
Director
|
December
13, 2006
|
Charles
T. McCord, III
|
|
|
|
|
|
|
|
/s/
Warren W. Wilder
|
|
Director
|
December
13, 2006
|
Warren
W. Wilder
|
|
|
|
ICO,
INC. AND SUBSIDIARIES
FORM
10-K
INDEX
OF FINANCIAL STATEMENTS
The
following financial statements of ICO, Inc. and subsidiaries are required to
be
included by Item 15:
Financial
Statements:
|
Page
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Financial
Statement Schedules:
|
|
|
|
|
|
|
|
|
|
All
other
schedules for which provision is made in the applicable accounting regulations
of the Securities and Exchange Commission are not required under the related
instructions or are inapplicable and therefore have been omitted or the
information is presented in the consolidated financial statements or related
notes.
REPORT
OF INDEPENDENT REGISTERED PUBLIC
ACCOUNTING FIRM
To
the
Board of Directors and Stockholders of ICO, Inc.:
We
have
completed integrated audits of ICO, Inc.’s 2006 and 2005 consolidated financial
statements and of its internal control over financial reporting as of September
30, 2006 and an audit of its 2004 consolidated financial statements in
accordance with the standards of the Public Company Accounting Oversight Board
(United States). Our opinions, based on our audits, are presented
below.
Consolidated
financial statements and financial statement schedules
In
our
opinion, the consolidated financial statements listed in the accompanying index
present fairly, in all material respects, the financial position of ICO, Inc.
and its subsidiaries at September 30, 2006 and 2005, and the results of their
operations and their cash flows for each of the three years in the period ended
September 30, 2006 in conformity with accounting principles generally accepted
in the United States of America. In addition, in our opinion, the financial
statement schedules listed in the accompanying index presents fairly, in all
material respects, the information set forth therein when read in conjunction
with the related consolidated financial statements. These financial statements
and financial statement schedules are the responsibility of the Company’s
management. Our responsibility is to express an opinion on these financial
statements and financial statement schedules based on our audits. We conducted
our audits of these statements in accordance with the standards of the Public
Company Accounting Oversight Board (United States). Those standards require
that
we plan and perform the audit to obtain reasonable assurance about whether
the
financial statements are free of material misstatement. An audit of financial
statements includes examining, on a test basis, evidence supporting the amounts
and disclosures in the financial statements, assessing the accounting principles
used and significant estimates made by management, and evaluating the overall
financial statement presentation. We believe that our audits provide a
reasonable basis for our opinion.
As
discussed in Note 2 to the consolidated financial statements, the Company
restated its consolidated financial statements for the years ended September
30,
2005 and 2004.
Internal
control over financial reporting
Also,
we
have audited management's assessment, included in Management's Report on
Internal Control Over Financial Reporting appearing under Item 9A, that the
Company did not maintain effective internal control over financial reporting
as
of September 30, 2006, because of the effect of a material weakness related
to
ineffective controls over the accounting for cumulative preferred stock in
the
earnings per share calculation, based on criteria established in Internal
Control − Integrated Framework
issued
by the Committee of Sponsoring Organizations of the Treadway Commission (COSO).
The Company's management is responsible for maintaining effective internal
control over financial reporting and for its assessment of the effectiveness
of
internal control over financial reporting. Our responsibility is to express
opinions on management's assessment and on the effectiveness of the Company's
internal control over financial reporting based on our audit.
We
conducted our audit of internal control over financial reporting in accordance
with the standards of the Public Company Accounting Oversight Board (United
States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control over financial
reporting was maintained in all material respects. An audit of internal control
over financial reporting includes obtaining an understanding of internal control
over financial reporting, evaluating management's assessment, testing and
evaluating the design and operating effectiveness of internal control, and
performing such other procedures as we consider necessary in the circumstances.
We believe that our audit provides a reasonable basis for our opinions.
A
company's internal control over financial reporting is a process designed to
provide reasonable assurance regarding the reliability of financial reporting
and the preparation of financial statements for external purposes in accordance
with generally accepted accounting principles. A company's internal control
over
financial reporting includes those policies and procedures that (i) pertain
to
the maintenance of records that, in reasonable detail, accurately and fairly
reflect the transactions and dispositions of the assets of the company; (ii)
provide reasonable assurance that transactions are recorded as necessary to
permit preparation of financial statements in accordance with generally accepted
accounting principles, and that receipts and expenditures of the company are
being made only in accordance with authorizations of management and directors
of
the company; and (iii) provide reasonable assurance regarding prevention or
timely detection of unauthorized acquisition, use, or disposition of the
company's
assets
that could have a material effect on the
financial statements.
Because
of its inherent limitations, internal control over financial reporting may
not
prevent or detect misstatements. Also, projections of any evaluation of
effectiveness to future periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree of compliance
with the policies or procedures may deteriorate.
A
material weakness is a control deficiency, or combination of control
deficiencies, that results in more than a remote likelihood that a material
misstatement of the annual or interim financial statements will not be prevented
or detected. As of September 30, 2006, the following material weakness has
been
identified and included in management's assessment:
The
Company did not maintain effective controls over the accounting for cumulative
preferred stock in the earnings per share calculation. Specifically, the Company
did not maintain effective controls over the accounting for cumulative preferred
stock in the calculation of the Company's basic and diluted earnings per share.
This control deficiency resulted in the restatement of the consolidated
financial statements for the periods ended September 30, 2005 and 2004 and
for
each of the quarters ended December 31, 2005 and 2004, March 31, 2006 and 2005,
June 30, 2006 and 2005 and September 30, 2005, and resulted in an audit
adjustment to the consolidated financial statements for the period ended
September 30, 2006. Additionally, this control deficiency could result in
misstatements of the earnings per share amounts that would result in a material
misstatement of the annual or interim consolidated financial statements that
would not be prevented or detected. Accordingly, management has concluded that
this control deficiency constitutes a material weakness. This material weakness
was considered in determining the nature, timing and extent of audit tests
applied in our audit of the 2006 consolidated financial statements, and our
opinion regarding the effectiveness of the Company's internal control over
financial reporting does not affect our opinion on those consolidated financial
statements.
In
our
opinion, management's assessment that ICO, Inc. did not maintain effective
internal control over financial reporting as of September 30, 2006, is fairly
stated, in all material respects, based on criteria established in Internal
Control - Integrated Framework
issued
by the COSO. Also, in our opinion, because of the effect of the material
weakness described above on the achievement of the objectives of the control
criteria, ICO, Inc. has not maintained effective internal control over financial
reporting as of September 30, 2006, based on criteria established in
Internal
Control - Integrated Framework
issued
by the COSO.
/s/
PricewaterhouseCoopers LLP
|
|
|
Houston,
Texas 77002
|
December
13, 2006
|
ICO,
INC.
CONSOLIDATED
BALANCE SHEET
|
|
September
30,
|
|
|
|
2006
|
|
2005
|
|
ASSETS
|
|
(In
thousands, except share data)
|
|
|
|
|
|
|
|
Current
assets:
|
|
|
|
|
|
Cash
and cash equivalents
|
|
$
|
17,427
|
|
$
|
3,234
|
|
Trade
receivables (less allowance for doubtful accounts
|
|
|
|
|
|
|
|
of
$2,509 and $2,144, respectively)
|
|
|
67,742
|
|
|
57,132
|
|
Inventories
|
|
|
41,961
|
|
|
35,006
|
|
Deferred
income taxes
|
|
|
2,195
|
|
|
2,579
|
|
Prepaid
and other current assets
|
|
|
6,775
|
|
|
5,542
|
|
Total
current assets
|
|
|
136,100
|
|
|
103,493
|
|
|
|
|
|
|
|
|
|
Property,
plant and equipment, net
|
|
|
50,884
|
|
|
49,274
|
|
Goodwill
|
|
|
8,585
|
|
|
8,831
|
|
Other
assets
|
|
|
2,392
|
|
|
2,657
|
|
Total
assets
|
|
$
|
197,961
|
|
$
|
164,255
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES,
STOCKHOLDERS’ EQUITY AND
|
|
|
|
|
|
|
|
ACCUMULATED
OTHER COMPREHENSIVE LOSS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
liabilities:
|
|
|
|
|
|
|
|
Short-term
borrowings under credit facilities
|
|
$
|
17,214
|
|
$
|
8,989
|
|
Current
portion of long-term debt
|
|
|
4,696
|
|
|
5,657
|
|
Accounts
payable
|
|
|
35,809
|
|
|
31,387
|
|
Accrued
salaries and wages
|
|
|
5,360
|
|
|
4,181
|
|
Income
taxes payable
|
|
|
4,188
|
|
|
1,459
|
|
Other
current liabilities
|
|
|
11,332
|
|
|
10,438
|
|
Total
current liabilities
|
|
|
78,599
|
|
|
62,111
|
|
|
|
|
|
|
|
|
|
Long-term
debt, net of current portion
|
|
|
21,559
|
|
|
18,993
|
|
Deferred
income taxes
|
|
|
4,210
|
|
|
4,383
|
|
Other
long-term liabilities
|
|
|
1,876
|
|
|
1,678
|
|
Total liabilities
|
|
|
106,244
|
|
|
87,165
|
|
|
|
|
|
|
|
|
|
Commitments
and contingencies
|
|
|
─
|
|
|
─
|
|
Stockholders’
equity:
|
|
|
|
|
|
|
|
Convertible
exchangeable preferred stock, without par value - 345,000
|
|
|
|
|
|
|
|
shares
authorized; 322,500 shares issued and outstanding with a
|
|
|
|
|
|
|
|
liquidation
preference of $40,410 and $38,234, respectively
|
|
|
13
|
|
|
13
|
|
Undesignated
preferred stock, without par value - 105,000 shares
authorized;
|
|
|
|
|
|
|
|
No
shares issued and outstanding
|
|
|
─
|
|
|
─
|
|
Common
stock, without par value - 50,000,000 shares authorized;
|
|
|
|
|
|
|
|
25,792,168
and 25,544,997 shares issued and outstanding, respectively
|
|
|
45,087
|
|
|
44,265
|
|
Additional
paid-in capital
|
|
|
104,844
|
|
|
104,134
|
|
Accumulated
other comprehensive loss
|
|
|
(154
|
)
|
|
(1,245
|
)
|
Accumulated
deficit
|
|
|
(58,073
|
)
|
|
(70,077
|
)
|
Total
stockholders’ equity
|
|
|
91,717
|
|
|
77,090
|
|
Total
liabilities and stockholders’ equity
|
|
$
|
197,961
|
|
$
|
164,255
|
|
|
|
|
|
|
|
|
|
The
accompanying notes are an integral part of these consolidated financial
statements.
ICO,
INC.
CONSOLIDATED
STATEMENT OF OPERATIONS
|
|
Years
Ended September 30,
|
|
|
|
2006
|
|
2005
(restated)
|
|
2004
(restated)
|
|
|
|
(In
thousands, except share data)
|
|
Revenues:
|
|
|
|
|
|
|
|
Sales
|
|
$
|
289,163
|
|
$
|
262,818
|
|
$
|
221,700
|
|
Services
|
|
|
35,168
|
|
|
33,788
|
|
|
35,825
|
|
Total
revenues
|
|
|
324,331
|
|
|
296,606
|
|
|
257,525
|
|
Cost
and expenses:
|
|
|
|
|
|
|
|
|
|
|
Cost
of sales (exclusive of depreciation shown separately
below)
|
|
|
238,735
|
|
|
220,961
|
|
|
186,817
|
|
Cost
of services (exclusive of depreciation shown separately
below)
|
|
|
22,493
|
|
|
22,179
|
|
|
22,854
|
|
Selling,
general and administrative
|
|
|
34,284
|
|
|
37,001
|
|
|
33,788
|
|
Depreciation
|
|
|
7,287
|
|
|
7,584
|
|
|
7,779
|
|
Amortization
of intangibles
|
|
|
99
|
|
|
188
|
|
|
217
|
|
Impairment,
restructuring and other costs
|
|
|
118
|
|
|
488
|
|
|
854
|
|
Operating
income
|
|
|
21,315
|
|
|
8,205
|
|
|
5,216
|
|
Other
income (expense):
|
|
|
|
|
|
|
|
|
|
|
Interest
expense, net
|
|
|
(2,091
|
)
|
|
(2,836
|
)
|
|
(2,663
|
)
|
Other
income (expense)
|
|
|
75
|
|
|
(149
|
)
|
|
(35
|
)
|
Income
from continuing operations before income taxes
|
|
|
19,299
|
|
|
5,220
|
|
|
2,518
|
|
Provision
(benefit) for income taxes
|
|
|
5,836
|
|
|
218
|
|
|
(1,370
|
)
|
Income
from continuing operations
|
|
|
13,463
|
|
|
5,002
|
|
|
3,888
|
|
Loss
from discontinued operations, net of benefit for income
|
|
|
|
|
|
|
|
|
|
|
taxes
of $786, $268, and $1,955, respectively
|
|
|
(1,459
|
)
|
|
(497
|
)
|
|
(3,631
|
)
|
Net
income
|
|
$
|
12,004
|
|
$
|
4,505
|
|
$
|
257
|
|
Undeclared
and unpaid Preferred Stock dividends, as restated
|
|
|
(2,176
|
)
|
|
(2,176
|
)
|
|
(2,176
|
)
|
Net
income (loss) applicable to common stock, as restated
|
|
$
|
9,828
|
|
$
|
2,329
|
|
$
|
(1,919
|
)
|
|
|
|
|
|
|
|
|
|
|
|
Basic
and diluted income per share:
|
|
|
|
|
|
|
|
|
|
|
Basic
income from continuing operations, as restated
|
|
$
|
.44
|
|
$
|
.11
|
|
$
|
.07
|
|
Basic
net income (loss) per common share, as restated
|
|
$
|
.38
|
|
$
|
.09
|
|
$
|
(.08
|
)
|
Diluted
income from continuing operations, as restated
|
|
$
|
.43
|
|
$
|
.11
|
|
$
|
.07
|
|
Diluted
net income (loss) per common share, as restated
|
|
$
|
.37
|
|
$
|
.09
|
|
$
|
(.08
|
)
|
|
|
|
|
|
|
|
|
|
|
|
Basic
weighted average shares outstanding
|
|
|
25,680,000
|
|
|
25,442,000
|
|
|
25,276,000
|
|
Diluted
weighted average shares outstanding, as restated
|
|
|
26,255,000
|
|
|
25,816,000
|
|
|
25,329,000
|
|
The
accompanying notes are an integral part of these consolidated financial
statements.
ICO,
INC.
CONSOLIDATED
STATEMENT OF CASH FLOWS
|
|
Years
Ended September 30,
|
|
|
|
2006
|
|
2005
|
|
2004
|
|
Cash
flows from operating activities:
|
|
(Dollars
in thousands)
|
|
Net income
|
|
$
|
12,004
|
|
$
|
4,505
|
|
$
|
257
|
|
Loss
from discontinued operations
|
|
|
1,459
|
|
|
497
|
|
|
3,631
|
|
Depreciation
and amortization
|
|
|
7,386
|
|
|
7,772
|
|
|
7,996
|
|
Stock
option compensation expense
|
|
|
857
|
|
|
673
|
|
|
679
|
|
Impairment,
restructuring and other costs
|
|
|
─
|
|
|
─
|
|
|
463
|
|
Changes
in assets and liabilities providing/(requiring) cash:
|
|
|
|
|
|
|
|
|
|
|
Receivables
|
|
|
(9,021
|
)
|
|
(3,974
|
)
|
|
(9,526
|
)
|
Inventories
|
|
|
(6,121
|
)
|
|
(2,599
|
)
|
|
(7,125
|
)
|
Other assets
|
|
|
(1,874
|
)
|
|
(1,424
|
)
|
|
687
|
|
Income taxes payable
|
|
|
3,571
|
|
|
609
|
|
|
350
|
|
Deferred taxes
|
|
|
1,346
|
|
|
(932
|
)
|
|
(684
|
)
|
Accounts payable
|
|
|
3,612
|
|
|
(479
|
)
|
|
8,514
|
|
Other liabilities
|
|
|
279
|
|
|
201
|
|
|
(426
|
)
|
Net cash provided by operating activities by continuing
operations
|
|
|
13,498
|
|
|
4,849
|
|
|
4,816
|
|
Net
cash used for operating activities by
|
|
|
|
|
|
|
|
|
|
|
discontinued operations
|
|
|
(353
|
)
|
|
(822
|
)
|
|
(1,431
|
)
|
Net cash provided by operating activities
|
|
|
13,145
|
|
|
4,027
|
|
|
3,385
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
flows used for investing activities:
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures
|
|
|
(8,080
|
)
|
|
(5,039
|
)
|
|
(4,725
|
)
|
Proceeds from disposition of property, plant and equipment
|
|
|
13
|
|
|
953
|
|
|
450
|
|
Net
cash used for investing activities for continuing
operations
|
|
|
(8,067
|
)
|
|
(4,086
|
)
|
|
(4,275
|
)
|
|
|
|
|
|
|
|
|
|
|
|
Cash
flows provided by (used for) financing activities:
|
|
|
|
|
|
|
|
|
|
|
Common
stock transactions
|
|
|
422
|
|
|
214
|
|
|
149
|
|
Increase
in short-term borrowings under credit facilities, net
|
|
|
7,977
|
|
|
137
|
|
|
2,456
|
|
Proceeds
from long-term debt
|
|
|
11,930
|
|
|
13,826
|
|
|
1,550
|
|
Repayments
of long-term debt
|
|
|
(10,990
|
)
|
|
(12,437
|
)
|
|
(5,597
|
)
|
Debt
financing costs
|
|
|
(326
|
)
|
|
(267
|
)
|
|
─
|
|
Net cash provided by (used for) financing activities for
|
|
|
|
|
|
|
|
|
|
|
continuing operations
|
|
|
9,013
|
|
|
1,473
|
|
|
(1,442
|
)
|
|
|
|
|
|
|
|
|
|
|
|
Effect
of exchange rates on cash
|
|
|
102
|
|
|
(111
|
)
|
|
149
|
|
Net
increase (decrease) in cash and equivalents
|
|
|
14,193
|
|
|
1,303
|
|
|
(2,183
|
)
|
Cash
and cash equivalents at beginning of period
|
|
|
3,234
|
|
|
1,931
|
|
|
4,114
|
|
Cash
and cash equivalents at end of period
|
|
$
|
17,427
|
|
$
|
3,234
|
|
$
|
1,931
|
|
|
|
|
|
|
|
|
|
|
|
|
Supplemental
disclosures of cash flow information:
|
|
|
|
|
|
|
|
|
|
|
Cash paid during the period for:
|
|
|
|
|
|
|
|
|
|
|
Interest
|
|
$
|
(2,365
|
)
|
$
|
(3,166
|
)
|
$
|
(2,692
|
)
|
Income taxes
|
|
|
(2,390
|
)
|
|
(3,461
|
)
|
|
(1,976
|
)
|
The
accompanying notes are an integral part of these consolidated financial
statements.
ICO,
INC.
CONSOLIDATED
STATEMENT OF STOCKHOLDERS’
EQUITY
AND
ACCUMULATED OTHER COMPREHENSIVE INCOME (LOSS)
|
|
Preferred
Stock
|
|
Common
Stock
Shares
|
|
Common
Stock
Amount
|
|
Additional
Paid-In
Capital
|
|
Comprehensive
Income
(Loss)
|
|
Accumulated
Other
Comprehensive
Income
(Loss)
|
|
Accumulated
Deficit
|
|
Total
|
|
|
|
(In
thousands, except share data)
|
|
Balance
at September 30, 2003
|
|
$
|
13
|
|
|
25,146,550
|
|
$
|
43,555
|
|
$
|
102,811
|
|
|
|
|
$
|
(4,211
|
)
|
$
|
(74,839
|
)
|
$
|
67,329
|
|
Issuance
of shares in connection with employee benefit plans
|
|
|
-
|
|
|
110,921
|
|
|
103
|
|
|
-
|
|
|
|
|
|
-
|
|
|
-
|
|
|
103
|
|
Issuance
of stock options
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
679
|
|
|
|
|
|
-
|
|
|
-
|
|
|
679
|
|
Exercise
of employee stock options
|
|
|
-
|
|
|
81,295
|
|
|
149
|
|
|
(38
|
)
|
|
|
|
|
-
|
|
|
-
|
|
|
111
|
|
Translation
adjustment
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
$
|
2,558
|
|
|
2,558
|
|
|
-
|
|
|
2,558
|
|
Unrealized
net loss on foreign currency hedges
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
(96
|
)
|
|
(96
|
)
|
|
-
|
|
|
(96
|
)
|
Net
income
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
257
|
|
|
-
|
|
|
257
|
|
|
257
|
|
Comprehensive
income
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
$
|
2,719
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance
at September 30, 2004
|
|
|
13
|
|
|
25,338,766
|
|
|
43,807
|
|
|
103,452
|
|
|
|
|
|
(1,749
|
)
|
|
(74,582
|
)
|
|
70,941
|
|
Issuance
of shares in connection with employee benefit plans
|
|
|
-
|
|
|
83,603
|
|
|
244
|
|
|
|
|
|
|
|
|
-
|
|
|
-
|
|
|
244
|
|
Issuance
of stock options
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
673
|
|
|
|
|
|
-
|
|
|
-
|
|
|
673
|
|
Exercise
of employee stock options
|
|
|
-
|
|
|
122,628
|
|
|
214
|
|
|
9
|
|
|
|
|
|
-
|
|
|
-
|
|
|
223
|
|
Translation
adjustment
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
$
|
411
|
|
|
411
|
|
|
-
|
|
|
411
|
|
Unrealized
net gain on foreign currency hedges
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
93
|
|
|
93
|
|
|
-
|
|
|
93
|
|
Net
income
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
4,505
|
|
|
-
|
|
|
4,505
|
|
|
4,505
|
|
Comprehensive
income
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
$
|
5,009
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance
at September 30, 2005
|
|
|
13
|
|
|
25,544,997
|
|
|
44,265
|
|
|
104,134
|
|
|
|
|
|
(1,245
|
)
|
|
(70,077
|
)
|
|
77,090
|
|
Issuance
of shares in connection with employee benefit plans
|
|
|
-
|
|
|
86,512
|
|
|
253
|
|
|
-
|
|
|
|
|
|
-
|
|
|
-
|
|
|
253
|
|
Issuance
of stock options
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
857
|
|
|
|
|
|
-
|
|
|
-
|
|
|
857
|
|
Exercise
of employee stock options
|
|
|
-
|
|
|
160,659
|
|
|
569
|
|
|
(147
|
)
|
|
|
|
|
-
|
|
|
-
|
|
|
422
|
|
Translation
adjustment
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
$
|
1,013
|
|
|
1,013
|
|
|
-
|
|
|
1,013
|
|
Unrealized
net gain on foreign currency hedges
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
78
|
|
|
78
|
|
|
-
|
|
|
78
|
|
Net
income
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
12,004
|
|
|
-
|
|
|
12,004
|
|
|
12,004
|
|
Comprehensive
income
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
-
|
|
$
|
13,095
|
|
|
-
|
|
|
-
|
|
|
-
|
|
Balance
at September 30, 2006
|
|
$
|
13
|
|
|
25,792,168
|
|
$
|
45,087
|
|
$
|
104,844
|
|
|
|
|
$
|
(154
|
)
|
$
|
(58,073
|
)
|
$
|
91,717
|
|
The
accompanying notes are an integral part of these consolidated financial
statements.
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Note
1 - Summary of Significant Accounting
Policies
ICO,
Inc.
and its subsidiaries (“the Company”) manufacture specialty resins and
concentrates and provide specialized polymers processing services. The specialty
resins manufactured by the Company are typically produced into a powder form.
Concentrates produced by the Company generally are mixed by customers with
polymer filler resins to give plastic films desired characteristics and to
reduce customer’s raw material costs. Concentrates are polymers loaded with high
levels of chemical and organic additives that are melt-blended into base resins
to give plastic films and other finished products desired physical properties.
The Company also provides toll processing services including ambient grinding,
jet milling, compounding and ancillary services for polymer resins produced
in
pellet form as well as other material. These products and services are provided
through the Company’s 18 operating facilities located in 9 countries in North
America, Europe, Australasia and South America. The Company’s customers include
major chemical companies, polymer production affiliates of major oil exploration
and production companies, and manufacturers of plastic products.
The
Company was incorporated in 1978 under the laws of the state of Texas.
During
fiscal years 2003 and 2002, the Company completed the sale of its oilfield
services business (“Oilfield Services”). References
to the “Company” include ICO, Inc., its subsidiaries and predecessors unless the
context indicates otherwise.
Principles
of consolidation -
The
accompanying consolidated financial statements include the accounts of ICO,
Inc.
and its wholly-owned subsidiaries. All significant intercompany accounts and
transactions have been eliminated in consolidation.
Use
of Estimates - The
preparation of financial statements in conformity with generally accepted
accounting principles in the United States requires management to make estimates
and assumptions that affect the reported amounts of assets and liabilities
and
disclosure of contingent assets and liabilities, if any, at the date of the
financial statements and the reported amounts of revenues and expenses during
the reporting period. The more significant areas requiring use of estimates
relate to employee benefit liabilities, valuation allowances for deferred tax
assets, workers compensation, inventory reserves, allowance for doubtful
accounts related to accounts receivable and commitments and
contingencies.
Estimates
surrounding employee benefit liabilities are related to the Company maintaining
a partially self-insured medical plan in the United States (with stop loss
insurance coverage limiting the Company’s expense to $0.1 million per covered
person per year). Estimates are required in evaluating the Company’s medical
expense incurred, but not paid due to the timing difference between when an
employee receives medical care and the time the claim is processed and paid
by
the Company (typically a two to three month timing difference). The valuation
of
deferred tax assets is based upon estimates of future pretax income in
determining the ability to realize the deferred tax assets in each taxing
jurisdiction. Estimates for workers’ compensation liabilities are due to the
Company being partially self-insured in the United States (with the exception
of
fiscal year 2004) with stop loss insurance coverage limiting the Company’s
expense to $0.2 million per claim in fiscal year 2006, a decline from $0.3
million in fiscal year 2005. Estimates are made for ultimate costs associated
with open workers’ compensation claims as well as for claims not yet reported.
Inventory reserves are estimated based upon the Company’s review of its
inventory. This review requires the Company to estimate the fair market value
of
certain inventory that has become old or obsolete. Determining the amount of
the
allowance for doubtful accounts involves estimating the collectibility of
customer accounts receivable balances. Estimates surrounding commitments and
contingencies are related primarily to litigation claims for which the Company
evaluates the circumstances surrounding the claims to determine how much
expense, if any, the Company should record. Actual results could differ from
the
estimates discussed above. Management believes that its estimates are
reasonable.
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Revenue
and Related Cost Recognition -
The
Company’s accounting policy regarding revenue recognition is to recognize
revenue when all of the following criteria are met:
§ |
Persuasive
evidence of an arrangement exists: The Company has received an order
from
a customer.
|
§ |
Delivery
has occurred or services have been rendered: For product sales, revenue
recognition occurs when title and risk of ownership have passed to
the
customer. For service revenue, revenue recognition occurs upon the
completion of service.
|
§ |
Seller’s
price to the buyer is fixed or determinable: Sales prices are agreed
with
the customer before delivery has occurred or the services have been
rendered.
|
§ |
Collectibility
is reasonably assured: The Company has a customer credit policy to
ensure
collectibility is reasonably
assured.
|
Revenues
billed to customers related to shipping and handling are included in revenues
while the associated shipping and handling costs to the Company are included
in
cost of sales and services.
Cash
and cash equivalents
- The
Company considers all highly-liquid debt securities with a maturity of three
months or less when purchased to be cash equivalents. Those securities are
readily convertible to known amounts of cash and bear insignificant risk of
changes in value due to their short maturity period.
Trade
Receivables - Trade
receivables are recorded at the invoiced amount and typically do not bear
interest. The allowance for doubtful accounts is the Company’s best estimate of
the amount of probable credit losses in the Company’s existing accounts
receivable. The allowance for doubtful accounts is reviewed quarterly. Past
due
balances are reviewed individually for collectibility. Account balances are
charged off against the allowance when it is probable the receivable will not
be
recovered. The Company does not have any off -balance sheet credit exposure
related to customers.
Inventories
-
Inventories are stated at the lower of cost or market, cost being determined
by
the first-in, first-out method.
Property,
plant and equipment
- The
costs of property, plant and equipment, including renewals and improvements
which extend the life of existing properties, are capitalized and depreciated
using the straight-line method over the estimated useful lives of the various
classes of assets as follows:
Classification
|
|
Years
|
Machinery
and equipment
|
|
1-20
|
Buildings
|
|
15-25
|
Land
and site improvements
|
|
2-25
|
|
|
|
Leasehold
improvements are amortized on a straight-line basis over the lesser of the
economic life of the asset or the lease term. Expenditures for maintenance
and
repairs are expensed as incurred. The cost of property, plant and equipment
sold
or otherwise retired and the related accumulated depreciation are removed from
the accounts and any resultant gain or loss is included in other income
(expense).
Impairment
of Property, Plant and Equipment - Property,
plant and equipment are reviewed for impairment whenever an event or change
in
circumstances indicates the carrying amount of an asset or group of assets
may
not be recoverable. The impairment review includes comparison of undiscounted
future cash flows expected to be generated by the asset or group of assets
with
the associated assets’ carrying value. If the carrying value of the asset or
group of assets exceeds the expected future cash flows (undiscounted and without
interest charges), an impairment loss is recognized to the extent that the
carrying amount of the asset exceeds its fair value.
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Goodwill
-
The
Company does not amortize goodwill. However, the Company tests annually for
impairment (and in interim periods if certain events occur indicating that
the
carrying value of goodwill and/or indefinite-lived intangible assets may be
impaired) using the discounted cash flow method. The Company’s goodwill is
recorded in Bayshore Industrial, Inc. and ICO Courtenay-Australasia. The Company
completed its annual impairment testing on September 30, 2006 which resulted
in
no impairment loss being recognized.
Currency
Translation -
Amounts
in foreign currencies are translated into U.S. dollars. When local functional
currency is translated to U.S. dollars, the effects are recorded as a separate
component of Other Comprehensive Income (Loss). Exchange gains and losses
resulting from foreign currency transactions are recognized in earnings. Net
foreign currency transaction gains (losses) were not significant in fiscal
years
2006, 2005 and 2004.
The
fluctuations of the U.S Dollar against the Euro, Swedish Krona, British Pound,
New Zealand Dollar, Brazilian Real, Malaysian Ringgit and the Australian Dollar
have impacted the translation of revenues and expenses of the Company’s
international operations. The table below summarizes the impact of changing
exchange rates for the above currencies for fiscal years 2006 and
2005.
|
|
Years
Ended
|
|
|
September
30,
|
|
|
2006
|
|
2005
|
Revenues
|
|
$(3.8)
million
|
|
$8.4
million
|
Operating
income
|
|
(0.3)
million
|
|
0.2
million
|
Income
from continuing operations before income taxes
|
|
(0.2)
million
|
|
0.1
million
|
Net
income
|
|
(0.2)
million
|
|
0.1
million
|
Stock
Options -
Effective October 1, 2005, SFAS No. 123R, Share-Based
Payment,
became
effective for the Company. This standard requires, among other things, the
Company to expense share-based payment transactions using the grant-date fair
value based method. The Company prospectively adopted the fair value recognition
provisions of SFAS No. 123 on October 1, 2002, thus the adoption of the revised
standard did not have a material impact on the Company’s financial statements.
Outstanding awards under the Company’s plans vest over periods ranging from
immediate vesting to four years. The Company expenses the fair value of stock
option grants over the vesting period, where applicable. In stock option grants
with a graded vesting schedule, the Company recognizes the fair value of the
stock option grant over the requisite service period for the entire award and
ensures that the amount recognized at any date at least equals the portion
of
the grant-date value of the stock option award that has vested.
Environmental
-
Environmental expenditures that relate to current operations are expensed as
incurred. Expenditures that relate to an existing condition caused by past
operations and which do not contribute to generating current or future revenue,
are also expensed. Liabilities are recorded when environmental assessments
and/or remedial efforts are probable and the costs can be reasonably estimated.
Generally, the timing of these accruals coincides with the earlier of completion
of a feasibility study or the Company's commitment to a formal plan of action.
Also, see Note 16 - “Commitments and Contingencies.”
Income
taxes -
The
provision for income taxes includes federal, state, and foreign income taxes
currently payable and deferred based on currently enacted tax laws. Deferred
income taxes are provided for the tax consequences of differences between the
financial statement and tax basis of assets and liabilities. The Company reduces
deferred tax assets by a valuation allowance when, based on its estimates,
it is
more likely than not that a portion of those assets will not be realized in
a
future period.
The
Company does not provide for U.S. income taxes on foreign subsidiaries’
undistributed earnings intended to be permanently reinvested in foreign
operations. The Company has unremitted earnings from foreign subsidiaries of
approximately $7.9 million.
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Forward
Exchange Agreements - All
derivative financial instruments that qualify for hedge accounting, are
recognized in the financial statements and measured at fair value. Changes
in
the fair value of derivative financial instruments are recognized in
stockholders’ equity (as a component of comprehensive income (loss)). The
Company recognizes the amount of hedge ineffectiveness in the Consolidated
Statement of Operations. The hedge ineffectiveness was not a significant amount
for the fiscal years ended September 30, 2006, 2005 and 2004. Cash flows from
the derivative financial instruments which are classified as cash flow hedges
have been classified in the same category as the item being hedged in the
Consolidated Statement of Cash Flows.
The
Company’s primary market risk exposures include resin price risk, debt
obligations carrying variable interest rates and forward currency exchange
contracts intended to hedge accounts payable obligations denominated in
currencies other than a given operation’s functional currency. Forward currency
exchange contracts are used by the Company as a method to establish a fixed
functional currency cost for certain raw material purchases denominated in
non-functional currency (typically the U.S. dollar).
Sales
Taxes
- The
Company presents its revenues in the Statement of Operations net of any sales
taxes (excluded from revenues).
Reclassifications
- Certain
reclassifications have been made to the prior year amounts in order to conform
to the current year classifications including separately showing “Income taxes
payable” in the Consolidated Balance Sheet and separately showing “Increase in
short-term borrowings under credit facilities, net” in the Consolidated
Statement of Cash Flows.
Recently
Issued Accounting Pronouncements
In
May
2005, the Financial Accounting Standards Board (“FASB”) issued Statement of
Financial Accounting Standards (“SFAS”) No. 154, Accounting
Changes and Error Corrections - a replacement of APB Opinion No. 20 and FASB
Statement No. 3.
SFAS
No. 154 changes the requirements for the accounting for and reporting of a
change in accounting principle. Previously, most voluntary changes in accounting
principles required recognition via a cumulative effect adjustment within net
income of the period of the change. SFAS No. 154 requires retrospective
application to prior periods’ financial statements, unless it is impracticable
to determine either the period-specific effects or the cumulative effect of
a
change in accounting principle. SFAS 154 also requires that retrospective
application of a change in accounting principle be limited to the direct effects
of the change. Indirect effects of a change in accounting principle should
be
recognized in the period of the accounting change. SFAS 154 further requires
a
change in depreciation, amortization or depletion method for long-lived,
non-financial assets to be accounted for as a change in accounting estimate
effected by a change in accounting principle. SFAS No.154 is effective for
accounting changes made in fiscal years beginning after December 15, 2005;
however, the Statement does not change the transition provisions of any existing
accounting pronouncements. The Company will adopt this statement effective
October 1, 2006. The adoption of SFAS No. 154 is not expected to have a material
effect on the Company’s consolidated financial position, results of operations
or cash flows.
In
July
2006, the Financial Accounting Standards Board issued FASB Interpretation No.
48, Accounting
for Uncertainty in Income Taxes - An Interpretation of FASB Statement No.
109
(“FIN
48”), which clarifies the accounting and disclosure for uncertain tax positions,
as defined. FIN 48 seeks to reduce the diversity in practice associated with
certain aspects of the recognition and measurement related to accounting for
income taxes. FIN 48 requires the use of a two-step approach for recognizing
and
measuring tax benefits taken or expected to be taken in a tax return and
disclosures regarding uncertainties in income tax positions. The Company is
required to adopt FIN 48 effective October 1, 2007. The cumulative effect of
initially adopting FIN 48 will be recorded as an adjustment to opening retained
earnings in the year of adoption and will be presented separately. Only tax
positions that meet the more likely than not recognition threshold at the
effective date may be recognized on adoption of FIN 48. The Company is currently
evaluating the impact this new standard will have on its future results of
operations and financial position.
In
September 2006, the FASB issued SFAS No. 158,
Employer’s Accounting for Defined Benefit Pension and Other Postretirement
Plans—an amendment of SFAS Nos. 87, 88, 106, and 132(R) (“SFAS
No. 158”). SFAS No. 158 contains a number of amendments to current accounting
for defined benefit plans; however, the primary change is the requirement to
recognize in the balance sheet the overfunded or underfunded status of a defined
benefit plan measured as the difference between
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
the
fair
value of plan assets and the projected benefit obligation. Stockholders’ equity
will also be increased or decreased (through “other comprehensive income”) for
the overfunded or underfunded status. SFAS No. 158 does not change the
determination of pension plan liabilities or assets, or the income statement
recognition of periodic pension expense. The recognition and disclosure
provisions of SFAS No. 158 are effective for fiscal years ending after December
15, 2006. The Company will adopt these provisions of the standard as of
September 30, 2007. The Company has a defined benefit plan in its Holland and
France subsidiaries. At September 30, 2006, the projected benefit obligations
of
the Company’s plans exceeded plan assets by approximately $1.7 million. Had the
Company adopted the provisions of SFAS No. 158 as of September 30, 2006, Other
Current Liabilities would have been increased by approximately $0.8 million,
Deferred Income Taxes would have been reduced by approximately $0.2 million
and
Stockholders’ Equity would have been reduced by approximately $0.6
million.
In
September 2006, the FASB issued SFAS No. 157,
Fair
Value Measurements
(“SFAS
No. 157”). SFAS No. 157 defines fair value, establishes a framework for
measuring fair value in generally accepted accounting principles and expands
disclosures about fair value measurements. SFAS No. 157 does not require any
new
fair value measurements, rather, its application will be made pursuant to other
accounting pronouncements that require or permit fair value measurements. SFAS
No. 157 is effective for financial statements issued for fiscal years beginning
after November 15, 2007, and interim periods within those years. This standard
will be effective for the Company starting with our interim period ending
December 31, 2008. The provisions of SFAS No. 157 are to be applied
prospectively upon adoption, except for limited specified exceptions. The
Company does not expect the adoption of SFAS No. 157 to have a material impact
on our financial position or results of operations.
In
September 2006, the Securities and Exchange Commission (“SEC”) staff issued
Staff Accounting Bulletin No. 108,
Considering the Effects of Prior Year Misstatements when Quantifying
Misstatements in Current Year Financial Statements
(“SAB
No. 108”). SAB No. 108 was issued in order to eliminate the diversity of
practice surrounding how public companies quantify financial statement
misstatements. The SEC staff, in SAB No. 108, established an approach that
requires quantification of financial statement misstatements based on the
effects of the misstatements on each of a company’s financial statements and the
related financial statement disclosures. SAB No. 108 permits existing public
companies to initially apply its provisions either by (i) restating prior
financial statements as if SAB No. 108 had always been used or (ii) recording
the cumulative effect of initially applying SAB No. 108. The Company will
initially apply the provisions of SAB No. 108 in connection with the preparation
of its annual financial statements for the year ending September30, 2007. The
Company does not expect the initial application of SAB No. 108 to result in
a
restatement of prior financial statements or the recording by the Company of
a
cumulative adjustment.
Note
2 - Restatement of Previously Reported Earnings Per Share
During
fiscal 2006, an error was discovered in how the Company’s previously reported
earnings per share were calculated. The Company did not deduct undeclared and
unpaid Preferred Stock dividends, beginning with the quarter ended March 31,
2003, that accrue to the liquidation preference of the Company’s outstanding
Preferred Stock from net income (loss) in calculating earnings per share. The
restatement does not impact previously reported revenues, cash flow, net income
(loss) or balance sheet components. The Company has restated its earnings per
share for the years ended September 30, 2005 and 2004 and for each of the
quarters ended December 31, 2005 and 2004, March 31, 2006 and 2005, June 30,
2006 and 2005, and September 30, 2005.
The
following tables present selected Consolidated Statement of Operations data
for
the years ended September 30, 2005 and 2004. The Company previously reported
basic earnings per share erroneously by not deducting the unpaid and undeclared
Preferred Stock dividends of $544,000 per quarter and $2,176,000 per year from
net income (loss) in deriving basic earnings per share. In computing diluted
earnings per share, the Company erroneously did not deduct the unpaid and
undeclared Preferred Stock dividends from net income (loss), and incorrectly
assumed the conversion of the Preferred Stock by including the resultant common
equivalent shares in the diluted earnings per share
computation.
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Selected
Consolidated Statement of Operations data:
|
|
Years
Ended September 30,
|
|
|
|
2005
|
|
2004
|
|
|
|
As
Reported
|
|
As
Restated
|
|
As
Reported
|
|
As
Restated
|
|
|
|
(In
thousands, except share data)
|
|
Total
revenues
|
|
$
|
296,606
|
|
$
|
296,606
|
|
$
|
257,525
|
|
$
|
257,525
|
|
Operating
income
|
|
|
8,205
|
|
|
8,205
|
|
|
5,216
|
|
|
5,216
|
|
Income
from continuing operations
|
|
|
5,002
|
|
|
5,002
|
|
|
3,888
|
|
|
3,888
|
|
Loss
from discontinued operations
|
|
|
(497
|
)
|
|
(497
|
)
|
|
(3,631
|
)
|
|
(3,631
|
)
|
Net
income
|
|
$
|
4,505
|
|
$
|
4,505
|
|
$
|
257
|
|
$
|
257
|
|
Undeclared
and unpaid Preferred Stock dividends
|
|
|
-
|
|
|
(2,176
|
)
|
|
-
|
|
|
(2,176
|
)
|
Net
income (loss) applicable to common stock
|
|
$
|
4,505
|
|
$
|
2,329
|
|
$
|
257
|
|
$
|
(1,919
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
and diluted income (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
income from continuing operations
|
|
$
|
.20
|
|
$
|
.11
|
|
$
|
.15
|
|
$
|
.07
|
|
Basic
net income (loss) per common share
|
|
$
|
.18
|
|
$
|
.09
|
|
$
|
.01
|
|
$
|
(.08
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
income from continuing operations
|
|
$
|
.17
|
|
$
|
.11
|
|
$
|
.14
|
|
$
|
.07
|
|
Diluted
net income (loss) per common share
|
|
$
|
.15
|
|
$
|
.09
|
|
$
|
.01
|
|
$
|
(.08
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
weighted average shares outstanding
|
|
|
25,442,000
|
|
|
25,442,000
|
|
|
25,276,000
|
|
|
25,276,000
|
|
Diluted
weighted average shares outstanding
|
|
|
29,350,600
|
|
|
25,816,000
|
|
|
28,863,600
|
|
|
25,329,000
|
|
See
Note
21 “Selected Quarterly Financial Information (Unaudited)” for the effect of the
restatement upon quarterly unaudited data.
Note
3 - Concentration of Credit Risk
The
primary customers of the Company's polymers processing business segment are
large producers of polymers (which include major chemical companies and polymers
production affiliates of major oil production companies), and end users such
as
rotational molders. No single customer accounted for more than 10% of revenues
during fiscal years 2006, 2005 and 2004. The Company has long-term contract
arrangements with many polymers processing customers whereby it has agreed
to
process or manufacture certain polymers products for a single or multi-year
term
at an agreed-upon fee structure.
Financial
instruments, which potentially subject the Company to concentrations of credit
risk, consist primarily of trade receivables. The Company provides allowances
for potential credit losses when collection becomes doubtful. Accordingly,
management considers such credit risk to be limited.
Note
4 - Fair Value of Financial Instruments
The
Company’s financial instruments consist of cash and cash equivalents, trade
receivables, accounts payable, long-term debt and foreign currency derivative
contracts. The carrying amounts of cash and cash equivalents, trade receivables,
accounts payable and short term debt approximate fair value due to the highly
liquid nature of these short-term instruments. Based on borrowing rates
currently available to the Company for loans with similar terms, the carrying
value of long-term debt approximates fair value.
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
The
Company does enter into forward currency exchange contracts related to future
purchase obligations denominated in a non-functional currency. These forward
currency exchange contracts qualify as cash flow hedging instruments and are
highly effective. The following table includes the total foreign exchange
contracts outstanding on September 30, 2006 and September 30, 2005:
|
|
As
of
|
|
|
September
30,
2006
|
|
September
30,
2005
|
|
|
(Dollars
in Thousands)
|
Notional
value
|
|
$3,565
|
|
$6,383
|
Fair
market value
|
|
3,565
|
|
6,461
|
Maturity
dates
|
|
October
2006
through
December
2006
|
|
October
2005
through
February
2006
|
Note
5 - Goodwill
The
changes in the carrying amount of goodwill for the years ended September 30,
2006 and 2005 are as follows:
|
|
ICO
Courtenay-Australasia
|
|
Bayshore
Industrial
|
|
Total
|
|
|
|
|
|
|
|
|
|
Balance
at September 30, 2004
|
|
$
|
4,226
|
|
$
|
4,493
|
|
$
|
8,719
|
|
Foreign
currency impact
|
|
|
112
|
|
|
-
|
|
|
112
|
|
Balance
at September 30, 2005
|
|
|
4,338
|
|
|
4,493
|
|
|
8,831
|
|
Foreign
currency impact
|
|
|
(246
|
)
|
|
-
|
|
|
(246
|
)
|
Balance
at September 30, 2006
|
|
$
|
4,092
|
|
$
|
4,493
|
|
$
|
8,585
|
|
Note
6 - Impairment, Restructuring and Other Costs
During
fiscal year 2006, the Company incurred costs of $55,000 as a result of Hurricane
Rita (caused minor damage to the Company’s China, Texas location) and lease
cancellation costs of $63,000 associated with the former location of its
European technical center, which was relocated in fiscal 2005.
The
Company incurred costs in fiscal year 2005 as a result of Hurricane Rita
($110,000), the relocation of its European technical center ($0.2 million),
and
the 2004 closure of its Swedish manufacturing operation ($135,000).
During
fiscal year 2004, the Company recognized costs associated with the closure
of
the Company’s Swedish operation ($0.6 million) during fiscal year 2004,
severance
costs related to the termination of certain employees in North America and
Europe ($0.2 million) and costs associated with the closure of a rotational
mold
fabrication business in the UK ($55,000).
All
impairment, restructuring and other costs have been paid as of September 30,
2006.
Note
7 - Inventories
Inventories
at September 30 consisted of the following:
|
|
2006
|
|
2005
|
|
|
|
(Dollars
in thousands)
|
|
Raw
materials
|
|
$
|
21,722
|
|
$
|
20,276
|
|
Finished
goods
|
|
|
19,286
|
|
|
13,815
|
|
Supplies
|
|
|
953
|
|
|
915
|
|
Total
Inventory
|
|
$
|
41,961
|
|
$
|
35,006
|
|
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Note
8 - Property, Plant and Equipment
Property,
plant and equipment, at cost, consisted of the following at September
30:
|
|
Total
|
|
|
|
2006
|
|
2005
|
|
|
|
(Dollars
in thousands)
|
|
Machinery
and equipment
|
|
$
|
91,543
|
|
$
|
82,548
|
|
Buildings
|
|
|
24,623
|
|
|
23,738
|
|
Land
and site improvements
|
|
|
5,492
|
|
|
5,265
|
|
Construction
in progress
|
|
|
2,145
|
|
|
2,575
|
|
Other
|
|
|
719
|
|
|
634
|
|
|
|
|
124,522
|
|
|
114,760
|
|
Accumulated
depreciation
|
|
|
(73,638
|
)
|
|
(65,486
|
)
|
Property,
plant and equipment, net
|
|
$
|
50,884
|
|
$
|
49,274
|
|
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Note
9 - Long-term Debt
Long-term
debt at September 30, 2006 and 2005 consisted of the following. Obligations
denominated in a foreign currency have been translated using year-end exchange
rates.
|
|
September
30, 2006
|
|
September
30, 2005
|
|
|
|
(Dollars
in Thousands)
|
|
Term
loan of the Company’s Italian subsidiary, collateralized by a mortgage
over the subsidiary’s real estate. Principal and interest paid quarterly
with a fixed interest rate of 5.2% through June 2016.
|
|
$
|
6,222
|
|
$
|
-
|
|
Term
loans of two of the Company’s U.S. subsidiaries, collateralized by a
mortgage over the subsidiaries’ real estate. Principal and interest paid
monthly with a fixed interest rate of 6.0% through April
2020.
|
|
|
4,146
|
|
|
4,338
|
|
Term
loans of one of the Company’s U.S. subsidiaries, collateralized by a
mortgage over the subsidiary’s real estate. Principal and interest paid
monthly with a fixed interest rate of 6.0% through May
2021.
|
|
|
3,274
|
|
|
-
|
|
Term
loan of the Company’s U.K. subsidiary, collateralized by property, plant
and equipment of the subsidiary. Interest paid monthly with a fixed
interest rate (due to an interest rate swap with same terms as the
debt)
of 7.2% through March 2015. Principal repayments made
monthly.
|
|
|
2,068
|
|
|
2,185
|
|
Term
loan of the Company’s French subsidiary. Principal and interest paid
quarterly with a variable interest rate through September 2010. Interest
rate as of September 30, 2006 was 3.8%.
|
|
|
1,903
|
|
|
-
|
|
Term
loan of the Company’s Dutch subsidiary, collateralized by property, plant
and equipment of the subsidiary. Principal and interest paid quarterly
with a fixed interest rate of 5.4% through October 2014.
|
|
|
1,681
|
|
|
1,688
|
|
Term
loan of the Company’s Australian subsidiary, collateralized by a mortgage
over the subsidiary’s assets. Interest rates as of September 30, 2006 and
September 30, 2005 were 8.2%. Interest rate is adjusted quarterly
and
limited to a minimum rate of 7.7% and a maximum rate of 9.0% through
April
2007. Interest and principal payments are made quarterly.
|
|
|
1,574
|
|
|
2,377
|
|
Term
loan of the Company’s U.K. subsidiary, collateralized by property, plant
and equipment of the subsidiary. Principal and interest paid monthly
with
a fixed interest rate of 6.7% through March 2010.
|
|
|
1,241
|
|
|
1,460
|
|
Term
loan of the Company’s Dutch subsidiary, collateralized by property, plant
and equipment of the subsidiary. Principal and interest paid monthly
with
a fixed interest rate of 5.0% through January 2010.
|
|
|
880
|
|
|
1,062
|
|
Term
loan of one of the Company’s U.S. subsidiaries, collateralized by certain
machinery and equipment of the subsidiary. Principal and interest
paid
monthly with a variable interest rate through June 2012. Interest
rates as
of September 30, 2006 and September 30, 2005 were 7.3% and 5.9%,
respectively.
|
|
|
821
|
|
|
964
|
|
Term
loans of the Company’s Italian subsidiary collateralized by certain
property, plant and equipment of the subsidiary. Interest rate as
of
September 30, 2005 was 5.9%.
|
|
|
-
|
|
|
4,155
|
|
10
3/8% Series B Senior Notes
|
|
|
-
|
|
|
3,000
|
|
Various
others loans and capital leases collateralized by mortgages on certain
land and buildings and other assets of the Company. As of September
30,
2006, interest rates range between 3.0% and 10.25% with maturity
dates
between October 2006 and February 2027. The interest and principal
payments are made monthly, quarterly or semi-annually.
|
|
|
2,445
|
|
|
3,421
|
|
Total
|
|
|
26,255
|
|
|
24,650
|
|
Less
current maturities of long-term debt
|
|
|
4,696
|
|
|
5,657
|
|
Long-term
debt less current maturities
|
|
$
|
21,559
|
|
$
|
18,993
|
|
During
fiscal year 2006, the Company closed on numerous refinancings in order to
increase the Company’s liquidity and lower the Company’s cost of debt. In total,
the Company obtained new term loans of $11.9 million within the Company’s U.S.
and European subsidiaries. The Company repaid $11.0 million of long-term debt,
including the redemption of the remaining $3.0 million of the Company’s 10 3/8%
Series B Senior Notes at par value.
As
of
September 30, 2006, the Company’s Australian subsidiary was in violation of a
financial debt covenant related to $1.6 million of term debt and $3.4 million
of
short-term borrowings under credit facilities. The Company has received a letter
of waiver from National Australia Bank Limited in relation to the violation
of
this debt covenant and an extension on the maturity of the facility to April
2007. These debt amounts are classified as current liabilities in the Company’s
Consolidated Balance Sheet.
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
The
Company’s total carrying amount of assets pledged as collateral on its long term
loans and credit arrangements is approximately $134.2 million, comprised mainly
of certain property, plant and equipment, accounts receivable and
inventory.
The
Company’s foreign debt obligations contain various financial covenants and
restrictions. Approximately 36% of the Company’s net assets are restricted from
being distributed to the parent Company without approval from certain foreign
lenders.
Aggregate
maturities of the Company’s debt including capital lease obligations are as
follows:
Years
Ended
|
|
|
September
30,
|
|
Amounts
|
|
|
|
|
(Dollars
in thousands)
|
|
2007
|
|
|
|
$4,696
|
|
|
2008
|
|
|
|
3,152
|
|
|
2009
|
|
|
|
3,442
|
|
|
2010
|
|
|
|
2,336
|
|
|
2011
|
|
|
|
1,442
|
|
|
Thereafter
|
|
|
|
11,187
|
|
Note
10 - Credit Arrangements
The
Company maintains several lines of credit. Total credit availability net of
outstanding borrowings, letters of credit and applicable foreign currency
contracts totaled $41.1 million and $34.5 million at September 30, 2006 and
September 30, 2005, respectively. The facilities are collateralized by certain
assets of the Company. Borrowings under these agreements totaled $18.0 million
and $10.0 million at September 30, 2006 and September 30, 2005,
respectively.
There
was
$0.8 million and $1.0 million of outstanding borrowings under the Company’s
domestic credit facility with Wachovia Bank as of September 30, 2006 and
September 30, 2005, respectively. The amount of available borrowings under
the
Company’s domestic credit facility with Wachovia Bank, National Association
(“Wachovia Bank”) was $20.8 million and $19.7 million based on the credit
facility limits, current levels of accounts receivables, inventory, outstanding
letters of credit and borrowings as of September 30, 2006 and September 30,
2005, respectively.
The
Company has various foreign credit facilities in eight foreign countries. The
available credit under these facilities varies based on the levels of accounts
receivable within the foreign subsidiary, or is a fixed amount. The foreign
credit facilities are collateralized by assets owned by the foreign subsidiaries
and also carry various financial covenants. There were $17.2 million and $9.0
million of outstanding borrowings under these foreign credit facilities as
of
September 30, 2006 and September 30, 2005, respectively. The aggregate amount
of
available borrowings under the foreign credit facilities was $20.3 million
(of
which $1.0 million relates to the Company’s Australian subsidiary, which
obtained a waiver from National Australia Bank Limited regarding a violation
of
a financial covenant contained in the governing loan agreement) and $14.8
million based on the credit facility limits, current levels of accounts
receivables, outstanding letters of credit and borrowings as of September 30,
2006 and September 30, 2005, respectively.
The
weighted average interest rate charged on short-term borrowings under the
Company’s various credit facilities at September 30, 2006 and 2005 was 6.0% and
6.7%, respectively.
On
October 27, 2006, the Company entered into a five-year Credit Agreement (the
“Credit Agreement”) with KeyBank National Association and Wells Fargo Bank
National Association (collectively referred to herein as “KeyBank”),
establishing a $45.0 million domestic credit facility (the “Credit Facility”)
and terminated its existing $25.0 million senior credit facility with Wachovia
Bank, National Association (“Wachovia Bank”). The borrowing capacity available
to the Company under the KeyBank Credit Facility consists of a five-year $15.0
million term loan and a five-year $30.0 million revolving credit facility.
The
KeyBank Credit Facility was utilized to replace commitments and outstanding
borrowings under the Company’s $25.0 million credit facility with Wachovia Bank.
Proceeds of the KeyBank Credit Facility are being or may be used for working
capital and for general corporate purposes, and have been used to fund
repurchases of the Company’s Preferred Stock. The $45.0 million KeyBank Credit
Facility contains a variable interest rate equal to either (at the Company’s
option depending on borrowing levels) zero percent (0%) or one quarter percent
(¼%) per annum in excess of the prime rate or one and one quarter percent (1¼%),
one and one half percent (1½%) or two percent (2%) per annum in excess of the
adjusted Eurodollar rate, and is based upon the Company’s leverage ratio, as
defined in the Credit Agreement. The borrowing capacity varies based upon the
levels of domestic cash,
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
receivables
and inventory. Under the new KeyBank Credit Facility, the amount of available
borrowings based on the Credit Facility limits, outstanding letters of credit
and borrowings as of November 30, 2006 was approximately $25.6 million,
including the $15.0 million term loan the Company has not drawn down as of
November 30, 2006.
The
Credit Agreement establishing the new KeyBank Credit Facility contains financial
covenants including minimum tangible net worth, leverage ratio, fixed charge
coverage ratio, and a required level of profitability. In addition, the Credit
Agreement contains a number of limitations on the ability of the Company and
its
restricted U.S. subsidiaries to (i) incur additional indebtedness, (ii) pay
dividends or redeem any Common Stock, (iii) incur liens or other encumbrances
on
their assets, (iv) enter into transactions with affiliates, (v) merge with
or
into any other entity or (vi) sell any of their assets.
In
addition, any “change of control” of the Company or its restricted U.S.
subsidiaries will constitute a default under the Credit Agreement. “Change of
Control,” as defined in the Credit Agreement, is summarized as follows: (i) the
acquisition of, or, if earlier, the shareholder or director approval of the
acquisition of, ownership or voting control, directly or indirectly,
beneficially or of record, by any person, entity, or group (within the meaning
of Rule 13d-3 of the SEC under the 1934 Act, as then in effect), of shares
representing more than 50% of the aggregate ordinary voting power represented
by
the issued and outstanding Common Stock of the Company; (ii) the occupation
of a
majority of the seats (other than vacant seats) on the board of directors of
the
Company by individuals who were neither (A) nominated by the Company’s board of
directors nor (B) appointed by directors so nominated; (iii) the occurrence
of a
change in control, or other similar provision, under or with respect to any
“Material Indebtedness Agreement” (as defined in the Credit Agreement); or (iv)
the failure of the Company to own directly or indirectly, all of the outstanding
equity interests of the Company’s Bayshore Industrial L.P. and ICO Polymers
North America, Inc. subsidiaries.
Note
11 - Earnings (Loss) Per Share (“EPS”)
The
Company presents both basic and diluted EPS amounts. Basic EPS is computed
by
dividing income available to common shareholders by the weighted-average number
of common shares outstanding for the period. Diluted EPS assumes the conversion
of all dilutive securities.
Basic
and
diluted earnings per share for the fiscal years ended September 30, 2006, 2005
and 2004 are presented below:
|
|
Years
Ended September 30,
|
|
|
|
2006
|
|
2005
(restated)
|
|
2004
(restated)
|
|
Basic
income per share:
|
|
|
|
|
|
|
|
Income
from continuing operations, as restated
|
|
$
|
.44
|
|
$
|
.11
|
|
$
|
.07
|
|
Loss
from discontinued operations
|
|
|
(.06
|
)
|
|
(.02
|
)
|
|
(.14
|
)
|
Basic
net income (loss) per common share, as restated
|
|
$
|
.38
|
|
$
|
.09
|
|
$
|
(.08
|
)
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
income per share:
|
|
|
|
|
|
|
|
|
|
|
Income
from continuing operations, as restated
|
|
$
|
.43
|
|
$
|
.11
|
|
$
|
.07
|
|
Loss
from discontinued operations, as restated
|
|
|
(.06
|
)
|
|
(.02
|
)
|
|
(.14
|
)
|
Diluted
net income (loss) per common share, as restated
|
|
$
|
.37
|
|
$
|
.09
|
|
$
|
(.08
|
)
|
See
Note
2 “Restatement of Previously Reported Earnings per Share” for discussion of the
restatement of previously reported earnings per share for fiscal years 2005
and
2004.
The
difference between basic and diluted weighted-average common shares results
from
the assumed exercise of outstanding stock options calculated using the treasury
stock method. The following presents the number of incremental weighted-average
shares used in computing diluted per share amounts:
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
|
|
Years
Ended September 30,
|
Weighted-average
shares outstanding:
|
|
2006
|
|
2005
(restated)
|
|
2004
(restated)
|
|
|
|
|
|
|
|
Basic
|
|
25,680,000
|
|
25,442,000
|
|
25,276,000
|
Incremental
shares from stock options
|
|
575,000
|
|
374,000
|
|
53,000
|
Diluted,
as restated
|
|
26,255,000
|
|
25,816,000
|
|
25,329,000
|
The
total
amount of anti-dilutive securities for the years ended September 30, 2006,
2005,
and 2004 were 5,080,600, 4,714,600 and 5,362,600 shares,
respectively.
The
following presents the computation of adjusted net income (loss) used in
computing earnings per share:
|
|
Years
Ended September 30,
|
|
|
2006
|
|
2005
(restated)
|
|
2004
(restated)
|
|
|
|
|
|
|
|
Net
income
|
|
$12,004
|
|
$4,505
|
|
$257
|
Less
undeclared and unpaid preferred stock dividends, as
restated
|
|
(2,176)
|
|
(2,176)
|
|
(2,176)
|
Net
income (loss) applicable to common stock, as restated
|
|
$9,828
|
|
$2,329
|
|
$(1,919)
|
Note
- 12 Stockholders’
Equity
During
November 1993, the Company completed its initial offering of the $6.75
Convertible Exchangeable Preferred Stock (the “Preferred Stock”). The shares of
Preferred Stock are evidenced by Depositary Shares, each representing 1/4 of
a
share of Preferred Stock. A total of 1,290,000 Depositary Shares were sold
at a
price of $25 per share. Each share of Preferred Stock is convertible into 10.96
shares of the Company’s Common Stock (equivalent to 2.74 shares of Common Stock
per Depositary Share) at a conversion price of $9.125 per common share subject
to adjustment upon the occurrence of certain events. The Board of Directors
approved the recording of the Preferred Stock offering by allocating $.01 per
Depositary Share to Preferred Stock and the remainder to Additional Paid-In
Capital. Preferred Stock dividends of $1.6875 per Depositary Share were paid
quarterly through December 31, 2002. Quarterly dividends (in an aggregate amount
of $544,000 per quarter prior to the reduction in outstanding shares of the
Preferred Stock following the recent repurchases described herein) have not
been
paid or declared on the Preferred Stock since January 1, 2003, and dividends
in
arrears through September 30, 2006 aggregated $8.2 million, or $6.33 per
Depositary Share. Dividends on Preferred Stock are cumulative and missed
dividends accrue to the liquidation preference of the Preferred Stock.
During
the fourth quarter of fiscal 2004, the holders of the Preferred Stock elected
two additional directors to the Company’s Board of Directors because the Company
had not declared a dividend on the Preferred Stock for six consecutive quarters.
Any
undeclared or unpaid Preferred Stock dividends will need to be declared and
paid
before the Company can pay a dividend on the Company’s Common
Stock.
No
cash
dividends were paid during each fiscal year ended September 30, 2006, 2005
and
2004, respectively, on the Company’s Preferred Stock. Cumulative liquidating
dividends on the Company’s Preferred Stock paid out of Additional Paid-in
Capital through September 30, 2006 totaled $7.7 million. Cumulative dividends
on
the Company’s Preferred Stock paid out of accumulated deficit totaled $12.1
million through September 30, 2006.
There
were no dividends paid on the Company’s Common Stock during fiscal years ended
September 30, 2006, 2005 and 2004. Cumulative liquidating dividends on the
Company’s Common Stock paid out of Additional Paid-in Capital through September
30, 2006 totaled $5.7 million. Cumulative dividends on the Company’s Common
Stock paid out of accumulated deficit totaled $7.8 million through September
30,
2006.
On
October 3, 2006, the holders of approximately 80.9% of the voting power of
the
Preferred Stock proposed and approved amendments to the Company’s Statement of
Designations for its Preferred Stock, which became effective November 13, 2006.
The
amendments authorize the Company to repurchase shares of Preferred Stock while
dividends on shares of Preferred Stock are in arrears. The amendments also
terminate
the
right
of
holders of Preferred Stock to elect up to two directors while dividends payable
to holders of Preferred Stock are in arrears, when there are fewer than 80,000
shares of Preferred Stock outstanding (or 320,000 Depositary Shares). Through
December 11, 2006, the Company repurchased 273,538 shares of Preferred
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Stock
(represented by 1,094,153
Depositary Shares), or 84.8% of the authorized and outstanding Preferred Stock
for $26.00 per Depositary Share, for total consideration of $28.4 million.
The
dividends that were in arrears on these 1,094,153 Depositary Shares were
extinguished by the repurchase. Therefore, dividends in arrears as of December
11, 2006 aggregate only $1.2 million rather than the $8.2 million in arrears
as
of September 30, 2006.
This
repurchase also leaves fewer than 80,000 shares of Preferred Stock (represented
by fewer than 320,000 Depositary Shares) outstanding, and thus, terminated
the
right of the holders of the Preferred Stock to elect special directors. Except
as described in the preceding sentences, the referenced amendments to the
Statement of Designations for the Preferred Stock do not affect the rights
of
the holders of Preferred Stock or the Common Stock. The number of authorized
shares of Preferred Stock and Common Stock are not affected by the foregoing;
however, the Company plans to retire the Preferred Stock that has been
repurchased and that may be repurchased in future transactions.
Note
13 - Stock Option Plans
The
Company has five active stock option plans, one for non-employee directors
and
four for employees, as described below.
The
Company’s Stock Option Plan for Non-Employee Directors
- The
purpose of the Third Amended and Restated 1993 Stock Option Plan for
Non-Employee Directors (the “Director Plan”) is to provide an additional
incentive to attract and retain qualified and competent directors through the
encouragement of stock ownership in the Company by such persons. Under the
Director Plan each non-employee director of the Company is automatically granted
(i) options (“Options”) to purchase 5,000 shares of the Company’s Common Stock
(“Shares”) on the date when he or she becomes a director, and (ii) Options to
purchase an additional 5,000 Shares on the first business day after the date
of
each Annual Meeting of Shareholders of the Company (such Options automatically
granted as described in the preceding sentence being referred to herein as
“Annual Director Options”). At the Company’s 2006 Annual Meeting of
Shareholders, the Company’s Shareholders approved an amendment to the Director
Plan, effective as of November 18, 2005, allowing for discretionary Option
grants to non-employee directors (“Discretionary Director Options”). All Options
granted under the Director Plan are issued at an exercise price per share equal
to 100% of the “fair market value” of the Company’s Common Stock on the date of
grant, defined as the closing sales price of the Shares on NASDAQ on the
business day immediately preceding the day of grant. Furthermore, no Options
granted under the Director Plan are Incentive Stock Options as defined in
Section 422(b) of the Internal Revenue Code. The Annual Director Options vest
six months and one day after the date of grant, and the unexercised portion
of
any Annual Director Options automatically terminates on the earliest of (i)
thirty days after the optionee ceases to be a director for any reason other
than
as a result of death of the optionee; (ii) one year after the date an optionee
ceases to be a director by reason of death of the optionee, or six months after
the optionee’s death if that occurs during the thirty day period described in
(i); or (iii) on the tenth anniversary of the date of grant of the option.
Discretionary Director Options permitted under the Director Plan may have
alternative vesting schedules and termination schedules, and are not limited
in
terms of the number of Options that may be granted to a particular non-employee
director in a given time frame. The maximum number of Shares that may be issued
pursuant to Options granted under the Director Plan is 410,000. In the event
that a former non-employee director’s Options terminate because the director
failed to exercise them within the required time frame, that former non-employee
director’s Options will become available for re-grant under the Director Plan.
New shares of Common Stock are issued upon exercise of Stock Options. As of
September 30, 2006, Options to purchase 150,000 Shares, with a weighted average
exercise price of $2.65 per share, were exercisable. Options to purchase 200,000
shares with a weighted average price of $2.71 per share were outstanding under
the terms of the Director Plan. No new Options may be granted under the Director
Plan after January 8, 2009.
The
Company’s Employee Stock Option Plans
- The
common purpose of the Company’s four active employee stock option plans
(collectively “Employee Plans”), with inception dates in 1994, 1995, 1996, and
1998 respectively, is to promote the interests of the Company and its
shareholders by providing a means for employees of the Company and its
subsidiaries to acquire a proprietary interest in the Company, thereby
strengthening the Company’s ability to attract capable management personnel and
provide inducement for such employees to remain employed by the Company and
its
subsidiaries and to perform at their maximum levels. The price at which each
Share may be purchased pursuant to an Incentive Stock Option (as defined in
Section 422(b) of the Internal Revenue Code) granted under the 1994, 1995 and
1996 Employee Plans, and pursuant to any Option granted under the 1998 Employee
Plan, cannot be less than the fair market value of the Company’s Common Stock on
the date of grant, defined as the closing sales price of the Shares on NASDAQ
on
the date of grant. Options issued under any of the Employee Plans may vest
immediately, or may vest over a specified employment period after the date
of
grant, and may have a term of up to 10 years after the grant date during which
they can be exercised, at the discretion of the Compensation Committee of the
Board of Directors, which has been designated to administer the Employee Plans.
New shares of Common Stock are issued upon exercise of Stock
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Options.
Options granted under the Employee Plans may be Incentive Stock Options or
nonqualified stock options (meaning any Option granted under the Plan which
is
not an Incentive Stock Option). In the event that the Company merges into,
consolidates with, or sells or transfers substantially all of its assets to
another corporation and provision is not made pursuant to the terms of such
transaction for the assumption by the surviving, resulting, or acquiring
corporation of outstanding options under the Employee Plans, or for the
substitution of new Options therefore, according to the 1995, 1996 and 1998
Employee Plans as written as of November 15, 2005 and Options granted as of
that
date, all outstanding Options subject to a vesting schedule shall become fully
(100%) vested prior to the effective date of such transaction. Most Options
granted under the Employee Plans after November 15, 2005 provide for vesting
as
described in the preceding sentence; however, on November 16, 2005, the 1998
Employee Plan was amended to provide that, if specified in the Option Agreement
pursuant to which Options are granted to an employee, it may be agreed that
unvested Options do not automatically vest in the circumstances described in
the
previous sentence. As
of
September 30, 2006, options to purchase 1,135,000 Shares, with a weighted
average exercise price of $2.24 per Share, were exercisable and options to
purchase 1,921,000 Shares, with a weighted average exercise price of $2.71
per
Share, were outstanding under the terms of the Plans. No new options may be
granted under the 1994, 1995 or 1996 Plans. No new options may be granted under
the 1998 Plan after January 12, 2008.
There
were 266,000, 793,000 and 643,000 Shares available for grant (representing
the
sum of Options available for grant under the Director Plan and the four Employee
Plans) at September 30, 2006, 2005, and 2004, respectively.
During
the first quarter of fiscal year 2006, SFAS No. 123R, Share-Based
Payment,
became
effective for the Company. This standard requires, among other things, a
Company to expense share-based payment transactions using the grant-date fair
value based method. The Company prospectively adopted the fair value recognition
provisions of SFAS No. 123 on October 1, 2002, thus the adoption of the revised
standard did not have a material impact on the Company’s financial statements.
Total stock option compensation expense included in selling, general and
administrative expense in the Consolidated Statement of Operations was $0.9
million, $0.7 million and $0.7 million for the fiscal years ended September
30,
2006, 2005 and 2004, respectively. The total income tax benefit (provision)
recognized related to stock option activity in the consolidated statement of
operations was $0.2 million, $(0.1) million and $0.2 million for the fiscal
years ended September 30, 2006, 2005 and 2004, respectively.
All
Options granted during the fiscal year were granted at an exercise price equal
to the fair market value of the Shares on the Date of Grant (as defined in
the
applicable Option plan). The Company uses the Black-Scholes pricing model to
calculate the grant - date fair value of its Options for accounting purposes.
The following table presents the assumptions used in valuing Options granted
during fiscal years 2006, 2005 and 2004.
|
Fiscal
Year Ended
September
30,
|
|
2006
|
|
2005
|
|
2004
|
Weighted
average fair value
|
$1.84
|
|
$1.66
|
|
$1.45
|
|
|
|
|
|
|
Assumptions
used:
|
|
|
|
|
|
Expected
life of stock options
|
5.2
years
|
|
5.4
years
|
|
5.0
years
|
Expected
dividend yield over life of stock options
|
0%
|
|
0%
|
|
0%
|
Expected
stock price volatility
|
57%
|
|
69%
|
|
78%
|
Risk-free
interest rate
|
4.37%
|
|
3.67%
|
|
3.29%
|
The
following is a summary of stock option activity for the year ended September
30,
2006:
|
|
|
Weighted
|
|
Weighted
|
|
|
|
Option
|
|
Average
|
|
Average
|
|
Aggregate
|
|
Shares
|
|
Exercise
|
|
Remaining
|
|
Intrinsic
|
|
(000's)
|
|
Price
|
|
Contractual
Term
|
|
Value
|
Outstanding
at beginning of year
|
1,554
|
|
$2.38
|
|
|
|
|
Granted
|
945
|
|
3.41
|
|
|
|
|
Exercised
|
(161)
|
|
2.62
|
|
|
|
|
Forfeited/cancelled
|
(217)
|
|
3.43
|
|
|
|
|
Outstanding
at end of year
|
2,121
|
|
$2.71
|
|
6
years
|
|
$8.3
million
|
Options
exercisable at year end
|
1,285
|
|
$2.29
|
|
6
years
|
|
$5.6
million
|
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
The
total
intrinsic value of Options exercised during the fiscal years ended September
30,
2006, 2005 and 2004 was $0.4 million, $0.1 million and $0.1 million,
respectively, and the total cash received was $0.4 million, $0.2 million and
$0.1 million, respectively.
During
fiscal year 2006, the Company granted Options to purchase 212,260 shares of
the
Company’s Common Stock (“Shares”) to the Company’s Presidents of ICO Polymers
North America, ICO Europe, ICO Courtenay-Australasia and Bayshore Industrial.
These Options vest over a four-year period, with exercise prices ranging from
$2.40 to $5.40 per Share. In the first quarter of fiscal year 2006, the Company
granted Options to purchase 360,000 Shares to A. John Knapp, Jr., the Company’s
President
and Chief Executive Officer. The Options granted to Mr. Knapp vest over fiscal
years 2006 and 2007, and 180,000 of the referenced Options contain certain
performance conditions that must be met in order for the Options to vest.
Furthermore, in the first quarter of fiscal year 2006 the Company granted
Options to purchase 60,000 Shares to the Chairman of the Company’s Board of
Directors, Gregory T. Barmore. Options granted to Mr. Barmore will vest over
fiscal years 2006 and 2007 and 30,000 of those Options contain certain
performance conditions that must be met in order for the Options to
vest.
As
of
September 30, 2006, there were 210,000 Options outstanding that contained
performance conditions, all of which were nonvested. These options vest based
on
the financial performance of the Company in fiscal year 2006 and fiscal year
2007. The performance conditions related to fiscal year 2006 were achieved,
and
on December 15, 2006, 105,000 of the 210,000 performance-based Options will
vest. The weighted average exercise price of the performance-based Options
is
$2.40, and the weighted average remaining contractual term of the referenced
Options is 6 years as of September 30, 2006. The weighted average grant date
fair value of the referenced performance-based Options was $1.34. Aggregate
intrinsic value of the outstanding Options with performance conditions as of
September 30, 2006 is $0.9 million.
On
September 2, 2005, W. Robert Parkey, Jr. resigned from his position as the
President and Chief Executive Officer of the Company and from the Board of
Directors, effective as of September 30, 2005. In connection with his
resignation, Mr. Parkey entered into an Employment, Consulting and Separation
Agreement and Release (“Separation Agreement”). As part of the Separation
Agreement, the Company accelerated vesting on certain outstanding stock options
and Mr. Parkey forfeited certain outstanding stock options. In addition, the
Company modified the expiration date of certain outstanding stock options.
As a
result of these modifications, the Company recognized a reduction in stock
option compensation expense of $0.1 million in September 2005. In connection
with the resignation, the Company recognized $0.2 million of severance expense
in fiscal 2005.
A
summary
of the status of the Company’s nonvested Options as of September 30, 2006 and
changes during the twelve months ended September 30, 2006, is presented
below:
Nonvested
Stock Options
|
|
Shares
(000’s)
|
|
Weighted-Average
Grant-Date
Fair
Value
|
|
Weighted-Average
Exercise Price
|
Nonvested
at October 1, 2005
|
|
330
|
|
$1.44
|
|
$2.24
|
Granted
|
|
829
|
|
1.90
|
|
3.55
|
Vested
|
|
(313
|
) |
1.42
|
|
2.49
|
Forfeited
|
|
(10
|
) |
1.79
|
|
2.68
|
Nonvested
at September 30, 2006
|
|
836
|
|
$1.87
|
|
$3.45
|
As
of
September 30, 2006, the total stock option compensation expense not yet
recognized in the Consolidated Statement of Operations related to the 836,000
of
nonvested stock options was $0.9 million which will be recognized over a
weighted-average period of approximately 2.3 years.
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Note
14 - Income Taxes
The
amounts of income (loss) before income taxes attributable to domestic and
foreign continuing operations are as follows:
|
|
Years
Ended September 30,
|
|
|
|
2006
|
|
2005
|
|
2004
|
|
|
|
(Dollars
in Thousands)
|
|
Domestic
|
|
$
|
12,269
|
|
$
|
742
|
|
$
|
(9,801
|
)
|
Foreign
|
|
|
7,030
|
|
|
4,478
|
|
|
12,319
|
|
|
|
$
|
19,299
|
|
$
|
5,220
|
|
$
|
2,518
|
|
The
expense (benefit) for income taxes consists of the following:
|
|
Years
Ended September 30,
|
|
|
|
2006
|
|
2005
|
|
2004
|
|
|
|
(Dollars
in Thousands)
|
|
Current:
|
|
|
|
|
|
|
|
Federal
|
|
$
|
3,941
|
|
$
|
511
|
|
$
|
(2,870
|
)
|
State
|
|
|
31
|
|
|
-
|
|
|
197
|
|
Foreign
|
|
|
1,942
|
|
|
1,766
|
|
|
2,019
|
|
|
|
|
5,914
|
|
|
2,277
|
|
|
(654
|
)
|
Deferred:
|
|
|
|
|
|
|
|
|
|
|
Federal
|
|
|
83
|
|
|
(121
|
)
|
|
(670
|
)
|
State
|
|
|
6
|
|
|
(316
|
)
|
|
109
|
|
Foreign
|
|
|
(167
|
)
|
|
(1,622
|
)
|
|
(155
|
)
|
|
|
|
(78
|
)
|
|
(2,059
|
)
|
|
(716
|
)
|
Total:
|
|
|
|
|
|
|
|
|
|
|
Federal
|
|
|
4,024
|
|
|
390
|
|
|
(3,540
|
)
|
State
|
|
|
37
|
|
|
(316
|
)
|
|
306
|
|
Foreign
|
|
|
1,775
|
|
|
144
|
|
|
1,864
|
|
|
|
$
|
5,836
|
|
$
|
218
|
|
$
|
(1,370
|
)
|
A
reconciliation of the income tax expense (benefit), for continuing operations,
at the federal statutory tax rate of 35% to the Company’s effective tax rate is
as follows:
|
|
Years
Ended September 30,
|
|
|
|
2006
|
|
2005
|
|
2004
|
|
|
|
(Dollars
in Thousands)
|
|
Tax
expense at statutory rate
|
|
$
|
6,755
|
|
$
|
1,827
|
|
$
|
881
|
|
Change
in the deferred tax assets valuation allowance
|
|
|
(842
|
)
|
|
(1,054
|
)
|
|
(2,100
|
)
|
Foreign
tax rate differential
|
|
|
156
|
|
|
(381
|
)
|
|
(332
|
)
|
Sub
part F income
|
|
|
─
|
|
|
341
|
|
|
─
|
|
Adjustment
to tax contingency
|
|
|
(340
|
)
|
|
(400
|
)
|
|
─
|
|
State
taxes, net of federal benefit
|
|
|
26
|
|
|
(317
|
)
|
|
237
|
|
Other,
net
|
|
|
81
|
|
|
202
|
|
|
(56
|
)
|
Income
tax provision (benefit)
|
|
$
|
5,836
|
|
$
|
218
|
|
$
|
(1,370
|
)
|
|
|
|
|
|
|
|
|
|
|
|
Effective
income tax rate
|
|
|
30.2%
|
|
|
4.1%
|
|
|
(54.4%
|
)
|
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Deferred
tax assets (liabilities) result from the cumulative effect of temporary
differences in the recognition of expenses (revenues) between tax returns and
financial statements. The significant components of the balances are as
follows:
|
|
September
30,
|
|
|
|
2006
|
|
2005
|
|
|
|
(Dollars
in Thousands)
|
|
Deferred
tax assets:
|
|
|
|
|
|
Net
operating loss carry-forwards
|
|
$
|
1,411
|
|
$
|
1,756
|
|
Depreciation
|
|
|
1,210
|
|
|
1,394
|
|
Compensation
Accruals
|
|
|
1,117
|
|
|
678
|
|
Other
accruals
|
|
|
1,029
|
|
|
614
|
|
Other
Intangibles
|
|
|
718
|
|
|
929
|
|
Goodwill
(Foreign)
|
|
|
449
|
|
|
830
|
|
Tax
Credit Carry forward
|
|
|
428
|
|
|
615
|
|
Inventory
|
|
|
364
|
|
|
311
|
|
Bad
Debt Allowance
|
|
|
353
|
|
|
483
|
|
Insurance
Accruals
|
|
|
194
|
|
|
255
|
|
Deferred
Revenue
|
|
|
-
|
|
|
827
|
|
Other
|
|
|
57
|
|
|
142
|
|
|
|
|
7,330
|
|
|
8,834
|
|
Deferred
tax liabilities:
|
|
|
|
|
|
|
|
Depreciation
and land
|
|
|
(5,075
|
)
|
|
(5,209
|
)
|
Other
|
|
|
(218
|
)
|
|
(163
|
)
|
|
|
|
(5,293
|
)
|
|
(5,372
|
)
|
|
|
|
|
|
|
|
|
Valuation
allowance on deferred tax assets
|
|
|
(2,273
|
)
|
|
(3,115
|
)
|
|
|
|
|
|
|
|
|
Net
deferred tax asset (liability)
|
|
$
|
(236
|
)
|
$
|
347
|
|
The
total
net deferred tax asset at September 30, 2006 is comprised of $2.2 million of
net
current deferred tax assets and $2.4 million of net non-current deferred tax
liabilities.
The
net
operating loss carry-forwards of the Company’s Brazilian and UK subsidiaries are
$1.6 million and $1.4 million, respectively. These can be carried forward
indefinitely. The Company’s Italian subsidiary has a net operating loss
carry-forward of $1.4 million of which $0.7 million will expire in 2008 and
$0.7
million will expire in 2010.
During
fiscal years 2006, 2005 and 2004, the Company generated taxable income in
certain European subsidiaries that enabled the subsidiaries to utilize tax
assets that were previously reserved of $0.8 million, $1.0 million and $2.1
million, respectively. The Company currently has a valuation allowance of $2.3
million against the deferred tax assets of its Italian and Brazilian
subsidiaries. Part of the Italian deferred tax asset was utilized in 2006 due
to
estimated taxable income and resulted in a reduction in the valuation allowance
of $0.8 million. Despite the fact that the Italian subsidiary has current
taxable income and is projecting future taxable income and the Company believes
the deferred tax asset will ultimately be realized, the positive evidence
required to overcome cumulative historical operating losses was not sufficient
to support recognition as of the end of fiscal year 2006.
The
American Jobs Creation Act of 2004 (the “Act”) provides a tax deduction for
qualified production activities. During 2006, the Company recorded a tax benefit
of $111,000 from the application of these provisions to its production
activities.
The
Act
also provides tax benefits with respect to the repatriation of foreign earnings.
The Act provides for a special one-time tax rate of 5.25%. Accordingly, during
2006, the Company repatriated foreign earnings in the amount of $6.4 million
from two of its European subsidiaries. The impact on current tax expense for
2006 was $0.3 million.
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
The
Company does not provide for U.S. income taxes on foreign subsidiaries’
undistributed earnings intended to be permanently reinvested in foreign
operations. It is not practicable to estimate the amount of additional tax
that
might be payable should the earnings be remitted or deemed remitted or should
the Company sell its stock in the subsidiaries. The Company has unremitted
earnings from foreign subsidiaries of approximately $7.9 million. The Company
has determined that the undistributed earnings of foreign subsidiaries,
exclusive of those earnings that were repatriated under the Act, will be
permanently reinvested.
Note
15 - Employee Benefit Plans
The
Company maintains several defined contribution plans that cover domestic and
foreign employees that meet certain eligibility requirements related to age
and
period of service with the Company. The plan in which each employee is eligible
to participate depends upon the subsidiary for which the employee works. All
plans have a salary deferral feature that enables employees to contribute up
to
a certain percentage of their earnings, subject to governmental regulations.
Many of the foreign plans require the Company to match employees’ contributions
in cash. The Company’s domestic 401(k) plan has historically been voluntarily
matched, typically with ICO Common Stock. For Company matching contributions
in
the Company’s 401(k) plan made prior to calendar 2006, domestic employees’
interests and earnings related thereto vest over five years of service. The
Company’s matching contributions in the Company’s 401(k) plan made in calendar
year 2006 will be mandatory and will vest immediately. Foreign employees’
interests in Company matching contributions are generally vested
immediately.
The
Company maintains a defined benefit plan for employees of the Company’s Dutch
operating subsidiary. Participants contribute a portion of the cost associated
with the benefit plan. The plan provides retirement benefits at the normal
retirement age of 65. This plan is insured by a participating annuity contract
with Aegon Levensverzekering N.V. ("Aegon"), located in The Hague, The
Netherlands. The participating annuity contract guarantees the funding of the
Company’s future pension obligations for its defined benefit pension plan. In
accordance with the contract, Aegon will pay all future obligations under the
provisions of this plan, while the Company pays annual insurance premiums.
Payment of the insurance premiums by the Company constitutes an unconditional
and irrevocable transfer of the related pension obligation from the Company
to
Aegon. Aegon has a Standard and Poor’s financial strength rating of AA. The
premiums paid for the participating annuity contracts of $0.6 million, $0.3
million and $0.6 million for fiscal years ended September 30, 2006, 2005 and
2004, respectively, are included in pension expense.
The
Company also maintains several termination plans, usually mandated by law,
within certain of its foreign subsidiaries that provide a one time payment
if a
covered employee is terminated.
The
defined contribution plan expense for the years ended September 30, 2006, 2005
and 2004 was $1.0 million for each fiscal year. The defined benefit plan pension
expense for the years ended September 30, 2006, 2005 and 2004 was
$0.7
million, $0.7 million and $0.5 million, respectively.
Note
16 - Commitments and Contingencies
The
Company has entered into operating leases related to buildings, office space,
machinery and equipment and office equipment that expire at various dates.
Rental expense was approximately $2.1 million in 2006, $2.0 million in 2005,
and
$2.2 million in 2004 associated with these leases. Future minimum rental
payments as of September 30, 2006 are due as follows:
2007
|
$1.7
million
|
2008
|
1.1
million
|
2009
|
0.7
million
|
2010
|
0.5
million
|
2011
|
0.3
million
|
Thereafter
|
-
|
The
Company has letters of credit outstanding in the United States of approximately
$2.1 million and $1.6 million as of September 30, 2006 and September 30, 2005,
respectively, and foreign letters of credit outstanding of $2.6 million and
$4.5
million as of September 30, 2006 and September 30, 2005,
respectively.
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Varco
Indemnification Claims.
Between
May 2003 and March 2004, approximately 30 claims for contractual indemnity
were
asserted against the Company by Varco International, Inc. (n/k/a National
Oilwell Varco, Inc., hereinafter “NOV”) in connection with the September 2002
sale of substantially all of the Company's oilfield services ("Oilfield
Services") business to NOV. NOV’s indemnity demands were based on its contention
that the Company breached a number of representations and warranties in the
purchase agreement dated July 2, 2002 pursuant to which the Company sold the
Oilfield Services business to NOV (the “Purchase Agreement”) and that certain
expenses or damages that NOV has incurred or may incur in the future constitute
"excluded liabilities" as defined in the Purchase Agreement. NOV alleged that
the expected loss range for its indemnity claims was between $16.4 million
and
$22.0 million. A portion of those indemnity demands (representing aggregate
losses of approximately $0.4 million) related to product liability claims.
The
balance of the indemnity demands related to alleged historical contamination
or
alleged non-compliance with environmental rules at approximately 26 former
Company properties located in both the United States and Canada.
The
Company’s contractual indemnification obligation to NOV was subject to certain
limitations, including the obligation of NOV to bear 50% of any losses
relating to environmental matters in excess of the $1.0 million threshold,
up to
a maximum aggregate loss borne by NOV in respect of such environmental matters
of $4.0 million (in addition to the $1.0 million threshold). At the time of
the
sale in September 2002, the Company had placed $5.0 million of the sale proceeds
in escrow to be used to pay for indemnification obligations, should they arise.
The $5.0 million in proceeds was included in the gain on the sale of the
Oilfield Services business recognized in fiscal year 2002. In the third quarter
of fiscal 2004 the Company deemed the $5.0 million receivable of the escrowed
sales proceeds to be a doubtful collection, due to the continued inability
of
the parties to reach an agreement regarding the size of NOV’s indemnifiable
loss. The $5.0 million reserve, net of income taxes, was recorded in the
Consolidated Statement of Operations as a component of loss from discontinued
operations.
On
November 21, 2006, the Company entered into an agreement settling all of the
pending indemnity claims asserted by NOV. In exchange for a complete release
of
claims and indemnity agreement, the Company agreed to a $7.5 million payment
consisting of: a cash payment of approximately $1.1 million; release to NOV
of
the approximately $5.4 million currently held in escrow (consisting of the
$5.0
million of sales proceeds placed in escrow for potential indemnity obligations
plus interest); and a $1.0 million note payable in one year. As a result of
the
settlement, the Company recognized a pre-tax charge through discontinued
operations of $2.1 million ($1.4 million after taxes) during its fiscal fourth
quarter ended September 30, 2006. Pursuant to the settlement agreement, the
Company is absolved of and shall be indemnified for NOV’s indemnity claims
previously asserted, as well as specified future environmental liabilities
relating to the properties transferred to NOV and its affiliates; however,
except as set forth in the settlement agreement, the Company continues to be
responsible for “excluded liabilities” as defined in the Purchase
Agreement.
Thibodaux
Litigation.
Since
September 2004, the Company has been a defendant in litigation pending in
District Court in the Parish of Orleans, Louisiana (the “Thibodaux Lawsuit”)
filed by C.M. Thibodaux Company (“Thibodaux”). Other defendants in the case
include Intracoastal Tubular Services, Inc. (“ITCO”), thirty different oil
companies (the “Oil Company Defendants”), several insurance companies and four
trucking companies. Thibodaux, the owner of industrial property located in
Amelia, Louisiana that has historically been leased to tenants conducting
oilfield services businesses, contends that the property has been contaminated
with naturally occurring radioactive material (“NORM”). NORM is found naturally
occurring in the earth, and when pipe is removed from the ground it is not
uncommon for the corroded rust on the pipe to contain very small amounts of
NORM. The Company’s former Oilfield Services business leased a portion of the
subject property from Thibodaux. Thibodaux contends that the subject property
was contaminated with NORM generated during the servicing of oilfield equipment
by the Company and other tenants, and further alleges that the Oil Company
Defendants (customers of Thibodaux’s tenants) and trucking companies (which
delivered tubular goods and other oilfield equipment to the subject property)
allowed or caused the uncontrolled dispersal of NORM on Thibodaux’s property.
Thibodaux seeks recovery from the Defendants for clean-up costs, diminution
or
complete loss of property values, and other damages. Discovery in the Thibodaux
Lawsuit is ongoing, and the Company intends to assert a vigorous defense in
this
litigation. An adverse judgment against the Company in the lawsuit could
have
a
material adverse effect on the Company's financial condition, results of
operations and/or cash flows.
Environmental
Remediation.
The
Comprehensive Environmental Response, Compensation, and Liability Act, as
amended (“CERCLA”), also known as “Superfund,” and comparable state laws impose
liability without regard to fault or the legality of the original conduct on
certain classes of persons who are considered to be responsible for the release
of a “hazardous substance” into the environment. These persons include the owner
or operator of the disposal site or the site where
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
the
release occurred, and companies that disposed or arranged for the disposal
of
the hazardous substances at the site where the release occurred. Under CERCLA,
such persons may be subject to joint and several liability for the costs of
cleaning up the hazardous substances that have been released into the
environment, for damages to natural resources, and for the costs of certain
health studies, and it is not uncommon for neighboring landowners and other
third parties to file claims for personal injury and property damage allegedly
caused by the release of hazardous substances into the environment. The Company,
through acquisitions that it has made, is identified as one of many potentially
responsible parties (“PRPs”) under CERCLA in four claims relating to the
following sites: (i) the French Limited site northeast of Houston, Texas; (ii)
the Sheridan Disposal Services site near Hempstead, Texas; (iii) the Combe
Fill
South Landfill site in Morris County, New Jersey; and (iv) the Malone Service
Company (MSC) Superfund site in Texas City, Texas.
Active
remediation of the French Limited site was concluded in 1996. If the Company
is
required to contribute to the costs of additional remediation at that site,
it
is not expected to have a material adverse effect on the Company. With regard
to
the three remaining Superfund sites, the Company believes it remains responsible
for only de
minimus
levels
of wastes contributed to those sites, and that there are numerous other PRPs
identified at each of these sites that contributed significantly larger volumes
of wastes to the sites. The Company expects that its share of any allocated
liability for cleanup of the Sheridan Disposal Services site, and the Combe
Fill
South Landfill site will not be significant, and based on the Company’s current
understanding of the remedial status of each of these sites, together with
its
relative position in comparison to the many other PRPs at those sites, the
Company does not expect its future environmental liability with respect to
those
sites to have a material adverse effect on the Company’s financial condition,
results of operation, and/or cash flows. The Company has been involved in
settlement discussions relating to the MSC site, and does not expect its
liability with respect to this site to have a material adverse effect on the
Company’s financial condition.
Tank
Failure Claim.
In
September 2003, the Company's U.K. subsidiary was served by one of its former
customers in a lawsuit filed in the High Court of Justice, Queen's Bench
Division, Salford Court Registry Division in the U.K. The customer claims
that above-ground oil storage tanks that it manufactured with colored resin
purchased from the Company between 1997 and 2001 have failed or are
expected to fail, and that such failure is the result of the unsatisfactory
quality and/or unfitness for purpose of the Company's resin. In pleadings
filed with the Court the customer seeks recovery from the Company for the
customer's costs incurred in replacing failed tanks, lost profits, pre-judgment
interest, legal expenses, and other unspecified damages. The customer is
seeking recovery for 1,022 failed tanks as of November 30, 2005, and the
customer’s forensic accountants contend that the customer’s replacement costs
and other losses incurred to date by the customer relating to the failed tanks
(excluding interest and legal expenses) are approximately $0.8 million. The
Company denies that it is liable to the customer, and attributes the alleged
defects to tank design flaws, inconsistent and uncontrolled manufacturing
processes and procedures, insufficient recordkeeping, and failure to perform
routine quality control testing, none of which are the responsibility of the
Company. Furthermore, the Company’s forensic accountants believe that the
customer’s forensic accountants’ estimate of the customer’s costs associated
with failed tanks incurred to date is significantly inflated. It is difficult
to
estimate the number of additional tanks manufactured with the resin at issue
that might prematurely fail and for which the customer may seek recovery, based
in part on the customer's failure to produce production records and proper
evidence of material traceability, and the wide variation in failure rates
by
tank model as reported by the customer. The failure patterns (including the
customer's acknowledgement that certain tank models have extremely high failure
rates, while other models manufactured during the same time frame with the
same
resin have negligible failure rates) strongly support the Company's opinion
that
the failures are attributed to design defects.
In
the
event that the Company's colored resin is found to have caused or contributed
to
the failures, the Company shall be entitled to indemnity for fifty percent
(50%)
of its damages from the supplier of the base resin used by the Company to
manufacture the colored resin. The Company will also be entitled to partial
indemnity from its insurance carriers in the event that it is found to have
any
liability in this case. Both of the Company’s insurers have reimbursed a portion
of the Company’s defense costs, and additional defense cost reimbursements are
forthcoming. The case has been scheduled for trial commencing in February 2007.
The Company believes that the customer's claims are without merit, and will
continue to vigorously defend its position in this case. However, if
an adverse judgment is obtained against the Company which is ultimately
determined not to be covered by insurance it may have a material adverse effect
on the Company's financial condition, results of operations and/or cash
flows.
Other
Legal Proceedings.
The
Company is also named as a defendant in certain other lawsuits arising in the
ordinary course of business. The outcome of these lawsuits cannot be predicted
with certainty, but the Company does not believe they will have a material
adverse effect on the Company’s financial condition, results of operations, or
cash flows.
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Note
17 - Discontinued Operations
On
September 6, 2002, the Company completed the sale of substantially all of its
Oilfield Services business to NOV. On July 31, 2003, the Company sold its
remaining Oilfield Services business to Permian Enterprises, Ltd. The Oilfield
Services results of operations are presented as discontinued operations, net
of
income taxes, in the Consolidated Statement of Operations. Legal fees or other
expenses incurred related to discontinued operations are expensed as incurred
to
discontinued operations.
Between
May 2003 and March 2004, NOV asserted approximately 30 claims for contractual
indemnity ranging from $16.4 million to $22.0 million against the Company in
connection with the September 2002 sale of substantially all of the Company's
Oilfield Services business. On November 21, 2006, the Company entered into
an
agreement settling all of the pending indemnity claims asserted by NOV for
$7.5
million in exchange for a complete release of claims and indemnity agreement.
The $7.5 million payment consisted of: a cash payment of approximately $1.1
million; release to NOV of the approximately $5.4 million currently held in
escrow; and a $1.0 million note payable in one year. The funds in escrow were
set aside on September 6, 2002, and consist of $5.0 million of the sale proceeds
plus interest. The escrowed funds were deemed to be a doubtful collection and
a
reserve recorded against the $5.0 million during fiscal year 2004 through
discontinued operations. As a result of the settlement, the Company recorded
a
pre-tax charge through discontinued operations of $2.1 million ($1.4 million
after taxes) during its fiscal fourth quarter ended September 30, 2006. See
Note
16 - “Commitments and Contingencies” for further discussion of the NOV
settlement. The
loss
from discontinued operations during fiscal year 2005 related to legal fees
and
other expenses incurred by the Company associated with discontinued
operations.
Loss
on
disposition of the Oilfield Services business was $1.4 million, $0 and $3.3
million for fiscal years 2006, 2005, and 2004, respectively.
Note
18 - Supplemental Cash Flow Information
During
fiscal years 2006, 2005 and 2004, the Company issued to employees $0.3 million,
$0.2 million, and $0.1 million worth of Common Stock, respectively, in
connection with the Company’s domestic 401(k) defined contribution plan. At
September 30, 2006, 2005 and 2004, the Company had accrued $0.5 million, $0.3
million, and $0.3 million, respectively, in connection with the Company’s
domestic 401(k) defined contribution plan. See Note 15 - “Employee Benefit
Plans.”
As
discussed in Note 17 - “Discontinued Operations,” in connection with the
settlement agreement with NOV, the Company and NOV agreed to a $1.0 million
note
payable due in November 2007 as part of the $7.5 million
settlement.
Note
19 - Operations Information
The
following table provides revenue by point of origin and long-lived assets by
location as of and for years ended September 30:
|
|
2006
|
|
2005
|
|
2004
|
|
|
|
(Dollars
in thousands)
|
|
Revenues:
|
|
|
|
|
|
|
|
Holland
|
|
$
|
45,550
|
|
$
|
45,186
|
|
$
|
31,845
|
|
Italy
|
|
|
32,641
|
|
|
30,249
|
|
|
26,308
|
|
Other
Foreign
|
|
|
108,301
|
|
|
107,504
|
|
|
102,314
|
|
Total
Foreign
|
|
|
186,492
|
|
|
182,939
|
|
|
160,467
|
|
United
States
|
|
|
137,839
|
|
|
113,667
|
|
|
97,058
|
|
|
|
$
|
324,331
|
|
$
|
296,606
|
|
$
|
257,525
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006
|
|
|
2005
|
|
|
|
|
|
|
(Dollars
in thousands)
|
|
|
|
Long-Lived
Assets
|
|
|
|
|
|
|
|
|
|
|
Holland
|
|
$
|
7,682
|
|
$
|
8,109
|
|
|
|
|
Other
Foreign
|
|
|
21,618
|
|
|
22,939
|
|
|
|
|
Total
Foreign
|
|
|
29,300
|
|
|
31,048
|
|
|
|
|
United
States
|
|
|
30,781
|
|
|
27,561
|
|
|
|
|
|
|
$
|
60,081
|
|
$
|
58,609
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Foreign
revenue is based on the country in which the legal subsidiary is domiciled.
Long-lived assets include net property, plant and equipment, goodwill and other
long-term assets (excluding long-term deferred tax assets).
Note
20 - Segment Information
The
Company's management structure and reportable segments are organized into five
business segments defined as ICO Polymers North America, ICO Brazil, Bayshore
Industrial, ICO Europe and ICO Courtenay - Australasia. This organization is
consistent with the way information is reviewed and decisions are made by
executive management.
ICO
Polymers North America, ICO Brazil, ICO Europe and ICO Courtenay - Australasia
primarily produce competitively priced engineered polymer powders for the
rotational molding industry as well as other specialty markets for powdered
polymers, including masterbatch and concentrate producers, users of
polymer-based metal coatings, and non-woven textile markets.
Additionally,
these segments provide specialty size reduction services on a tolling basis
(“tolling” refers to processing customer owned material for a service fee). The
Bayshore Industrial segment designs and produces proprietary concentrates,
masterbatches and specialty compounds, primarily for the plastic film industry,
in North America and in selected export markets. The Company’s European segment
includes operations in France, Holland, Italy, Sweden (closed during 2004)
and
UK. The Company’s Australasia segment includes operations in Australia,
Malaysia and New Zealand. The accounting policies of each business segment
are consistent with those described in the “Summary of Significant Accounting
Policies” in Note 1.
Fiscal
Year Ended
September
30, 2006
|
|
Revenue
From
External
Customers
|
|
Inter-
Segment
Revenues
|
|
Operating
Income
(Loss)
|
|
Depreciation
and
Amortization
|
|
Impairment,
Restructuring
and Other
Costs
(a)
|
|
Expenditures
for
Additions
to
Long-Lived
Assets
|
|
|
|
(Dollars
in thousands)
|
|
ICO
Europe
|
|
$
|
129,372
|
|
$
|
339
|
|
$
|
6,021
|
|
$
|
3,024
|
|
$
|
63
|
|
$
|
880
|
|
Bayshore
Industrial
|
|
|
93,005
|
|
|
22
|
|
|
14,843
|
|
|
1,659
|
|
|
-
|
|
|
3,675
|
|
ICO
Courtenay-Australasia
|
|
|
47,819
|
|
|
-
|
|
|
2,412
|
|
|
983
|
|
|
-
|
|
|
813
|
|
ICO
Polymers North America
|
|
|
44,834
|
|
|
4,359
|
|
|
5,037
|
|
|
1,349
|
|
|
55
|
|
|
2,235
|
|
ICO
Brazil
|
|
|
9,301
|
|
|
-
|
|
|
(459
|
)
|
|
211
|
|
|
-
|
|
|
151
|
|
Total
from Reportable Segments
|
|
|
324,331
|
|
|
4,720
|
|
|
27,854
|
|
|
7,226
|
|
|
118
|
|
|
7,754
|
|
Corporate
|
|
|
-
|
|
|
-
|
|
|
(5,682
|
)
|
|
160
|
|
|
-
|
|
|
326
|
|
Stock
Option Expense
|
|
|
-
|
|
|
-
|
|
|
(857
|
)
|
|
-
|
|
|
-
|
|
|
-
|
|
Total
|
|
$
|
324,331
|
|
$
|
4,720
|
|
$
|
21,315
|
|
$
|
7,386
|
|
$
|
118
|
|
$
|
8,080
|
|
Fiscal
Year Ended
September
30, 2005
|
|
Revenue
From
External
Customers
|
|
Inter-
Segment
Revenues
|
|
Operating
Income
(Loss)
|
|
Depreciation
and
Amortization
|
|
Impairment,
Restructuring
and Other
Costs
(a)
|
|
Expenditures
for
Additions
to
Long-Lived
Assets
|
|
|
|
(Dollars
in thousands)
|
|
ICO
Europe
|
|
$
|
126,986
|
|
$
|
499
|
|
$
|
4,201
|
|
$
|
3,516
|
|
$
|
378
|
|
$
|
1,330
|
|
Bayshore
Industrial
|
|
|
73,078
|
|
|
392
|
|
|
8,881
|
|
|
1,650
|
|
|
-
|
|
|
572
|
|
ICO
Courtenay-Australasia
|
|
|
47,670
|
|
|
-
|
|
|
2,910
|
|
|
908
|
|
|
-
|
|
|
1,020
|
|
ICO
Polymers North America
|
|
|
40,589
|
|
|
2,284
|
|
|
771
|
|
|
1,264
|
|
|
110
|
|
|
2,046
|
|
ICO
Brazil
|
|
|
8,283
|
|
|
-
|
|
|
(951
|
)
|
|
176
|
|
|
-
|
|
|
41
|
|
Total
from Reportable Segments
|
|
|
296,606
|
|
|
3,175
|
|
|
15,812
|
|
|
7,514
|
|
|
488
|
|
|
5,009
|
|
Corporate
|
|
|
-
|
|
|
-
|
|
|
(6,934
|
)
|
|
258
|
|
|
-
|
|
|
30
|
|
Stock
Option Expense
|
|
|
-
|
|
|
-
|
|
|
(673
|
)
|
|
-
|
|
|
-
|
|
|
-
|
|
Total
|
|
$
|
296,606
|
|
$
|
3,175
|
|
$
|
8,205
|
|
$
|
7,772
|
|
$
|
488
|
|
$
|
5,039
|
|
Fiscal
Year Ended
September
30, 2004
|
|
Revenue
From
External
Customers
|
|
Inter-
Segment
Revenues
|
|
Operating
Income
(Loss)
|
|
Depreciation
and
Amortization
|
|
Impairment,
Restructuring
and Other
Costs
(a)
|
|
Expenditures
for
Additions
to
Long-Lived
Assets
|
|
|
|
(Dollars
in thousands)
|
|
ICO
Europe
|
|
$
|
112,554
|
|
$
|
421
|
|
$
|
2,400
|
|
$
|
3,680
|
|
$
|
672
|
|
$
|
1,178
|
|
Bayshore
Industrial
|
|
|
60,285
|
|
|
-
|
|
|
5,511
|
|
|
1,720
|
|
|
-
|
|
|
602
|
|
ICO
Courtenay-Australasia
|
|
|
40,640
|
|
|
-
|
|
|
3,999
|
|
|
719
|
|
|
-
|
|
|
1,760
|
|
ICO
Polymers North America
|
|
|
36,773
|
|
|
2,057
|
|
|
1,444
|
|
|
1,345
|
|
|
100
|
|
|
827
|
|
ICO
Brazil
|
|
|
7,273
|
|
|
-
|
|
|
118
|
|
|
139
|
|
|
-
|
|
|
108
|
|
Total
from Reportable Segments
|
|
|
257,525
|
|
|
2,478
|
|
|
13,472
|
|
|
7,603
|
|
|
772
|
|
|
4,475
|
|
Corporate
|
|
|
-
|
|
|
-
|
|
|
(7,577
|
)
|
|
393
|
|
|
82
|
|
|
250
|
|
Stock
Option Expense
|
|
|
-
|
|
|
-
|
|
|
(679
|
)
|
|
-
|
|
|
-
|
|
|
-
|
|
Total
|
|
$
|
257,525
|
|
$
|
2,478
|
|
$
|
5,216
|
|
$
|
7,996
|
|
$
|
854
|
|
$
|
4,725
|
|
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
|
Total
Assets
|
|
As
of
September
30,
2006
(c)
|
|
As
of
September
30,
2005
(c)
|
|
|
|
|
(Dollars
in thousands)
|
|
|
ICO
Europe
|
|
$
|
81,330
|
|
$
|
70,793
|
|
|
Bayshore
Industrial
|
|
|
39,421
|
|
|
31,534
|
|
|
ICO
Courtenay-Australasia
|
|
|
31,859
|
|
|
31,945
|
|
|
ICO
Polymers North America
|
|
|
23,702
|
|
|
22,527
|
|
|
ICO
Brazil
|
|
|
4,412
|
|
|
4,909
|
|
|
Total
from Reportable Segments
|
|
|
180,724
|
|
|
161,708
|
|
|
Other
(b)
|
|
|
17,237
|
|
|
2,547
|
|
|
Total
|
|
$
|
197,961
|
|
$
|
164,255
|
|
(a)
Impairment, restructuring and other costs are included in operating income
(loss).
(b)
Consists of unallocated Corporate assets.
(c)
Includes goodwill of $4.1 million and $4.3 million for ICO Courtenay -
Australasia as of September 30, 2006 and 2005, respectively and $4.5 million
for
Bayshore Industrial as of September 30, 2006 and 2005.
A
reconciliation of total reportable segment operating income to income from
continuing operations before income taxes is as follows:
|
|
Fiscal
Years Ended
September
30,
|
|
|
|
2006
|
|
2005
|
|
2004
|
|
|
|
(Dollars
in thousands)
|
|
Reportable
segments operating income
|
|
$
|
27,854
|
|
$
|
15,812
|
|
$
|
13,472
|
|
Corporate
and stock option expense
|
|
|
(6,539
|
)
|
|
(7,607
|
)
|
|
(8,256
|
)
|
Consolidated
operating income
|
|
|
21,315
|
|
|
8,205
|
|
|
5,216
|
|
Other
income (expense):
|
|
|
|
|
|
|
|
|
|
|
Interest
expense, net
|
|
|
(2,091
|
)
|
|
(2,836
|
)
|
|
(2,663
|
)
|
Other
|
|
|
75
|
|
|
(149
|
)
|
|
(35
|
)
|
Income
from continuing operations before income taxes
|
|
$
|
19,229
|
|
$
|
5,220
|
|
$
|
2,518
|
|
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
Note
21 - Selected Quarterly Financial Information (Unaudited)
The
following table presents selected financial information for each quarter in
the
fiscal years ended September 30, 2006 and September 30, 2005,
respectively.
|
|
Three
Months Ended
|
|
|
|
December
31,
|
|
March
31,
|
|
June
30,
|
|
|
|
|
|
2005
(restated)
|
|
2006
(restated)
|
|
2006
(restated)
|
|
September
30,
2006
|
|
|
|
(Dollars
in thousands, except per share data)
|
|
Revenues
|
|
$
|
75,113
|
|
$
|
79,543
|
|
$
|
82,444
|
|
$
|
87,231
|
|
Impairment,
restructuring and other costs
|
|
|
118
|
|
|
-
|
|
|
-
|
|
|
-
|
|
Operating
income
|
|
|
5,013
|
|
|
4,851
|
|
|
5,919
|
|
|
5,532
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
from continuing operations
|
|
|
3,095
|
|
|
2,982
|
|
|
4,111
|
|
|
3,275
|
|
Loss
from discontinued operations
|
|
|
(33
|
)
|
|
-
|
|
|
(19
|
)
|
|
(1,407
|
)
|
Net
income
|
|
$
|
3,062
|
|
$
|
2,982
|
|
$
|
4,092
|
|
$
|
1,868
|
|
Basic
income per share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
from continuing operations, as restated
|
|
$
|
.10
|
|
$
|
.10
|
|
$
|
.14
|
|
$
|
.11
|
|
Loss
from discontinued operations
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
(.05
|
)
|
Basic
net income per common share, as restated
|
|
$
|
.10
|
|
$
|
.10
|
|
$
|
.14
|
|
$
|
.05
|
|
Diluted
income per share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
from continuing operations, as restated
|
|
$
|
.10
|
|
$
|
.09
|
|
$
|
.13
|
|
$
|
.10
|
|
Loss
from discontinued operations
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
(.05
|
)
|
Diluted
net income per common share, as restated
|
|
$
|
.10
|
|
$
|
.09
|
|
$
|
.13
|
|
$
|
.05
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
weighted average shares outstanding
|
|
|
25,559,000
|
|
|
25,663,000
|
|
|
25,739,000
|
|
|
25,761,000
|
|
Diluted
weighted average shares outstanding, as restated
|
|
|
25,738,000
|
|
|
26,230,000
|
|
|
26,512,000
|
|
|
26,543,000
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings
per common share as previously reported:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
income per share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
from continuing operations
|
|
$
|
.12
|
|
$
|
.12
|
|
$
|
.16
|
|
|
|
|
Loss
from discontinued operations
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
|
|
Basic
net income per common share
|
|
$
|
.12
|
|
$
|
.12
|
|
$
|
.16
|
|
|
|
|
Diluted
income per share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
from continuing operations
|
|
$
|
.11
|
|
$
|
.10
|
|
$
|
.14
|
|
|
|
|
Loss
from discontinued operations
|
|
|
-
|
|
|
-
|
|
|
-
|
|
|
|
|
Diluted
net income per common share
|
|
$
|
.10
|
|
$
|
.10
|
|
$
|
.14
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
weighted average shares outstanding
|
|
|
25,559,000
|
|
|
25,663,000
|
|
|
25,739,000
|
|
|
|
|
Diluted
weighted average shares outstanding
|
|
|
29,272,600
|
|
|
29,764,600
|
|
|
30,046,600
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
|
|
Three
Months Ended
|
|
|
|
December
31,
|
|
March
31,
|
|
June
30,
|
|
September
30,
|
|
|
|
2004
(restated)
|
|
2005
(restated)
|
|
2005
(restated)
|
|
2005
(restated)
|
|
|
|
(Dollars
in thousands, except per share data)
|
|
Revenues
|
|
$
|
71,430
|
|
$
|
78,135
|
|
$
|
75,762
|
|
$
|
71,279
|
|
Impairment,
restructuring and other costs
|
|
|
321
|
|
|
22
|
|
|
-
|
|
|
145
|
|
Operating
income
|
|
|
2,201
|
|
|
2,182
|
|
|
1,307
|
|
|
2,515
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
from continuing operations
|
|
|
1,390
|
|
|
1,022
|
|
|
19
|
|
|
2,571
|
|
Loss
from discontinued operations
|
|
|
(177
|
)
|
|
(143
|
)
|
|
(63
|
)
|
|
(114
|
)
|
Net
income (loss)
|
|
$
|
1,213
|
|
$
|
879
|
|
$
|
(44
|
)
|
$
|
2,457
|
|
Basic
income (loss) per share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) from continuing operations, as restated
|
|
$
|
.03
|
|
$
|
.02
|
|
$
|
(.02
|
)
|
$
|
.08
|
|
Loss
from discontinued operations
|
|
|
(.01
|
)
|
|
(.01
|
)
|
|
-
|
|
|
-
|
|
Basic
net income (loss) per common share, as restated
|
|
$
|
.03
|
|
$
|
.01
|
|
$
|
(.02
|
)
|
$
|
.08
|
|
Diluted
income (loss) per share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) from continuing operations, as restated
|
|
$
|
.03
|
|
$
|
.02
|
|
$
|
(.02
|
)
|
$
|
.08
|
|
Loss
from discontinued operations, as restated
|
|
|
(.01
|
)
|
|
(.01
|
)
|
|
-
|
|
|
-
|
|
Diluted
net income (loss) per common share, as restated
|
|
$
|
.03
|
|
$
|
.01
|
|
$
|
(.02
|
)
|
$
|
.07
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
weighted average shares outstanding
|
|
|
25,387,000
|
|
|
25,436,000
|
|
|
25,455,000
|
|
|
25,490,000
|
|
Diluted
weighted average shares outstanding, as restated
|
|
|
25,744,000
|
|
|
25,920,000
|
|
|
25,750,000
|
|
|
25,850,000
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings
per common share as previously reported:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
income (loss) per share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
from continuing operations
|
|
$
|
.06
|
|
$
|
.04
|
|
$
|
-
|
|
$
|
.10
|
|
Loss
from discontinued operations
|
|
|
(.01
|
)
|
|
(.01
|
)
|
|
-
|
|
|
-
|
|
Basic
net income per common share
|
|
$
|
.05
|
|
$
|
.03
|
|
$
|
-
|
|
$
|
.10
|
|
Diluted
income (loss) per share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from
continuing operations
|
|
$
|
.05
|
|
$
|
.03
|
|
$
|
-
|
|
$
|
.09
|
|
Loss
from discontinued operations
|
|
|
(.01
|
)
|
|
-
|
|
|
-
|
|
|
-
|
|
Diluted
net income per common share
|
|
$
|
.04
|
|
$
|
.03
|
|
$
|
-
|
|
$
|
.08
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
weighted average shares outstanding
|
|
|
25,387,000
|
|
|
25,436,000
|
|
|
25,455,000
|
|
|
25,490,000
|
|
Diluted
weighted average shares outstanding
|
|
|
29,278,600
|
|
|
29,454,600
|
|
|
29,284,600
|
|
|
29,384,600
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The
sum
of the quarterly earnings per share may not equal the annual earnings per share
because each quarter’s per share is individually calculated using a different
number of weighted average shares outstanding.
See
Note
2 “Restatement of Previously Reported Earnings per Share” for further discussion
of the restatement of previously reported earnings per share.
SCHEDULE
I—CONDENSED FINANCIAL
INFORMATION
ICO,
Inc. (Parent Company Only)
Condensed
Balance Sheets
|
|
September
30,
|
|
|
|
2006
|
|
2005
|
|
ASSETS
|
|
(Dollars
in thousands)
|
|
|
|
|
|
|
|
Cash
and cash equivalents
|
|
$
|
6
|
|
$
|
6
|
|
Current
deferred tax asset
|
|
|
1,772
|
|
|
2,090
|
|
Other
current assets
|
|
|
20
|
|
|
-
|
|
Total
current assets
|
|
|
1,798
|
|
|
2,096
|
|
|
|
|
|
|
|
|
|
Investment
in subsidiaries
|
|
|
96,397
|
|
|
78,632
|
|
Total
assets
|
|
$
|
98,195
|
|
$
|
80,728
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES,
STOCKHOLDERS’ EQUITY AND
|
|
|
|
|
|
|
|
ACCUMULATED
OTHER COMPREHENSIVE LOSS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
portion of long-term debt
|
|
$
|
28
|
|
$
|
6
|
|
Income
taxes payable
|
|
|
3,982
|
|
|
1,135
|
|
Total
current liabilities
|
|
|
4,010
|
|
|
1,141
|
|
|
|
|
|
|
|
|
|
Long-term
debt, net of current portion
|
|
|
389
|
|
|
399
|
|
Deferred
income taxes
|
|
|
2,079
|
|
|
2,098
|
|
Total
liabilities
|
|
|
6,478
|
|
|
3,638
|
|
|
|
|
|
|
|
|
|
Stockholders’
equity:
|
|
|
|
|
|
|
|
Preferred
Stock
|
|
|
13
|
|
|
13
|
|
Common
Stock
|
|
|
45,087
|
|
|
44,265
|
|
Additional
paid-in capital
|
|
|
104,844
|
|
|
104,134
|
|
Accumulated
other comprehensive loss
|
|
|
(154
|
)
|
|
(1,245
|
)
|
Accumulated
deficit
|
|
|
(58,073
|
)
|
|
(70,077
|
)
|
Total
stockholders’ equity
|
|
|
91,717
|
|
|
77,090
|
|
Total
liabilities and stockholders’ equity
|
|
$
|
98,195
|
|
$
|
80,728
|
|
|
|
|
|
|
|
|
|
See
accompanying note to condensed financial statements.
|
|
|
|
|
|
|
|
ICO,
Inc. (Parent Company Only)
Condensed
Statement of Operations
|
|
Years
Ended September 30,
|
|
|
|
2006
|
|
2005
|
|
2004
|
|
|
|
(Dollars
in thousands)
|
|
Revenues
|
|
$
|
-
|
|
$
|
-
|
|
$
|
-
|
|
Cost
of goods sold and services
|
|
|
-
|
|
|
-
|
|
|
-
|
|
Stock
option expense
|
|
|
857
|
|
|
673
|
|
|
679
|
|
Operating
loss
|
|
|
(857
|
)
|
|
(673
|
)
|
|
(679
|
)
|
Equity
in subsidiary earnings
|
|
|
16,168
|
|
|
5,017
|
|
|
(4,220
|
)
|
Interest
expense
|
|
|
(31
|
)
|
|
(34
|
)
|
|
(34
|
)
|
Net
income (loss) before income taxes
|
|
|
15,280
|
|
|
4,310
|
|
|
(4,933
|
)
|
Provision
(benefit) for income taxes
|
|
|
3,276
|
|
|
(195
|
)
|
|
(5,190
|
)
|
Net
income
|
|
$
|
12,004
|
|
$
|
4,505
|
|
$
|
257
|
|
|
|
|
|
|
|
|
|
|
|
|
See
accompanying note to condensed financial statements.
ICO,
Inc. (Parent Company Only)
Condensed
Statement of Cash Flows
|
|
Years
Ended September 30,
|
|
|
|
2006
|
|
2005
|
|
2004
|
|
Cash
flows from operating activities:
|
|
(Dollars
in thousands)
|
|
Net
income
|
|
$
|
12,004
|
|
$
|
4,505
|
|
$
|
257
|
|
Stock
option compensation expense
|
|
|
857
|
|
|
673
|
|
|
679
|
|
Equity
in subsidiary earnings
|
|
|
(16,168
|
)
|
|
(5,017
|
)
|
|
4,220
|
|
Changes
in assets and liabilities providing/(requiring) cash:
|
|
|
|
|
|
|
|
|
|
|
Income
taxes payable
|
|
|
2,847
|
|
|
2,489
|
|
|
175
|
|
Deferred
taxes
|
|
|
300
|
|
|
493
|
|
|
(1,931
|
)
|
Other
|
|
|
(20
|
)
|
|
-
|
|
|
-
|
|
Net
cash provided by (used for) operating activities
|
|
|
(180
|
)
|
|
3,143
|
|
|
3,400
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
flows used for investing activities:
|
|
|
|
|
|
|
|
|
|
|
Investment
in subsidiary
|
|
|
(254
|
)
|
|
(3,350
|
)
|
|
(3,543
|
)
|
Net
cash used for investing activities
|
|
|
(254
|
)
|
|
(3,350
|
)
|
|
(3,543
|
)
|
|
|
|
|
|
|
|
|
|
|
|
Cash
flows provided by financing activities:
|
|
|
|
|
|
|
|
|
|
|
Common
stock transactions
|
|
|
422
|
|
|
214
|
|
|
149
|
|
Net
debt borrowings/(repayments)
|
|
|
12
|
|
|
(7
|
)
|
|
(6
|
)
|
Net
cash provided by financing activities
|
|
|
434
|
|
|
207
|
|
|
143
|
|
Net
increase (decrease) in cash and equivalents
|
|
|
-
|
|
|
-
|
|
|
-
|
|
Cash
and cash equivalents at beginning of period
|
|
|
6
|
|
|
6
|
|
|
6
|
|
Cash
and cash equivalents at end of period
|
|
$
|
6
|
|
$
|
6
|
|
$
|
6
|
|
|
|
|
|
|
|
|
|
|
|
|
See
accompanying note to condensed financial statements.
ICO,
Inc. (Parent Company Only)
Note
to Condensed Financial Statements
(1)
Basis of Presentation
ICO,
Inc.
(the “Company”) is a holding company that conducts substantially all of its
business operations through its subsidiaries. Under the terms of agreements
governing indebtedness of certain subsidiaries of the Company, such subsidiaries
are restricted from making dividend payments, loans or advances to the Company.
These restrictions resulted in restricted net assets (as defined in Rule
4-03(e)(3) of Regulation S-X) of the Company’s subsidiaries exceeding 25% of the
consolidated net assets of the Company and its subsidiaries. Accordingly, these
condensed financial statements have been presented on a “parent company only”
basis. Under a parent company only presentation, the Company’s investment in its
consolidated subsidiaries are presented under the equity method of
accounting.
The
financial statements of ICO, Inc. (Parent Company Only) summarize the results
of
operations for the years ended September 30, 2006, 2005 and 2004. The ICO,
Inc.
(Parent Company Only) financial statements should be read in conjunction with
the ICO, Inc. consolidated financial statements.
ICO,
Inc.
Schedule
II - Valuation and Qualifying
Accounts
(in
thousands)
|
|
Balance
at Beginning
|
|
Charged
(credited) to
|
|
Additions/
|
|
Balance
at
|
|
Classifications
|
|
of
Year
|
|
Expenses
|
|
(Deductions)
|
|
End
of Year
|
|
|
|
|
|
|
|
|
|
|
|
Year
ended September 30, 2006:
|
|
|
|
|
|
|
|
|
|
Allowance
for uncollectible accounts -
|
|
|
|
|
|
|
|
|
|
trade
receivables
|
|
$
|
2,144
|
|
$
|
555
|
|
$
|
(190
|
)
|
$
|
2,509
|
|
Deferred
tax valuation allowance
|
|
|
3,115
|
|
|
(842
|
)
|
|
─
|
|
|
2,273
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
ended September 30, 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance
for uncollectible accounts -
|
|
|
|
|
|
|
|
|
|
|
|
|
|
trade
receivables
|
|
$
|
2,026
|
|
$
|
310
|
|
$
|
(192
|
)
|
$
|
2,144
|
|
Deferred
tax valuation allowance
|
|
|
4,169
|
|
|
(1,054
|
)
|
|
─
|
|
|
3,115
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
ended September 30, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance
for uncollectible accounts -
|
|
|
|
|
|
|
|
|
|
|
|
|
|
trade
receivables
|
|
$
|
2,047
|
|
$
|
34
|
|
$
|
(55
|
)
|
$
|
2,026
|
|
Deferred
tax valuation allowance
|
|
|
6,269
|
|
|
(2,100
|
)
|
|
─
|
|
|
4,169
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-37
EX-10.11
2
exhibit10-11.htm
EXHIBIT 10.11 - INCENTIVE STOCK OPTION AGREEMENT FORM
Exhibit 10.11 - Incentive Stock Option Agreement form
Exhibit
10.11
Summary
Information
Employee:
Name
Location:
xx
Date
of
Grant: ___, 20__
ESOP:
19__
Exercise
Price: $x.xx/Share
Expiration:
earlier of xxx or 3 months post termination
Total
No.
Shares subject to grant: xxx
Vesting:
xxx Shares vest on ____, 20__
xxx
Shares vest on ____, 20__
Grant
Type: NQSO
NONSTATUTORY
STOCK OPTION AGREEMENT
This
AGREEMENT is made and effective this x day of xxx, 20__ (the “Date of Grant”),
between ICO, Inc., a Texas corporation (the “Company”), and Name (“Employee”),
an employee of the Company or one of its subsidiaries.
To
carry
out the purposes of ICO, Inc.’s 19XX STOCK OPTION PLAN, (the “Plan”), by
affording Employee the opportunity to purchase shares of the common stock of
the
Company (“Shares”), and in consideration of the mutual agreements and other
matters set forth herein and in the Plan, the Company and Employee hereby agree
as follows:
1. Grant
of Option.
The
Company hereby irrevocably grants to Employee the right to purchase all or
any
part of an aggregate of xxx Shares (such right to purchase xxx Shares at the
purchase price set forth in paragraph 2 below being referred to herein as this
“Option”), on the terms and conditions set forth herein and in the Plan, as such
Plan may be amended or supplemented from time to time, and which Plan is
incorporated herein by reference as a part of this Agreement. This Option is
not
intended
to constitute an incentive stock option (“ISO”), within the meaning of Section
422(b) of the Internal Revenue Code of 1986, as amended (the
“Code”).
2. Purchase
Price.
The
purchase price of the Shares that may be purchased by Employee pursuant to
the
exercise of this Option shall be $xxx per Share, which has been determined
to be
not less than the fair market value of the Shares on the Date of Grant of this
Option. For the purpose of this Agreement, the “fair market value” of the Shares
shall be determined in accordance with the definition of “fair market value”
contained in the Plan.
3. Exercise
of Option.
Subject
to the earlier expiration of this Option as set forth below, this Option may
be
exercised in full or part, by written notice to the Company at its principal
executive office addressed to the attention of its General Counsel, at any
time
and from time to time after the Date of Grant hereof, but, except as otherwise
provided below, this Option shall not be exercisable for more than a percentage
of the aggregate number of Shares offered by this Option determined by the
number of full years from the Date of Grant to the date of such exercise, in
accordance with the following vesting schedule:
Number
of Full Years
Following
the Date of Grant
|
Percentage
of Shares
That
May Be Purchased
|
Less
than 1 year (vest on Date of Grant)
|
xx%
(xxx Shares)
|
1
year (vest on 1st
anniversary of Date of Grant)
|
xx%
(xxx Shares)
|
2
years (vest on 2nd
anniversary of Date of Grant)
|
xx%
(xxx Shares)
|
(or
include alternative language if not vesting on 1st
or
2nd
anniversary of Date of Grant)
|
xx%
(xxx Shares)
|
Furthermore,
in order to exercise this Option or any portion thereof, Employee must be an
employee of the Company or of a subsidiary of the Company at all times during
the period beginning on the Date of Grant and ending on the day three months
before the date of exercise. This Option shall not be exercisable in any event
after the expiration of the earlier of: (a) ten (10) years from the Date of
Grant hereof, or (b) the first business day following expiration of the three
month period after the date when Employee ceases to be an employee of the
Company or any subsidiary of the Company. Furthermore, any options that have
not
vested prior to the date of Employee’s termination of employment shall not be
exercisable. The purchase price of shares as to which this Option is exercised
shall be paid as provided under the provisions of the Plan.
4. Withholding
of Tax.
To the
extent that the exercise of this Option or the disposition of Shares acquired
by
exercise of this Option results in compensation income or wages to Employee
for
federal, state, or local tax purposes, Employee shall deliver to the Company
at
the time of such exercise or disposition such amount of money or Shares as
the
Company may require to meet its obligations under applicable tax laws or
regulations, and, if Employee fails to do so, the Company is authorized to
withhold from any cash or Share remuneration then or thereafter payable to
Employee any tax required to be withheld by reason of such resulting
compensation income. Upon an exercise of this Option, the Company is further
authorized in its discretion to satisfy any such withholding requirements out
of
any cash or Shares distributable to Employee upon such exercise.
5. Binding
Effect.
This
Agreement shall be binding upon and inure to the benefit of any successors
to
the Company and all persons lawfully claiming under Employee. In the event
of
conflict between any of the provisions in this Agreement and provisions in
the
Plan, the provisions of the Plan will govern.
6. Dispute
Resolution.
This
Agreement and the Option granted hereunder, shall be governed by, and construed
in accordance with the laws of the State of Texas, without regard to its
principles of conflicts of law. Any and all controversies, claims and
differences arising out of or relating to the Option granted under this
Agreement which cannot be settled by good faith negotiation between the parties
will be finally settled by binding arbitration brought within three (3) months
of the termination of the Option, with the date of termination to be governed
by
the provisions of the Plan and this Agreement. The binding arbitration will
be
conducted in accordance with the then existing rules of the American Arbitration
Association (“AAA”), by one arbitrator. In the event of any conflict between
such rules and this paragraph, the provisions of this paragraph shall govern.
Upon the written demand of either party, the parties shall appoint a single
arbitrator acceptable to both parties. Arbitration proceedings shall be held
in
Houston,
Texas.
The decision of the arbitrator shall be final and binding upon the parties
hereto, not subject to appeal, and shall deal with the questions of interest,
cost of the arbitration, and all matters relevant thereto. Judgment upon the
award or decision rendered by the arbitrator may be entered in any court having
jurisdiction thereof, or application may be made to such court for a judicial
recognition of the award or any order of enforcement thereof as the case may
be.
IN
WITNESS WHEREOF,
the
Company has caused this Agreement to be duly executed by its officer thereunto
duly authorized, and Employee has executed this Agreement, to be effective
as of
the Date of Grant set forth above.
|
ICO,
INC.
|
|
|
|
|
By:
|
|
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|
|
|
Printed
Name:
|
|
|
|
|
|
Title:
|
|
|
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|
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|
|
|
|
|
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EMPLOYEE
|
|
|
|
|
|
|
|
xxx
|
Page
3 of
3
EX-10.15
3
exhibit10-15.htm
EXHIBIT 10.15 - FIRST AMENDMENT EMP AGMT - KNAPP
Exhibit 10.15 - First Amendment Emp Agmt - Knapp
Exhibit
10.15
FIRST
AMENDMENT TO
EMPLOYMENT
AGREEMENT
This
First Amendment to Employment Agreement (“First Amendment”) is entered into by
and between ICO, Inc. (“Company”) and A. John Knapp, Jr. (“Employee”), to be
effective as of August 30, 2006 (the “Effective Date”).
WHEREAS,
Employee
entered into an Employment Agreement with Company, effective October 1, 2005
(the “Employment Agreement”), and Employee and Company desire to amend the
Employment Agreement as set forth herein.
NOW,
THEREFORE,
for and
in consideration of the mutual promises, covenants, and obligations contained
herein, Company and Employee agree as follows:
1. All
capitalized terms used herein and not otherwise defined herein shall have the
meaning ascribed to such terms in the Employment Agreement. Except as amended
hereby, all provisions in the Employment Agreement remain in full force and
effect.
2. The
following provision is hereby inserted in Article 2 of the Agreement, as Section
2.7:
“2.7 In
addition to the Base Salary, stock options, and other benefits afforded to
Employee under this Agreement, the Employee shall be eligible, upon the
conclusion of the fiscal year ending September 30, 2006 (“FY 2006”) and the
fiscal year ending September 30, 2007 (“FY 2007”), to receive a bonus (an
“Incentive Bonus”), pursuant to an Incentive Bonus structure and formula that
has been established and pre-approved by the Board. The Incentive Bonus earned
for FY 2006 and/or FY 2007, if any, shall be paid in lump sum cash (subject
to
all legally required withholdings) on or before the last day of the first
quarter of the following fiscal year. Any Incentive Bonus will be considered
earned only if the Employee is employed on the October 1st
immediately following the fiscal year on which the bonus is calculated.
|
(a)
|
The
Incentive Bonus for FY 2006 (“the “FY 2006 Incentive Bonus”), shall be
calculated as follows:
|
(The
sum
of annual cash incentive bonuses for FY 2006 paid to Company’s other five
Executive Leadership Team [“ELT”] members, calculated according to the incentive
plan matrices applicable to each of them, as previously approved by the
Compensation Committee)
divided
by:
(The
sum
of the FY 2006 base salaries of Company’s other five ELT members)
multiplied
by:
(Employee’s
FY 2006 Base Salary of $96,000).
|
(b)
|
The
formula for calculating the Incentive Bonus for FY 2007 (the “FY 2007
Incentive Bonus”) shall be similar to the formula for calculating the FY
2006 Incentive Bonus. The FY 2007 base salaries and incentive plan
matrices applicable to the other ELT members shall be approved by
the
Compensation Committee in its sole discretion. Employee’s FY 2007
Incentive Bonus shall be calculated using Employee’s FY 2007 Base
Salary.
|
|
(c)
|
In
addition to Employee, Company’s ELT consists of Company’s Chief Financial
Officer and the four Presidents of Company’s four major business units
(ICO Europe, Bayshore Industrial, ICO Courtenay - Australasia, and
ICO
Polymers North America divisions). In the event of any changes in
the ELT
composition during a fiscal year for which an Incentive Bonus is
calculated, the Compensation Committee shall have sole discretion
regarding whether and to what extent the bonus and base salary of
any new
or departing ELT member is included in the formula for calculating
an
Incentive Bonus payable to Employee.
|
3. Effective
October 1, 2006, Employee’s Base Salary (as defined in Section 2.1 of the
Agreement) is increased to Two Hundred Thousand Dollars ($200,000) per
annum.
IN
WITNESS WHEREOF,
Company
and Employee have duly executed this Agreement in multiple originals to be
effective on the Effective Date.
|
ICO,
Inc.
|
|
|
|
/s/
Gregory T. Barmore
|
|
Gregory
T. Barmore
Chairman
of the Board of Directors
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|
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|
|
Date:
|
October
3, 2006
|
|
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|
|
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Employee
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|
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/s/
A. John Knapp, Jr.
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A.
John Knapp, Jr.
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Date:
|
October
3, 2006
|
Page
2 of
2
EX-21.1
4
exhibit21-1.htm
EXHIBIT 21.1 - SUBSIDIARIES
Exhibit 21.1 - Subsidiaries
Exhibit
21.1
ICO,
Inc. - Subsidiaries
Subsidiary
|
State
of Incorporation or Organization
|
Additional
Names Under Which
Entities
do Business
|
Bayshore
Industrial, L.P.
|
Texas,
U.S.A.
|
Bayshore
Industrial
|
Courtenay
Polymers Pty Ltd.
|
Australia
|
Courtenay
Polymers
|
ICO
(UK) Limited
|
U.K.
|
ICO
UK; ICO Polymers
|
ICO
Europe B.V.
|
The
Netherlands
|
|
ICO
Global Services, Inc.
|
Delaware,
U.S.A.
|
|
ICO
Holdings Australia Pty Limited
|
Australia
|
|
ICO
Holdings New Zealand Limited
|
New
Zealand
|
|
ICO
Holland B.V.
|
The
Netherlands
|
ICO
Holland; ICO Polymers; Wedco
|
ICO
P&O, Inc.
|
Delaware,
U.S.A.
|
|
ICO
Polymers do Brasil Ltda.
|
Brazil
|
ICO
Polymers; ICO Polymers do Brasil
|
ICO
Polymers France S.A.S.
|
France
|
ICO
Polymers France
|
ICO
Polymers Italy S.r.l.
|
Italy
|
ICO
Polymers Italy
|
ICO
Polymers North America, Inc.
|
New
Jersey, U.S.A.
|
ICO
Polymers; Wedco
|
ICO
Technology, Inc.
|
Delaware,
U.S.A.
|
|
J.R.
Courtenay (N.Z.) Limited
|
New
Zealand
|
JR
Courtenay
|
J.R.
Courtenay Sdn Bhd
|
Malaysia
|
|
Soreco
S.A.S.
|
France
|
Soreco
|
Wedco
Technology, Inc.
|
New
Jersey, U.S.A.
|
|
EX-23.1
5
exhibit23-1.htm
EXHIBIT 23.1 - CONSENT OF INDEPENDENT ACCOUNTANTS
Exhibit 23.1 - Consent of Independent Accountants
Exhibit
23.1
CONSENT
OF INDEEPENDENT REGISTERED ACCOUNTING FIRM
We
hereby
consent to the incorporation by reference in the Registration Statements on
Form
S-8 (File Nos. 033-68638, 033-85628, 033-63641, 033-20205, 333-53443, 333-93351,
333-100995 and 333-88094) of ICO, Inc. of our report dated December 13, 2006
relating to the financial statements, financial statement schedules,
management's assessment of the effectiveness of internal control over financial
reporting and the effectiveness of internal control over financial reporting,
which appears in this Form 10-K.
/s/
PricewaterhouseCoopers LLP
|
|
|
Houston,
Texas 77002
|
December
13, 2006
|
EX-31.1
6
exhibit31-1.htm
EXHIBIT 31.1 - CEO CERTIFICATION 7241
Exhibit 31.1 - CEO Certification 7241
Exhibit
31.1
CERTIFICATION
I,
A.
John Knapp, Jr., certify that:
1. I
have
reviewed this annual report on Form 10-K of ICO, Inc. (the "Company") for the
fiscal year ended September 30, 2006;
2. Based
on
my knowledge, this annual report does not contain any untrue statement of a
material fact or omit to state a material fact necessary to make the statements
made, in light of the circumstances under which such statements were made,
not
misleading with respect to the period covered by this report;
3. Based
on
my knowledge, the financial statements, and other financial information included
in this report, fairly present in all material respects the financial condition,
results of operations and cash flows of the Company as of, and for, the periods
presented in this report;
4. The
Company's other certifying officer and I are responsible for establishing and
maintaining disclosure controls and procedures (as defined in Exchange Act
Rules
13a-15(e) and 15d-15(e))
and
internal control over financial reporting (as defined in Exchange Act Rules
13a-15(f) and 15d-15(f)) for the Company and have:
a) designed
such disclosure controls and procedures, or caused such disclosure controls
and
procedures to be designed under our supervision, to ensure that material
information relating to the Company, including its consolidated subsidiaries,
is
made known to us by others within those entities, particularly during the period
in which this annual report is being prepared;
b) designed
such internal control over financial reporting, or caused such internal control
over financial reporting to be designed under our supervision, to provide
reasonable assurance regarding the reliability of financial reporting and the
preparation of financial statements for external purposes in accordance with
generally accepted accounting principles;
c) evaluated
the effectiveness of the Company's disclosure controls and procedures and
presented in this report our conclusions about the effectiveness of the
disclosure controls and procedures, as of the end of the period covered by
this
report based on such evaluation; and
d) disclosed
in this report any change in the Company’s internal control over financial
reporting that occurred during the Company’s fourth fiscal quarter that has
materially affected, or is reasonably likely to materially affect, the Company’s
internal control over financial reporting;
and
5. The
Company's other certifying officer and I have disclosed, based on our most
recent evaluation of internal control over financial reporting, to the Company's
auditors and the audit committee of the Company's board of directors:
a) all
significant deficiencies and material weaknesses in the design or operation
of
internal control over financial reporting which are reasonably likely to
adversely affect the Company's ability to record, process, summarize and report
financial information; and
b) any
fraud, whether or not material, that involves management or other employees
who
have a significant role in the Company's internal control over financial
reporting.
|
/s/
A. John Knapp, Jr.
|
Name:
|
A.
John Knapp, Jr.
|
Title:
|
Chief
Executive Officer
|
Date:
|
December
13, 2006
|
EX-31.2
7
exhibit31-2.htm
EXHIBIT 31.2 - CFO CERTIFICATION 7241
Exhibit 31.2 - CFO Certification 7241
Exhibit
31.2
CERTIFICATION
I,
Jon C.
Biro, certify that:
1. I
have
reviewed this annual report on Form 10-K of ICO, Inc. (the "Company") for the
fiscal year ended September 30, 2006;
2. Based
on
my knowledge, this annual report does not contain any untrue statement of a
material fact or omit to state a material fact necessary to make the statements
made, in light of the circumstances under which such statements were made,
not
misleading with respect to the period covered by this report;
3. Based
on
my knowledge, the financial statements, and other financial information included
in this report, fairly present in all material respects the financial condition,
results of operations and cash flows of the Company as of, and for, the periods
presented in this report;
4. The
Company's other certifying officer and I are responsible for establishing and
maintaining disclosure controls and procedures (as defined in Exchange Act
Rules
13a-15(e) and 15d-15(e))
and
internal control over financial reporting (as defined in Exchange Act Rules
13a-15(f) and 15d-15(f)) for the Company and have:
a) designed
such disclosure controls and procedures, or caused such disclosure controls
and
procedures to be designed under our supervision, to ensure that material
information relating to the Company, including its consolidated subsidiaries,
is
made known to us by others within those entities, particularly during the period
in which this annual report is being prepared;
b) designed
such internal control over financial reporting, or caused such internal control
over financial reporting to be designed under our supervision, to provide
reasonable assurance regarding the reliability of financial reporting and the
preparation of financial statements for external purposes in accordance with
generally accepted accounting principles;
c) evaluated
the effectiveness of the Company's disclosure controls and procedures and
presented in this report our conclusions about the effectiveness of the
disclosure controls and procedures, as of the end of the period covered by
this
report based on such evaluation; and
d) disclosed
in this report any change in the Company’s internal control over financial
reporting that occurred during the Company’s fourth fiscal quarter that has
materially affected, or is reasonably likely to materially affect, the Company’s
internal control over financial reporting;
and
5. The
Company's other certifying officer and I have disclosed, based on our most
recent evaluation of internal control over financial reporting, to the Company's
auditors and the audit committee of the Company's board of directors:
a) all
significant deficiencies and material weaknesses in the design or operation
of
internal control over financial reporting which are reasonably likely to
adversely affect the Company's ability to record, process, summarize and report
financial information; and
b) any
fraud, whether or not material, that involves management or other employees
who
have a significant role in the Company's internal control over financial
reporting.
|
/s/
Jon C. Biro
|
Name:
|
Jon
C. Biro
|
Title:
|
Chief
Financial Officer
|
Date:
|
December
13, 2006
|
EX-32.1
8
exhibit32-1.htm
EXHIBIT 32.1 - CEO CERTIFICATION 1350
Exhibit 32.1 - CEO Certification 1350
Exhibit
32.1
CERTIFICATION
OF
CHIEF
EXECUTIVE OFFICER OF ICO, INC.
PURSUANT
TO 18 U.S.C. § 1350
In
connection with the accompanying annual report on Form 10-K for the fiscal
year
ended September 30, 2006 and filed with the Securities and Exchange Commission
on the date hereof (the “Report”), I, A. John Knapp, Jr., the Chief Executive
Officer of ICO, Inc. (the “Company”), hereby certify, to my knowledge,
that:
1. The
Report fully complies with the requirements of Section 13(a) or 15(d) of the
Securities Exchange Act of 1934; and
2. The
information contained in the Report fairly presents, in all material respects,
the financial condition and results of operations of the Company in respect
of
those items required to be described or presented in such Report under Section
13(a) or Section 15(d) of the Securities Exchange Act of 1934.
|
/s/
A. John Knapp, Jr.
|
Name:
|
A.
John Knapp, Jr.
|
|
Chief
Executive Officer
|
Date:
|
December
13, 2006
|
This
certification is furnished solely pursuant to Section 906 of the Sarbanes-Oxley
Act of 2002 and shall not be deemed to be a part of the Report or “filed” for
any purpose whatsoever.
EX-32.2
9
exhibit32-2.htm
EXHIBIT 32.2 - CFO CERTIFICATION 1350
Exhibit 32.2 - CFO Certification 1350
Exhibit
32.2
CERTIFICATION
OF
CHIEF
FINANCIAL OFFICER OF ICO, INC.
PURSUANT
TO 18 U.S.C. § 1350
In
connection with the accompanying annual report on Form 10-K for the fiscal
year
ended September 30, 2006 and filed with the Securities and Exchange Commission
on the date hereof (the “Report”), I, Jon C. Biro, the Chief Financial Officer
of ICO, Inc. (the “Company”), hereby certify, to my knowledge,
that:
1. The
Report fully complies with the requirements of Section 13(a) or 15(d) of the
Securities Exchange Act of 1934; and
2. The
information contained in the Report fairly presents, in all material respects,
the financial condition and results of operations of the Company in respect
of
those items required to be described or presented in such Report under Section
13(a) or Section 15(d) of the Securities Exchange Act of 1934.
|
/s/
Jon C. Biro
|
Name:
|
Jon
C. Biro
|
|
Chief
Financial Officer
|
Date:
|
December
13, 2006
|
This
certification is furnished solely pursuant to Section 906 of the Sarbanes-Oxley
Act of 2002 and shall not be deemed to be a part of the Report or “filed” for
any purpose whatsoever.
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10
resinpricegrph.jpg
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11
a-fy06revenues.jpg
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12
a-fy05revenues.jpg
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GRAPHIC
13
c-fy04revenues.jpg
FY 2004 REVENUES BY SEGMENT
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-----END PRIVACY-ENHANCED MESSAGE-----