-----BEGIN PRIVACY-ENHANCED MESSAGE----- Proc-Type: 2001,MIC-CLEAR Originator-Name: webmaster@www.sec.gov Originator-Key-Asymmetric: MFgwCgYEVQgBAQICAf8DSgAwRwJAW2sNKK9AVtBzYZmr6aGjlWyK3XmZv3dTINen TWSM7vrzLADbmYQaionwg5sDW3P6oaM5D3tdezXMm7z1T+B+twIDAQAB MIC-Info: RSA-MD5,RSA, Ic9XHPjL37GvcBERXLgXGSuDNb9MZCIY19HEZZ/yrpn78GLTcrHVKIQac9Quw4Rt t+3rg+mj40dPjL+Irgu72g== 0000950124-07-002070.txt : 20070409 0000950124-07-002070.hdr.sgml : 20070409 20070409164016 ACCESSION NUMBER: 0000950124-07-002070 CONFORMED SUBMISSION TYPE: 10-K PUBLIC DOCUMENT COUNT: 11 CONFORMED PERIOD OF REPORT: 20070131 FILED AS OF DATE: 20070409 DATE AS OF CHANGE: 20070409 FILER: COMPANY DATA: COMPANY CONFORMED NAME: HAYES LEMMERZ INTERNATIONAL INC CENTRAL INDEX KEY: 0001237941 STANDARD INDUSTRIAL CLASSIFICATION: MOTOR VEHICLE PARTS & ACCESSORIES [3714] IRS NUMBER: 320072578 STATE OF INCORPORATION: DE FISCAL YEAR END: 0131 FILING VALUES: FORM TYPE: 10-K SEC ACT: 1934 Act SEC FILE NUMBER: 000-50303 FILM NUMBER: 07756695 BUSINESS ADDRESS: STREET 1: 15300 CENTENNIAL DRIVE CITY: NORTHVILLE STATE: MI ZIP: 48167 BUSINESS PHONE: 7347375084 MAIL ADDRESS: STREET 1: 15300 CENTENNIAL DRIVE CITY: NORTHVILLE STATE: MI ZIP: 48167 FORMER COMPANY: FORMER CONFORMED NAME: HLI HOLDING CO INC DATE OF NAME CHANGE: 20030602 10-K 1 k13931e10vk.htm ANNUAL REPORT FOR FISCAL YEAR ENDED JANUARY 31, 2007 e10vk
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UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
 
Form 10-K
 
ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT of 1934
For the fiscal year ended January 31, 2007
Commission file number: 000-50303
Hayes Lemmerz International, Inc.
(Exact name of Registrant as Specified in its Charter)
 
     
Delaware   32-0072578
(State or Other Jurisdiction of
Incorporation or Organization)
  (I.R.S. Employer
Identification No.)
15300 Centennial Drive,
Northville, Michigan
(Address of Principal Executive Offices)
  48168
(Zip Code)
 
Registrant’s telephone number, including area code:
(734) 737-5000
 
Securities Registered Pursuant to Section 12(b) of the Act:
Common Stock, par value $0.01 per share
 
Name of Each Exchange on which Registered:
The NASDAQ Stock Market LLC
 
Securities Registered Pursuant to Section 12(g) of the Act:
None
 
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act.  Yes o     No þ
 
Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or Section 15(d) of the Act.  Yes o     No þ
 
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.  Yes þ     No o
 
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K (§229.405 of this chapter) is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.  þ
 
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b-2 of the Exchange Act.
 
Large accelerated filer o     Accelerated filer þ     Non-accelerated filer o
 
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Act).  Yes o     No þ
 
The aggregate market value of the registrant’s common stock held by non-affiliates was $99.7 million based on the reported last sale price of common stock on July 31, 2006, which is the last business day of the registrant’s most recently completed second fiscal quarter. For purposes of this calculation, shares held by affiliates are limited to shares beneficially owned by the registrant’s current officers and directors, which represented approximately 1.1% of all shares as of April 4, 2007.
 
Indicate by check mark whether the registrant has filed all documents and reports required to be filed by Section 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent to the distributions of securities under a plan confirmed by a court.  Yes þ     No o
 
The number of shares of Common Stock outstanding as of April 4, 2007 was 39,619,984 shares.
 
DOCUMENTS INCORPORATED BY REFERENCE
 
         
Document Description
  Form 10-K Part  
 
Portions of the Registrant’s notice of annual meeting of shareholders and proxy statement to be filed pursuant to Regulation 14A within 120 days after Registrant’s fiscal year end of January 31, 2007
    Part III  
 


 

 
HAYES LEMMERZ INTERNATIONAL, INC.
 
FORM 10-K ANNUAL REPORT
 
TABLE OF CONTENTS
 
             
        Page
 
  Business   3
  Risk Factors   11
  Unresolved Staff Comments   17
  Properties   18
  Legal Proceedings   18
  Submission of Matters to a Vote of Security Holders   21
 
  Market for Registrant’s Common Equity, Related Stockholder Matters, and Issuer Purchases of Equity Securities   21
  Selected Financial Data   23
  Management’s Discussion and Analysis of Financial Condition and Results of Operations   25
  Quantitative and Qualitative Disclosures about Market Risk   41
  Financial Statements and Supplementary Data   42
  Changes in and Disagreements with Accountants on Accounting and Financial Disclosure   93
  Controls and Procedures   93
  Other Information   94
 
  Directors and Executive Officers of the Registrant   95
  Executive Compensation   95
  Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters   95
  Certain Relationships and Related Transactions   95
  Principal Accountant Fees and Services   95
 
  Exhibits and Financial Statement Schedules   95
  99
 First Amendment dated as of October 13, 2006
 Amendment No. 3, Waiver and Consent to Amended and Restated Credit Agreement dated as of 2/9/07
 Second Amendment dated as of May 27, 2005
 Subsidiaries
 Consent of Independent Registered Public Accounting Firm
 Certification of Curtis J. Clawson, Chairman of the Board, President and Chief Executive Officer, pursuant to Section 302
 Certification of James A. Yost, Vice President, Finance, and Chief Financial Officer, pursuant to Section 302
 Certification of Curtis J. Clawson, Chairman of the Board, President and Chief Executive Officer, pursuant to Section 906
 Certification of James A. Yost, Vice President, Finance, and Chief Financial Officer, pursuant to Section 906


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FORWARD-LOOKING STATEMENTS
 
Unless otherwise indicated, references to “we,” “us,” or “our” mean Hayes Lemmerz International, Inc., a Delaware corporation, and our subsidiaries. References to fiscal year means the 12-month period commencing on February 1st of that year and ending January 31st of the following year (e.g., fiscal 2006 means the period beginning February 1, 2006, and ending January 31, 2007). This report contains forward looking statements with respect to our financial condition, results of operations, and business. All statements other than statements of historical fact made in this Annual Report on Form 10-K are forward-looking. Such forward-looking statements include, among others, those statements including the words “expect,” “anticipate,” “intend,” “believe,” and similar language. These forward looking statements involve certain risks and uncertainties. Our actual results may differ significantly from those projected in the forward-looking statements. Factors that may cause actual results to differ materially from those contemplated by such forward looking statements include, among others: (1) competitive pressure in our industry; (2) fluctuations in the price of steel, aluminum, and other raw materials; (3) changes in general economic conditions; (4) our dependence on the automotive industry (which has historically been cyclical) and on a small number of major customers for the majority of our sales; (5) pricing pressure from automotive industry customers and the potential for re-sourcing of business to lower-cost providers; (6) changes in the financial markets or our debt ratings affecting our financial structure and our cost of capital and borrowed money; (7) the uncertainties inherent in international operations and foreign currency fluctuations; (8) our ability to divest non-core assets and businesses; (9) our ability to consummate the previously announced Rights Offering; and (10) the risks described in Section 1A, “Risk Factors.” You are cautioned not to place undue reliance on the forward-looking statements, which speak only as of the date of this Annual Report on Form 10-K. We have no duty to update the forward looking statements in this Annual Report on Form 10-K and we do not intend to provide such updates.


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PART I
 
Item 1.   Business
 
Business Overview and Development
 
Originally founded in 1908, Hayes Lemmerz International, Inc.1 is a leading worldwide producer of aluminum and steel wheels for passenger cars and light trucks and of steel wheels for commercial trucks and trailers. We are also a leading supplier of automotive brake and powertrain components. We have global operations with 30 facilities, including business and sales offices and manufacturing facilities located in 14 countries around the world. We sell our products to every major North American, Japanese, and European manufacturer of passenger cars and light trucks and to commercial highway vehicle customers throughout the world.
 
Since 2001, we have taken a number of steps to strengthen our competitive position by expanding our operations in low cost countries, divesting non-core assets, rationalizing production capacity, and focusing on improving our operating performance.
 
In the beginning of fiscal 2007 we divested our operations in Bristol, Indiana and Montague, Michigan. In fiscal 2006, we divested our operations in Southfield, Michigan. In the fourth quarter of fiscal 2005, we sold a ductile iron foundry in Cadillac, Michigan that manufactured cast iron suspension and powertrain components. These facilities made up our suspension components business (Suspension business) and was part of our Components segment. Also in fiscal 2006 we announced the closure of our technical center in Ferndale, Michigan. In fiscal 2005 we divested non-core operating facilities in Au Gres, Michigan, which designed and manufactured factory equipment. Also in fiscal 2005, we divested our operations in Berea, Kentucky; Chattanooga, Tennessee; and Mexico City, Mexico, which manufactured hubs and brake drums for commercial highway vehicles (Hub and Drum business). We also sold a business that sold electronic brake controllers for towing vehicles in fiscal 2005.
 
In November 2005 we acquired an additional 20% interest in Jantas Aluminyum Jant Sanayi ve Ticaret, A.S., a Turkish aluminum wheel joint venture in which we held a 40% interest, which was then merged into Hayes Lemmerz — Inci Jant Sanayi A.S., in which we also hold a 60% interest. In January 2004 we acquired 100% of a cast aluminum wheel plant in Chihuahua, Mexico formerly operated as part of a joint venture in which we were a minority investor. We have recently completed refurbishing and expanding this facility to produce cast aluminum wheels for the North American market. In November 2003 we acquired a 60% interest in Hayes Lemmerz Jantas Jant Sanayi ve Ticaret A.S., a Turkish steel wheel joint venture in which we were a minority investor. In fiscal 2002, we acquired the remaining interest in our South African cast aluminum wheel joint venture in which we previously held 76%. In addition to these acquisitions in low cost countries, we have also invested in our existing facilities in Brazil, Thailand, and the Czech Republic.
 
We closed our facilities in Huntington, Indiana in fiscal 2006; La Mirada, California and Campiglione, Italy in fiscal 2005; Howell, Michigan in fiscal 2004; and Bowling Green, Kentucky in fiscal 2003. Production at these facilities was transferred to other facilities with excess capacity. We have also focused on continuing to improve operating performance by implementing lean manufacturing and Six Sigma initiatives, centralizing certain accounting, finance, information technology, and other functions, streamlining marketing and general and administrative overhead, and improving internal controls. We expect to continue these efforts and investments in equipment and technologies to improve operating efficiency.
 
Segment Information
 
We are organized based primarily on markets served and products produced. Under this organizational structure, our operating segments have been aggregated into three reportable segments: Automotive Wheels,
 
 
1 References to “we,” “us,” or “our” mean Hayes Lemmerz International, Inc., a Delaware corporation, and our subsidiaries. References to a fiscal year means the 12-month period commencing on February 1st of that year and ending on January 31st of the following year (i.e., “fiscal 2006” refers to the period beginning February 1, 2006 and ending January 31, 2007, “fiscal 2005” refers to the period beginning February 1, 2005 and ending January 31, 2006, and “fiscal 2004” refers to the period beginning February 1, 2004 and ending January 31, 2005.)


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Components, and Other. The Automotive Wheels segment includes results from our operations that primarily design and manufacture fabricated steel and cast aluminum wheels for original equipment manufacturers in the global passenger car, light vehicle, and heavy duty truck markets. Our Components segment includes the design and manufacture of brake and powertrain components for original equipment manufacturers in the global passenger car and light vehicle markets in addition to cast aluminum products for a variety of industries. The Other segment includes financial results related to the corporate office and the elimination of certain intercompany activities.
 
The Components segment previously included our suspension component facilities in Cadillac, Southfield and Montague, Michigan and in Bristol, Indiana. The Cadillac, Michigan facility was sold in the fourth quarter of fiscal 2005. The Southfield, Michigan facility was sold in the third quarter of fiscal 2006. An agreement to sell the remaining suspension facilities in Montague, Michigan and Bristol, Indiana was reached in the first quarter of fiscal 2007. The sale was completed in February 2007. In the fourth quarter of fiscal 2006, these facilities were reclassified to discontinued operations and assets held for sale. Prior year amounts for the Components segment have been modified to reflect these reclassifications.
 
The Other segment previously included our commercial highway wheel, hub, and brake drum facilities in Akron, Ohio; Berea, Kentucky; Chattanooga, Tennessee; and Mexico City, Mexico. In fiscal 2005 we began including our Akron, Ohio commercial highway wheel facility in our Automotive Wheels segment, which was consistent with a management change in segment review based on product classifications. In the third quarter of fiscal 2005 our commercial highway hub and brake drum facilities in Berea, Kentucky, Chattanooga, Tennessee, and Mexico City, Mexico were reclassified to discontinued operations and assets held for sale. These facilities were sold in the fourth quarter of fiscal 2005. Prior year amounts for the Automotive Wheels and Other segments have been modified to reflect these reclassifications.
 
For financial information about each segment, see Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations” and Note 21, “Segment Information” to the consolidated financial statements, which are incorporated herein by reference.
 
Automotive Wheels Products
 
Our Automotive Wheels segment includes three principal classes of products: cast aluminum wheels for passenger cars and light trucks, fabricated steel and aluminum wheels for passenger cars and light trucks, and fabricated steel wheels for commercial trucks and trailers. In fiscal 2006, we announced an intention to begin manufacturing cast aluminum wheels for commercial trucks and trailers.
 
Cast Aluminum Wheels for Passenger Cars and Light Trucks
 
We design, manufacture, and distribute a full line of cast aluminum wheels to automotive original equipment manufacturers (OEMs) in North America, Europe, South America, South Africa, and Asia. We manufacture aluminum wheels with bright finishes such as GemTech® machining, clads, and premium paints. With the exception of a limited number of cast aluminum wheels manufactured by Toyota, there is no significant manufacturing of cast aluminum wheels by OEMs.
 
Europe.  We are one of the leading suppliers of cast aluminum wheels to the passenger car and light truck markets in Europe, where we also design, manufacture, and distribute a full line of cast aluminum wheels. In Europe, our OEM customers demand a wide variety of styles and sizes of cast aluminum wheels and we maintain substantial capabilities to meet this demand.
 
Customers.  Substantially all of our European cast aluminum wheels are sold to BMW, DaimlerChrysler, Fiat, Ford, General Motors, Honda, Nissan/Renault, Peugeot, Porsche, Toyota, and Volkswagen.
 
Competition.  Our primary competitors in the European cast aluminum wheel market for passenger cars are Ronal GmbH, Borbet Leichtmetallräder, CMS, and ATS Group. The European cast aluminum wheel market is more fragmented than that of North America, with numerous producers possessing varying levels of financial resources and market positions.


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Manufacturing.  We have five cast aluminum wheel manufacturing facilities in Europe, which are located in Barcelona, Spain; Dello, Italy; Hoboken, Belgium; Ostrava, Czech Republic; and Manisa, Turkey. We utilize low pressure casting technologies to manufacture aluminum wheels in our European facilities. Engineering, research, and development for our European cast aluminum wheel operations are performed at our Dello, Italy and Hoboken, Belgium facilities.
 
North America.  We are also one of the leading suppliers of cast aluminum wheels to the passenger car and light truck markets in North America where we design, manufacture, and distribute a full line of cast aluminum wheels.
 
Customers.  In fiscal 2006, we sold the majority of our North American cast aluminum wheel production to DaimlerChrysler, Ford, and General Motors for use on vehicles produced in North America. The remainder of our North American cast aluminum wheel production was sold to Japanese OEMs in the United States.
 
Competition.  Our primary competitor in the North American cast aluminum wheel market is Superior Industries International, Inc. We also compete with Enkei, Dicastal, Prime, and other suppliers operating in North America and exports from countries such as China.
 
Manufacturing.  We currently have two cast aluminum manufacturing facilities in North America located in Gainesville, Georgia, and Chihuahua, Mexico. We completed an expansion and refurbishment of our Chihuahua and Gainesville facilities in fiscal 2006. Engineering, research, and development for our North American cast aluminum operations are performed at our Northville, Michigan facility.
 
South America, South Africa, and Asia.  We also design, manufacture, and distribute a full line of cast aluminum wheels to OEMs in South America, South Africa, and Asia. We operate an office in Japan that provides sales, engineering, and service support for the Japanese wheel market.
 
Customers.  Our largest customers for South American cast aluminum wheels are Ford, General Motors, Nissan/Renault, and Volkswagen. The largest customers for our South African cast aluminum wheels are BMW, DaimlerChrysler, Toyota, and Volkswagen. The largest customers for our Asian cast aluminum wheels are Isuzu, Mitsubishi, Nissan/Renault, and Toyota.
 
Competition.  Our primary competitors in the South American cast aluminum wheel market for passenger cars are Italspeed S.A. and Mangels Industrial S.A. Our primary competitor in the South African cast aluminum wheel market for passenger cars is Tiger Wheels Limited. Our primary competitor in the Thai cast aluminum wheel market for passenger cars is Enkei International, Inc.
 
Manufacturing.  In these markets we have cast aluminum wheel manufacturing facilities located near Sao Paulo, Brazil; Johannesburg, South Africa; and Bangkok, Thailand. Engineering, research, and development for our South American, South African, and Asian cast aluminum wheel operations is currently performed at our facilities located in Dello, Italy; Johannesburg, South Africa; and Hoboken, Belgium.
 
Fabricated Wheels for Passenger Cars and Light Trucks
 
We design, manufacture, and distribute fabricated steel and aluminum wheels for passenger cars and light trucks in North America, Europe, and South America. Our fabricated wheel products include steel and aluminum wheels that can be made in drop-center, bead seat attached and full-face designs, in a variety of finishes, including chrome and clads.
 
Europe.  We design, manufacture, and distribute a full line of fabricated steel wheels to both OEMs and the automotive aftermarket throughout Europe. We are the leading supplier of fabricated steel wheels manufactured in Europe.
 
Customers.  Our principal customers in Europe include BMW, DaimlerChrysler, Ford, General Motors, Honda, Kromag, Mitsubishi, Nissan/Renault, PSA, Suzuki, Toyota, and Volkswagen Group.
 
Competition.  Our principal competitors for the sale of fabricated steel wheels in Europe include Mefro, Magnetto, Ford, and Volkswagen.


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Manufacturing.  We have four fabricated steel wheel manufacturing facilities in Europe, located in Königswinter, Germany; Manresa, Spain; Manisa, Turkey; and Ostrava, Czech Republic. Our Manresa, Spain facility produces wheels for light trucks, recreational vehicles, and vans. Our Manisa, Turkey facility produces wheels for the Turkish market and also exports both OEM and aftermarket wheels to Western Europe. Engineering, research, and development for our European fabricated wheel operations is performed at our facility in Königswinter, Germany.
 
North America.  We design, manufacture, and distribute a full line of fabricated wheels in North America where we are the largest supplier of fabricated steel wheels. We believe that the North American steel wheel market will remain significant because OEMs will continue to specify less costly fabricated steel wheels for more moderately priced passenger cars and light trucks and for most spare wheels.
 
Customers.  We sell substantially all of our North American fabricated steel wheels to DaimlerChrysler, Ford, and General Motors. We produce fabricated aluminum wheels for DaimlerChrysler, Ford, General Motors, and Toyota.
 
Competition.  Our primary competitors in the North American steel wheel market for passenger cars and light trucks are ArvinMeritor, Inc., Topy Industries Ltd., and Central Manufacturing Company.
 
Manufacturing.  We manufacture fabricated steel wheels in North America at our facility in Sedalia, Missouri. Engineering, research, and development for our North American fabricated wheel operations is performed at our Northville, Michigan facility.
 
South America.  We design, manufacture, and distribute a full line of fabricated steel wheels to both OEMs and the automotive aftermarket throughout Brazil and Argentina. We also import wheels manufactured in Brazil for sale in North America.
 
Customers.  Our principal customers in Brazil and Argentina include DaimlerChrysler, Ford, General Motors, PSA, Nissan/Renault, and Volkswagen.
 
Competition.  Our principal competitor for the sale of fabricated steel wheels in Brazil and Argentina is ArvinMeritor, Inc.
 
Manufacturing.  We have one fabricated steel wheel manufacturing facility in South America located near Sao Paulo, Brazil. This facility has its own engineering, research, and development facility. In addition to serving the local market, this facility exports fabricated steel wheels to North America.
 
Commercial Highway Wheels
 
We design, manufacture, and distribute wheels for commercial highway vehicles in North America, Europe, South America, and Asia.
 
Europe.  We design, manufacture, and distribute steel truck and trailer wheels for sale to manufacturers of commercial highway vehicles in Europe at our facility in Königswinter, Germany and Jantas facility in Manisa, Turkey. In addition, we produce wheels for the forklift truck market at our Ostrava, Czech Republic facility.
 
Customers.  Our principal customers for steel wheels for commercial highway vehicles are DaimlerChrysler, Nissan/Renault, and Volvo.
 
Competition.  Our principal competitors for the sale of commercial highway wheels in Europe are Mefro and Magnetto.
 
Manufacturing.  In Europe, we manufacture steel truck and trailer wheels at our Königswinter, Germany facility where we produce a variety of wheels for commercial highway vehicles and perform engineering, research, and development for our European commercial highway operations. We also manufacture steel truck and trailer wheels at our facility in Manisa, Turkey.
 
North America.  We manufacture disc wheels and demountable rims for sale to manufacturers of commercial highway vehicles in North America. We also manufacture two-piece, take-apart wheels for certain special applications, including the military’s High Mobility Multiple Purpose Wheeled Vehicle (Humvee).


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Customers.  Our largest customers for commercial highway wheels and rims include Great Dane Trailers, Strick, Wabash National, Hyundai, Utility, and Trailmobile. Our commercial highway wheel and rim sales are to truck and trailer OEMs, original equipment servicers, and aftermarket distributors.
 
Competition.  Our principal competitors for the sale of commercial highway wheels and rims is Accuride Corp.
 
Manufacturing.  Wheels and rims for the commercial highway market are produced at our facility in Akron, Ohio. Engineering, research, and development for our commercial highway operations is performed at our Northville, Michigan facility.
 
South America and Asia.  We design, manufacture, and distribute steel truck and trailer wheels to OEMs in South America and Asia.
 
Customers.  Our principal customers for steel wheels for commercial highway vehicles in South America are DaimlerChrysler, Ford, Randon, and Volkswagen. Our largest customers for steel wheels for commercial highway vehicles in Asia are Telco and Volvo.
 
Competition.  Our principal competitor for the sale of commercial highway wheels in South America is Maxion. Our principal competitor for the sale of commercial highway wheels in Asia is Wheels of India.
 
Manufacturing.  We manufacture steel truck and trailer wheels in South America at our Sao Paulo, Brazil facility and in Asia at our Pune, India facility.
 
Components Products
 
Our Components segment includes two principal classes of products: automotive brake components and powertrain components. This segment also includes cast aluminum products for a variety of industries produced by our subsidiary, MGG Group B.V. (MGG). MGG has three facilities, two in the Netherlands and one in Belgium.
 
Automotive Brake Components
 
We design, manufacture, and distribute automotive brake components consisting primarily of cast iron rotors for disc brakes and composite metal and full-cast drums for drum-type brakes. Our automotive brake components are primarily produced and sold in North America.
 
Customers.  Our primary customers for automotive brake components include DaimlerChrysler, Ford, Mazda, and Nissan/Renault. In addition, we sell through other direct (Tier 1) suppliers to OEMs such as Bosch, Continental Teves, Delphi, Akebono, and TRW Automotive, Inc.
 
Competition.  Our principal competitors for the sale of automotive brake components are TRW Automotive, Inc., Bosch, ADVICS Co., Ltd., Delphi Corp., and SANLUIS Corporacion, S.A. de C.V. (Rassini Division).
 
Manufacturing.  We have two automotive brake facilities in North America located in Homer, Michigan and Monterrey, Mexico. We conduct engineering, research, and development for our brake components operations at our Northville, Michigan facility.
 
Powertrain Components
 
We design, manufacture, and distribute a variety of aluminum and polymer powertrain components including engine intake manifolds, engine covers, water crossovers, water pump housings, and ductile iron exhaust manifolds. Our powertrain and engine components are primarily produced and sold in North America.
 
Customers.  We sell most of our powertrain components to DaimlerChrysler, Ford, and General Motors. We also sell powertrain components to other Tier 1 suppliers such as Delphi, Bosch, Eaton, Magna, and Hitachi Unisia Automotive.
 
Competition.  Our primary competitor in aluminum intake manifolds is Fort Wayne Foundry. The remainder of the market for aluminum intake manifolds is highly fragmented and comprises small independent


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suppliers. Key competitors in polymer intake manifolds include Siemens AG, Mann+Hummel Group, Montaplast GmbH, Delphi, and Mark IV Industries, Inc. Our key competitor for exhaust manifolds is Wescast Industries.
 
Manufacturing.  We have two powertrain component manufacturing facilities located in Wabash, Indiana, and Nuevo Laredo, Mexico. We conduct engineering, research, and development for our powertrain components operations at our Northville, Michigan facility.
 
Other Cast Aluminum Products
 
We also have aluminum operations in Europe that manufacture a variety of cast aluminum products including heat exchangers used in gas-fired boilers, intake manifolds and aluminum housings for automotive and commercial vehicle applications, and a variety of aluminum products for general industrial applications. The bulk of these products are sold in Europe. The operations are conducted by MGG.
 
Material Source and Supply
 
We purchase most of the raw materials (such as steel and aluminum) and semi-processed or finished items (such as castings) used in the products of both the Automotive Wheels and Components segments from suppliers located within the geographic regions of our operating units. In many cases, these materials are available from several qualified sources in quantities sufficient for our needs. However, shortages of a particular material or part occasionally occur and metal markets can experience significant pricing and supply volatility. In addition, particularly with respect to semi-processed or finished items, changing suppliers may require the approval of our customers, which can involve significant time and expense.
 
In recent periods there have been significant increases in the global prices of steel and iron, and more recently natural gas, which have had and may continue to have an impact on the business of both the Automotive Wheels and Components segments.
 
In response to the increasing cost of raw materials, some metal suppliers have implemented surcharges on existing fixed price contracts. Some suppliers claim that without the surcharge they will be unable to provide adequate supplies of steel or iron. In addition, some of our suppliers have sought, and others may seek in the future, bankruptcy relief that could affect the availability or price of raw materials. These factors could negatively impact results of operations of both the Automotive Wheels and Components segments if we cannot compel suppliers to comply with existing contracts or otherwise obtain adequate supplies of these commodities. Although we have been able to largely offset the impact of iron and steel cost increases through higher scrap sales recoveries and by passing some of these costs through to certain of our customers, we may not be able to continue to do so in the future. The full impact of steel and iron prices is uncertain given the volatility in the global steel market.
 
Aluminum costs have also increased in recent periods. However, our contracts with customers generally provide that the prices of the products are based on established aluminum price indices. This allows us to largely pass along the increased costs of aluminum to our customers. Conversely, our prices to our customers would decrease should the costs of aluminum decrease.
 
To enable us to better manage our supply chain, we purchase key materials through a centralized materials and logistics function.
 
Intellectual Property
 
We believe we are an industry leader in product and process technology. We own significant intellectual property including numerous United States and foreign patents, trade secrets, trademarks, and copyrights. The protection of this intellectual property is important to the business of both the Automotive Wheels and Components segments. Our policy is to seek statutory protection for all significant intellectual property embodied in patents and trademarks. We rely on a combination of patents, trade secrets, trademarks, and copyrights to provide protection in this regard. From time to time, we grant licenses under our patents and technology and receive licenses under patents and technology of others.


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Although intellectual property is important to the business operations of both the Automotive Wheels and Components segments and in the aggregate constitutes a valuable asset, we do not believe that any single patent, trade secret, trademark, copyright, or group thereof, is critical to the success of the business of either the Automotive Wheels segment or the Components segment.
 
Seasonality
 
Although our business is not seasonal in the traditional sense for either the Automotive Wheels or Components segment, July (in North America), August (in Europe), and December are usually lower sales months for both the Automotive Wheels and Components segments because OEMs typically perform model changeovers or take vacation shutdowns during the summer, and assembly plants typically are closed for a period from shortly before the year-end holiday season until after New Year’s Day.
 
Customer Dependence
 
In fiscal 2006, the principal customers of both the Automotive Wheels and Components segments were Ford, DaimlerChrysler, and General Motors (the three of which comprised approximately 48% of our fiscal 2006 net sales on a worldwide basis), as well as BMW, Toyota, Volkswagen, Nissan/Renault, and Honda. Other customers included Fiat, Audi, Skoda, Mazda, and Mitsubishi. We also sell some of our components to other Tier 1 automotive suppliers such as Bosch, Continental Teves, Delphi, and Visteon. The significant customers for each of our product lines are discussed above under “Automotive Wheels Products” and “Components Products.”
 
The loss of a significant portion of sales to any of our principal customers could have a material adverse impact on our business as a whole or on the business of the affected segment. We have been doing business with each of our principal customers for many years, and sales are composed of a number of different product lines and of different part numbers within product lines and are made to individual divisions of such customers. In addition, we supply products to many of these customers in both North America and Europe, which reduces our reliance on any single market.
 
Backlog
 
Generally, our products are not on a backlog status for either the Automotive Wheels or Components segment. Products are produced from readily available materials, have a relatively short manufacturing cycle, and have short customer lead times. Each operating unit maintains its own inventories and production schedules.
 
Competition
 
The major domestic and foreign markets for the products of both the Automotive Wheels and Components segments are highly competitive. Competition in both the Automotive Wheels and Components segments is based primarily on price, quality, delivery, technology, and overall customer service. Competitors typically vary among each of our products and geographic markets. The significant competitors for each of our product lines are discussed above under “Automotive Wheels Products” and “Components Products.”
 
Research and Development
 
We engage in ongoing engineering, research, and development activities to improve the reliability, performance, and cost-effectiveness of our existing products and to design and develop new products for existing and new applications. Our spending on engineering, research, and development programs was $4.4 million for the fiscal year ended January 31, 2007, $5.8 million for the fiscal year ended January 31, 2006, and $8.9 million for the fiscal year ended January 31, 2005.
 
Environmental Compliance
 
We believe we are in material compliance with all environmental laws, ordinances, and regulations. We have 24 facilities registered or recommended for registration under ISO 14001 and we are working to obtain ISO 14001 registration at all of our active manufacturing facilities worldwide. We do not anticipate any material capital


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expenditures for environmental compliance or any adverse effect on our earnings or competitive position as a result of environmental matters. For more information on potential environmental issues and risks see Item 1A, “Risk Factors” and Item 3, “Legal Proceedings.”
 
Employees
 
At January 31, 2007, we had approximately 8,500 employees, approximately 1,500 of whom are based in the United States. We consider our relations with our employees to be good.
 
Financial Information about Geographic Areas
 
We currently have operations in 14 countries including the United States, Germany, Italy, Spain, the Netherlands, Belgium, Czech Republic, Turkey, Brazil, South Africa, Mexico, Thailand, India, and Japan. We operate seven facilities in the United States and 23 facilities in foreign countries. Of our foreign operations, 18 facilities are part of the Automotive Wheels segment and five are part of the Components segment.
 
As we do not prepare consolidated financial statements by country, providing a breakdown of long-lived assets by geographic areas in which we operate is impracticable. The following table sets forth, for or at the end of each of the last three fiscal years, revenues from external customers attributable to the United States and other foreign countries from which we derive revenues (dollars in millions):
 
                         
    Year Ended  
    January 31,
    January 31,
    January 31,
 
    2007     2006     2005  
 
Revenues:
                       
United States
  $ 562.1     $ 595.8     $ 569.8  
Germany
    268.7       231.8       198.7  
Other foreign countries
    1,225.4       1,128.9       1,004.9  
                         
Total
  $ 2,056.2     $ 1,956.5     $ 1,773.4  
                         
 
Our Automotive Wheels segment is substantially dependent upon foreign operations. In fiscal 2006, approximately 79% of the net sales of the Automotive Wheels segment were from foreign operations. For a discussion of the risks attributable to foreign operations, see Item 1A, Risk Factors, “We have significant international operations that subject us to risks not faced by domestic competitors.”
 
Available Information
 
Our internet website address is www.hayes-lemmerz.com. Our annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K, and any amendments to those reports filed or furnished pursuant to section 13(a) or 15(d) of the Exchange Act are available free of charge through our website as soon as reasonably practicable after those reports are electronically filed with, or furnished to, the SEC.
 
Item 1A.   Risk Factors.
 
Industry Risks
 
Cyclical demand in the automotive industry may adversely affect our business.
 
Most of our sales are to automotive original equipment manufacturers (OEMs) or direct (Tier 1) suppliers. Therefore, our financial performance is subject to conditions in the automotive industry, which are cyclical and depend on conditions in the U.S. and global economies generally. A weakening of the U.S. and global economies or an increase in interest rates could reduce consumer spending and demand for automobiles and light trucks, leading to decreased production by our customers, which could hurt our sales and financial performance. Our sales are also impacted by our customers’ inventory levels and production schedules. Due to the present uncertainty in the economy, some of our customers have been reducing their forecasts for new vehicle production. Decreases in


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demand for new vehicles may have a significant negative impact on our business. Because we have high fixed production costs, relatively small declines in our customers’ production could significantly reduce our profitability.
 
We depend on a small number of significant customers.
 
We derived approximately 48% of our fiscal 2006 sales from direct sales to Ford, DaimlerChrysler, and General Motors and their subsidiaries. In addition, some of our other sales are to Tier 1 suppliers who incorporate our components into products which they sell to these three OEMs. Neither we nor our Tier 1 customers may be able to maintain our current relationships with these customers or continue to supply them at current levels. Furthermore, these customers have had declining market share in North America in recent years, resulting in reduced demand. In addition, our sales are dependent on particular vehicle platforms that include our products. If production of those platforms were to be decreased or discontinued, our sales would be reduced. The loss of a significant portion of sales to Ford, DaimlerChrysler, or General Motors or their Tier 1 suppliers could have a material adverse effect on our business. In addition, certain of our customers have filed for bankruptcy protection in the past year and additional customers may file for bankruptcy protection in the future. This could result in adverse changes in these customers’ production levels, pricing, and payment terms and could limit our ability to collect receivables, which could harm our business or results of operations.
 
Our customers’ cost cutting efforts and purchasing practices may adversely impact our business.
 
Our customers are continually seeking to lower their costs of manufacturing. These cost reductions may include relocation of our customers’ operations to countries with lower production costs. Customers might find it less costly to manufacture themselves at relocated facilities or to rely on foreign suppliers with lower production costs, whether or not the customers’ production is relocated, either of which may have a significant negative impact on our business.
 
Changes in our customers’ purchasing policies or payment practices could also have an adverse effect on our business. For example, during fiscal 2004, two of our major customers discontinued early payment programs in which we participated, which negatively impacted our liquidity.
 
We operate in the highly competitive automotive supply industry.
 
The automotive supply industry is highly competitive, both domestically and internationally, with a large number of suppliers competing to provide products to a relatively small number of OEMs. Competition is based primarily on price, quality, timely delivery, and overall customer service. Many of our competitors are larger and have greater financial and other resources than we do. Further consolidation in the industry may result in fewer, larger suppliers who benefit from purchasing and distribution economies of scale. In addition, some of our competitors are former divisions or subsidiaries of our customers. We may not be able to compete successfully with these or other companies. In addition, there is a trend toward OEMs expanding their business relationships with a smaller number of “preferred” suppliers. If we are not designated a preferred supplier, we could lose sales to competitors that are preferred suppliers.
 
Furthermore, the rapidly evolving nature of the automotive industry may attract new entrants, particularly in low cost countries such as China. We may not be able to offer our products at prices competitive with those of competitors in low-cost countries and pricing pressure created by such competitors could reduce our sales and margins. These factors have led to a re-sourcing of certain future business to foreign competitors in the past and may continue to do so in the future. In addition, any of our competitors may develop superior products, produce similar products at a lower cost than us, or adapt more quickly to new technologies or evolving customer requirements. As a result, our products may not be able to compete successfully. A number of our competitors have been forced to seek bankruptcy protection partially as a result of highly competitive market conditions in our industry.


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Financial Risks
 
We have substantial levels of debt and debt service that will divert a significant amount of cash from our business operations.
 
We have substantial levels of debt, including debt under our Amended and Restated Credit Agreement dated as of April 11, 2005 and related documents (Credit Facility), our 101/2% senior notes due 2010 (Senior Notes) and other debt instruments. As of January 31, 2007, we had $714.3 million of total indebtedness and $38.4 million of cash and cash equivalents. Although we must either amend or refinance our Credit Facility in order to complete the recently announced Rights Offering (Rights Offering) to our common stockholders (see Note 24, Subsequent Events, to the consolidated financial statements included herein) and we will use the proceeds of the Rights Offering to repurchase our Senior Notes, following the Rights Offering, we will continue to have substantial levels of debt outstanding and we may incur significant additional debt in the future. The degree to which we will be leveraged could have important consequences, including:
 
  •  requiring a substantial portion of our cash flow from operations to be dedicated to debt service and therefore not available for our operations, capital expenditures, and future business opportunities;
 
  •  increasing our vulnerability to a downturn in general economic conditions or in our business;
 
  •  limiting our ability to adjust to changing market conditions, placing us at a competitive disadvantage compared to our competitors that have relatively less debt; and
 
  •  limiting our ability to obtain additional financing or access additional funds under our Credit Facility for capital expenditures, working capital, or general corporate purposes.
 
Restrictions and covenants in the indenture governing the Senior Notes and the Credit Facility limit our ability to take certain actions and may limit access to our revolving credit facility.
 
Our Credit Facility and the indenture governing the Senior Notes and our other debt agreements contain a number of significant covenants that, among other things, will restrict our ability, and the ability of our subsidiaries, to:
 
  •  declare dividends or redeem or repurchase capital stock;
 
  •  prepay, redeem, or purchase debt, including the Senior Notes;
 
  •  incur liens and engage in sale-leaseback transactions;
 
  •  make loans and investments;
 
  •  incur additional debt, including borrowings under our Credit Facility;
 
  •  amend or otherwise alter certain debt documents;
 
  •  make capital expenditures;
 
  •  engage in mergers, acquisitions, and asset sales;
 
  •  enter into transactions with affiliates; and
 
  •  alter the business we conduct.
 
In addition, the Credit Facility requires us to satisfy certain financial covenants and we may become subject to additional or more restrictive covenants in connection with future borrowing.
 
Although we must either amend or refinance our Credit Facility and we will use the proceeds of the Rights Offering to repurchase our Senior Notes, any new borrowings would be expected to include similar financial and restrictive covenants. These covenants may prevent us from accessing any revolving credit line and may limit our liquidity. Our ability to comply with these covenants may be affected by events beyond our control. If we are unable to comply with the covenants under any of our debt instruments, there would be a default which could result in acceleration of our debt and potentially our bankruptcy. Additionally, a default resulting from our failure to comply


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with such covenants or the applicable borrowing conditions would preclude us from borrowing additional funds. Compliance with the covenants could cause us to conduct our business, or to forgo opportunities, in such a manner as to materially harm our business.
 
We may not generate sufficient cash flow to fund required capital expenditures and for that and other reasons we may need additional financing in the future, which we may be unable to obtain.
 
Our business requires us to make significant capital expenditures to acquire equipment needed to produce products for new customer programs, maintain existing equipment, and implement technologies to reduce production costs in response to customer pricing pressure. We may not generate sufficient cash flow from operations to fund our capital expenditure requirements. In that event, we may need to obtain additional financing or take other steps to reduce expenses or generate cash. In addition, lower sales or unanticipated expenses could give rise to additional financing requirements. We may be unable to obtain financing on favorable terms, or at all. If adequate funds are not available on acceptable terms, we may be required to make significant reductions in expenses and capital expenditures, which could significantly restrict our operations and limit our ability to enhance our products, fund capital investments, respond to competitive pressures, or take advantage of business opportunities.
 
We may suffer future asset impairments and other restructuring charges, including write downs of goodwill or intangible assets.
 
We record asset impairment losses when we determine that our estimates of the future undiscounted cash flows from an operation will not be sufficient to recover the carrying value of that facility’s building, fixed assets, and production tooling. During fiscal 2006 we recorded total asset impairment losses and other restructuring charges of $43.8 million and we may incur significant similar losses and charges with respect to other facilities in the future.
 
In connection with our emergence from Chapter 11 and the application of fresh start accounting, we recorded significant increases in goodwill and intangible assets. At January 31, 2007 we had approximately $384 million in goodwill and other intangible assets recorded on our Consolidated Balance Sheets. We are required to evaluate annually whether our goodwill and other intangible assets have been impaired. Any future write-off of a significant portion of goodwill or intangible assets would have an adverse effect on our financial condition and results of operations.
 
Our exposure to variable interest rates and foreign currency fluctuations may negatively affect our results.
 
A portion of our debt, including our borrowings under the Credit Facility, bears interest at variable rates. Any increase in the interest rates will increase our expenses and reduce funds available for our operations and future business opportunities. Increases in interest rates will also increase the risks resulting from our significant debt levels.
 
Due to the increase in our operations outside the United States, we have experienced increased foreign currency exchange gains and losses in the ordinary course of our business. Fluctuations in exchange rates may have a material impact on our financial condition as cash flows generated in other currencies will be used, in part, to service our dollar-denominated debt. This fluctuation could result in an increase in our overall leverage and could result in less cash flow available for our operations, capital expenditures, and repayment of our obligations.
 
In addition, fluctuations in foreign currency exchange rates may affect the value of our foreign assets as reported in U.S. dollars, and may adversely affect reported earnings and, accordingly, the comparability of period-to-period results of operations. Changes in currency exchange rates may affect the relative prices at which we and foreign competitors sell products in the same market. In addition, changes in the value of the relevant currencies may affect the cost of certain items required in our operations. Although we attempt to hedge against fluctuations in interest rates or exchange rates, such fluctuations may have a material adverse effect on our financial condition or results of operations, or cause significant fluctuations in quarterly and annual results.


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We may be unable to maintain trade credit with our suppliers.
 
We currently maintain trade credit with certain of our key suppliers and utilize such credit to purchase significant amounts of raw material and other supplies with payment terms. As conditions in the automotive supply industry have become less favorable, key suppliers have been seeking to shorten trade credit terms or to require cash in advance for payment. If a significant number of our key suppliers were to shorten or eliminate our trade credit, our inability to finance large purchases of key supplies and raw materials would increase our costs and negatively impact our liquidity and cash flow.
 
The nature of our business exposes us to product liability, recall, and warranty claims and other legal proceedings.
 
We are subject to litigation in the ordinary course of our business. The risk of product liability, recall, and warranty claims are inherent in the design, manufacture, and sale of automotive products, the failure of which could result in property damage, personal injury, or death. Although we currently maintain what we believe to be suitable and adequate product liability insurance, we may not be able to maintain this insurance on acceptable terms and this insurance may not provide adequate protection against potential liabilities. In addition, we may be required to participate in a recall involving our products. Such a recall would not be covered by our insurance. Furthermore, our customers can initiate a recall of our products without our agreement and offset their costs of the recall against payments due to us for other products. A successful product liability claim in excess of available insurance coverage or a requirement to participate in a product recall could have a material adverse effect on our business. In addition, we are involved in other legal proceedings, which could adversely affect our cash flows, financial condition, or results of operations.
 
Our pension and other postretirement employee benefits expense could materially increase.
 
Certain of our current and former employees participate in defined benefit pension plans. The plans are currently underfunded. Declines in interest rates or the market values of the securities held by the plans, or certain other changes, could materially increase the amount by which the plans are underfunded, affect the level and timing of required contributions, and significantly increase our pension expenses and reduce profitability.
 
We also sponsor other postretirement employee benefit plans that cover certain current and former employees and eligible dependents. We fund these obligations on a pay-as-you-go basis. Increases in the expected cost of the benefits, particularly health care, in excess of our assumptions could increase our actuarially determined liability and related expense along with future cash outlays.
 
Our credit rating has been downgraded and we may experience further downgrades in the future, and the cost of amending or refinancing our Credit Facility may increase.
 
Our debt is rated by nationally recognized statistical rating organizations. These organizations have downgraded certain of our debt ratings in the last twelve months and may further downgrade our debt ratings in the future. While these actions do not impact our current cost of borrowing, they could significantly reduce our access to the debt markets and increase the cost of amending or refinancing our Credit Facility. If we are unable to amend or refinance our Credit Facility we will be unable to complete the Rights Offering and may be required to seek alternative means to de-leverage the Company, which may not be available on commercially reasonable terms, if at all. If we are unable to de-leverage the Company, our financial condition will be adversely affected.
 
Operational Risks
 
Increased cost of supplies and raw materials, especially steel and iron, could affect our financial health.
 
Our business is subject to the risk of price increases and periodic delays in the delivery of raw materials and supplies. The availability and price of these commodities are subject to market forces largely beyond our control. Fluctuations in prices or availability of these raw materials or supplies will affect our profitability and could have a material adverse effect on our business, results of operations, or financial condition. In addition, if any of our


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suppliers seek bankruptcy relief or otherwise cannot continue their business as anticipated, the availability or price of raw materials could be adversely affected.
 
In recent periods there have been significant increases in the global prices of steel, aluminum, and natural gas, which have had and may continue to have an impact on our business. Continued increases in the price of steel, aluminum, natural gas, or other key materials and supplies may have a material adverse effect on our business, results of operations, or financial condition. Although we have been able to pass some of the supply and raw material cost increases onto our customers, competitive and marketing pressures may prevent us from doing so in the future. In addition, our customers are not contractually obligated to accept certain of these price increases. This inability to pass on price increases to our customers could adversely affect our operating margins and cash flow, and result in lower operating income and profitability.
 
Unexpected equipment failures, delays in deliveries, or catastrophic loss at any of our manufacturing facilities could lead to production curtailments or shutdowns.
 
Equipment failure, interruption of supply, labor disputes, or other causes could significantly reduce production of our products, which would reduce our sales and earnings for the affected period. In addition, we generally produce our products on a “just in time” basis and do not hold large inventories. If production is interrupted at any of our manufacturing facilities, even if only temporarily or as a result of events that are beyond our control, delivery times could be severely affected. Any significant delay in deliveries to our customers could lead to returns or cancellations and cause us to lose future sales, as well as expose us to claims for damages. Our manufacturing facilities are also subject to the risk of catastrophic loss due to unanticipated events such as fires, explosions, or violent weather conditions. We have in the past and may in the future experience plant shutdowns or periods of reduced production as a result of equipment failure, power outages, delays in deliveries, or catastrophic loss, which could have a material adverse effect on our results of operations or financial condition.
 
We have significant international operations that subject us to risks not faced by domestic competitors.
 
Approximately 73% of our consolidated net sales and approximately 79% of the net sales of the Automotive Wheels segment in fiscal 2006 were from operations outside the United States. We expect sales from our international operations to continue to represent a substantial and growing portion of our business and that of the Automotive Wheels segment. Risks inherent in international operations include the following:
 
  •  agreements may be difficult to enforce and receivables difficult to collect through a foreign country’s legal system;
 
  •  foreign customers may have longer payment cycles;
 
  •  foreign countries may impose additional withholding taxes or otherwise tax our foreign income, impose tariffs or adopt other restrictions on foreign trade or investment, including foreign exchange controls;
 
  •  foreign laws or regulations may restrict our ability to repatriate cash from foreign operations;
 
  •  necessary export licenses or customs clearances may be difficult to obtain;
 
  •  intellectual property rights may be more difficult to enforce in foreign countries;
 
  •  political or economic conditions or exposure to local social unrest, including any resultant acts of war, terrorism or similar events in the countries in which we operate could have an adverse effect on our earnings from operations in those countries;
 
  •  unexpected adverse changes in foreign laws or regulatory requirements may occur;
 
  •  compliance with a variety of foreign laws and regulations may be difficult;
 
  •  in certain countries we are subject to nationwide collective labor agreements that we did not negotiate;
 
  •  labor laws in certain countries may make it more difficult or expensive to reduce our labor force in response to reduced demand; and


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  •  differing foreign tax structures may subject us to additional taxes or affect our ability to repatriate cash from our foreign subsidiaries.
 
Any of these factors could have a material adverse effect on our business, cash flows, financial condition, and results of operations.
 
We may not be able to successfully implement our planned operational improvements or realize the benefits of those plans already implemented.
 
As part of our ongoing focus on being a low-cost provider of high quality products, we continually analyze our business to further improve our operations and identify cost-cutting measures. If we do not identify and implement operational improvements or if implemented improvements do not generate the expected benefits, we may be unable to offer products at a competitive price and generate sufficient operating funds to service our debt or make necessary capital expenditures. If that were to happen, alternative sources of financing may not be available to us on commercially reasonable terms or at all.
 
We may not be able to timely or successfully launch new products.
 
In order to effectively compete in the automotive supply industry, we must be able to launch new products to meet our customers’ demand. We may not be able to install and obtain customer approval of the equipment needed to produce products for new programs in time for the start of production. In addition, transitioning our manufacturing facilities and resources to full production under new product programs may impact production rates or other operational efficiency measures. Moreover, our customers may delay or cancel the launch of new product programs or actual production may be below planned quantities. Our failure to successfully launch new products, or a failure by our customers to successfully launch new programs in the quantities anticipated, could adversely affect our results.
 
Our success will depend on our ability to attract and retain qualified employees.
 
Our success depends in part on our ability to attract, hire, train, and retain qualified engineering, managerial, technical, sales, and marketing personnel. We face significant competition for these types of employees. As we implement measures to improve our cost structure, employee morale may suffer. We may be unsuccessful in attracting and retaining the personnel we require and key personnel may leave and compete against us. We may be unsuccessful in replacing key managers who either resign or retire. The loss of any member of our senior management team or other experienced, senior employees could impair our ability to execute our business plan and strategic initiatives, cause us to lose customers and reduce our sales, or lead to the loss of other key employees. In any such event, our financial condition, results of operations, and cash flows could be adversely affected.
 
We might fail to adequately protect our intellectual property or third parties might assert that our technologies infringe on their intellectual property.
 
We rely on a combination of patents, trade secrets, trademarks and copyrights to protect our intellectual property, but this protection might be inadequate. For example, our pending or future patent applications might not be approved or, if allowed, they might not be of sufficient strength or scope. Conversely, third parties might assert that our technologies infringe their proprietary rights. We are currently involved in litigation in which the plaintiff has asserted that we have infringed on its patents. This litigation, and possible future litigation, could result in substantial costs and diversion of our efforts and could adversely affect our business, whether or not we are ultimately successful. For more information on this litigation, see Item 3 “Legal Proceedings.”
 
Our products may be rendered obsolete or less attractive by changes in regulatory requirements or competitive technologies.
 
Changes in legislative, regulatory or industry requirements or in competitive technologies may render certain of our products obsolete or less attractive. Our ability to anticipate changes in technology and regulatory standards and to successfully develop and introduce new and enhanced products on a timely basis will be a significant factor in our ability to remain competitive. Certain of our products may become obsolete and we may not be able to


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achieve the technological advances necessary for us to remain competitive. We are also subject to the risks generally associated with new product introductions and applications, including lack of market acceptance, delays in product development, and failure of products to operate properly.
 
A high percentage of our customers’ employees and certain of our employees are unionized or covered by collective bargaining agreements.
 
Many employees of our major customers and certain of our employees are unionized. Certain of our employees in the United States are represented by the United Steel Workers Union, all of whom are employed at our facility in Akron, Ohio. Negotiations with the United Steel Workers Union for a new union agreement is not expected until fiscal 2008. As is common in Mexico and many European jurisdictions, substantially all of our employees in Europe and Mexico are covered by country-wide collective bargaining agreements, which are subject to negotiations on an annual basis. Although we believe that our relations with our employees are good, a dispute between us and our employees could have a material adverse effect on our business. In addition, significant percentages of the workforces at certain of our major customers are unionized. Strikes or labor disputes at a major customer could result in reduced production of vehicles incorporating our products. This would reduce demand for our products and could have a material adverse effect on our sales and results of operations during the affected periods.
 
We are subject to potential exposure to environmental liabilities.
 
We are subject to various foreign, federal, state, and local environmental laws, ordinances, and regulations, including those governing discharges into the air and water, the storage, handling and disposal of solid and hazardous wastes, the remediation of contaminated soil and groundwater, and the health and safety of our employees. We are also required to obtain permits from governmental authorities for certain operations. We may not be in complete compliance with these permits at all times. If we fail to comply with these permits, we could be fined or otherwise sanctioned by regulators and the fine or sanction could be material.
 
The nature of our operations and the history of industrial uses at some of our facilities expose us to the risk of environmental liabilities that could have a material adverse effect on our business. For example, we may be liable for the costs of removal or remediation of contamination that may be present on our property, even if we did not know about or cause the contamination and even if the practices that resulted in the contamination were legal when they occurred.
 
Item 1B.   Unresolved Staff Comments
 
None.


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Item 2.   Properties
 
We operate 10 facilities in North America, 14 facilities in Europe, and six facilities in South America, Asia, and South Africa. We believe that our plants are adequate and suitable for the manufacturing of products for the markets in which we sell. In addition to the operating facilities discussed above, we have one non-operating facility in Howell, Michigan that is currently held for sale. Our properties in the United States are subject to mortgages or deeds of trust granted to Citibank North America, Inc. to secure our obligations under the Credit Facility. In addition, our properties in Belgium, Brazil, Czech Republic, Germany, Italy, Mexico, the Netherlands, and Spain are subject to mortgages granted to certain of our subsidiaries to secure certain intercompany obligations.
 
The following table summarizes our operating facilities:
 
             
            Owned/
Location
 
Segment
 
Purpose
 
Leased
 
North America
           
Akron, OH
  Automotive Wheels   Manufacturing   Owned
Chihuahua, Mexico
  Automotive Wheels   Manufacturing   Owned
Gainesville, GA
  Automotive Wheels   Manufacturing   Owned
Homer, MI
  Components   Manufacturing   Owned
Laredo, TX
  Components   Offices and Warehouse   Leased
Monterrey, Mexico
  Components   Manufacturing   Leased
Northville, MI
  Other   World Headquarters, R&D   Owned
Nuevo Laredo, Mexico
  Components   Manufacturing   Owned
Sedalia, MO
  Automotive Wheels   Manufacturing   Owned
Wabash, IN
  Components   Manufacturing   Owned
Europe
           
Barcelona, Spain
  Automotive Wheels   Manufacturing   Owned
Bergen, Netherlands
  Components   Manufacturing   Owned
Dello, Italy
  Automotive Wheels   Manufacturing   Owned
Hoboken, Belgium (2 facilities)
  Automotive Wheels and Components   Manufacturing   Owned
Königswinter, Germany (2 facilities)
  Automotive Wheels   Manufacturing   Owned
Manisa, Turkey (3 facilities)
  Automotive Wheels   Manufacturing   Owned
Manresa, Spain
  Automotive Wheels   Manufacturing   Owned
Ostrava, Czech Republic (2 facilities)
  Automotive Wheels   Manufacturing   Owned
Tegelen, Netherlands
  Components   Manufacturing   Owned
Rest of the World
           
Bangkok, Thailand
  Automotive Wheels   Manufacturing   Leased
Johannesburg, S. Africa
  Automotive Wheels   Manufacturing   Owned
Pune, India
  Automotive Wheels   Manufacturing   Leased
Sao Paulo, Brazil (2 facilities)
  Automotive Wheels   Manufacturing   Owned
Yokohama, Japan
  Automotive Wheels   Sales Office   Leased
 
Item 3.   Legal Proceedings
 
On May 3, 2002, a class action lawsuit was filed against thirteen of our former directors and officers (but not us) and KPMG LLP, our independent registered public accounting firm, in the U.S. District Court for the Eastern District of Michigan, seeking damages for a class of persons who purchased our bonds between June 3, 1999 and September 5, 2001 and who claim to have been injured because they relied on our allegedly materially false and misleading financial statements. Additionally, before the commencement of the Chapter 11 Bankruptcy case, four


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other class actions were filed in the U.S. District Court for the Eastern District of Michigan against us and certain of our directors and officers on behalf of a class of purchasers of our common stock from June 3, 1999 to December 13, 2001, based on similar allegations of securities fraud. Pursuant to our Plan of Reorganization, we agreed, subject to certain conditions, to indemnify certain of our former directors against certain liabilities, including those matters described above, up to an aggregate of $10 million. On July 20, 2005 the court approved a settlement, which includes payment by certain defendants, including the former directors, of $7.2 million. On June 3, 2005, the former directors filed suit against us in the Delaware Court of Chancery seeking indemnification under the Plan of Reorganization. We dispute that any indemnification obligation exists. Trial has been set for August 2007. If the plaintiffs are successful and the court determines that an indemnification obligation exists, the amount of the obligation could be material.
 
We are the defendant in a patent infringement matter filed in 1997 in the U.S. District Court for the Eastern District of Michigan. Lacks Incorporated (Lacks) alleged that we infringed on three patents held by Lacks relating to chrome-plated plastic cladding for steel wheels. Prior to fiscal 2000, the Federal District Court dismissed all claims relating to two of the three patents that Lacks claimed were infringed and dismissed many of the claims relating to the third patent. The remaining claims relating to the third patent were submitted to a special master. In January 2001, the special master issued a report finding that Lacks’ third patent was invalid and recommending that Lacks’ remaining claims be dismissed; the trial court accepted these recommendations. Lacks appealed this matter to the Federal Circuit Court. The Federal Circuit Court vacated the trial court’s ruling that the third patent was invalid and remanded the matter back to the trial court for further proceedings. Discovery on the remanded claims is ongoing. In July 2003, Lacks filed an administrative claim in the Bankruptcy Court for $12 million relating to the alleged patent infringement.
 
We were party to a license agreement with Kuhl Wheels, LLC (Kuhl), whereby Kuhl granted us an exclusive patent license concerning “high vent” steel wheel technology known as the Kuhl Wheel (Kuhl Wheel), which agreement was terminated as of January 10, 2003 pursuant to a stipulation between us and Kuhl in connection with our bankruptcy proceeding. The original license agreement (as amended, the License Agreement), dated May 11, 1999, granted us a non-exclusive license for the Kuhl Wheel technology. The License Agreement was subsequently amended to provide us with an exclusive worldwide license. On January 14, 2003, we filed a Complaint for Declaratory and Injunctive Relief against Kuhl and its affiliate, Epilogics Group, in the U.S. District Court for the Eastern District of Michigan. We commenced such action seeking a declaration of noninfringement of two U.S. patents and injunctive relief to prevent Epilogics Group and Kuhl from asserting claims of patent infringement against us, and disclosing and using our technologies, trade secrets, and confidential information to develop, market, license, manufacture, or sell automotive wheels.
 
The nature of our business subjects us to litigation in the ordinary course of our business. In addition, we are from time to time involved in other legal proceedings. Although claims made against us prior to May 12, 2003, the date on which the Plan of Reorganization was confirmed, except as described in the immediately following paragraph, were discharged and are entitled only to the treatment provided in the Plan of Reorganization or in connection with settlement agreements that were approved by the Bankruptcy Court prior to our emergence from bankruptcy, we cannot guarantee that any remaining or future claims will not have a significant negative impact on our results of operations and profitability. In addition, certain claims made after the date of our bankruptcy filing may not have been discharged in the bankruptcy proceeding.
 
Claims made against us prior to the date of the bankruptcy filing or the confirmation date may not have been discharged if the claimant had no notice of the bankruptcy filing or various deadlines in the Plan of Reorganization. Although certain parties have informally claimed that their claims were not discharged, we are not presently aware of any party that is seeking to enforce claims that we believe were discharged or a judicial determination that their claims were not discharged by the Plan of Reorganization. In addition, in other bankruptcy cases, states have challenged whether their claims could be discharged in a federal bankruptcy proceeding if they never made an appearance in the case. This issue has not been finally settled by the U.S. Supreme Court. Therefore, we can give no assurance that our emergence from bankruptcy resulted in a discharge of all claims against us with respect to periods prior to the date we filed for bankruptcy protection. Any such claim not discharged could have a material adverse effect on our financial condition and profitability; however, we are not presently aware of any such claims.


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Moreover, our European operations and certain other foreign operations did not file for bankruptcy protection, and claims against them are not affected by our bankruptcy filing.
 
In the ordinary course of our business, we are a party to other judicial and administrative proceedings involving our operations and products, which may include allegations as to manufacturing quality, design, and safety. We carry insurance coverage in such amounts in excess of our self-insured retention as we believe to be reasonable under the circumstances and which may or may not cover any or all of our liabilities in respect of claims and lawsuits. After reviewing the proceedings that are currently pending (including the probable outcomes, reasonably anticipated costs and expenses, availability and limits of insurance rights under indemnification agreements, and established reserves for uninsured liabilities), we believe that the outcome of these proceedings will not have a material adverse effect on the financial condition or ongoing results of our operations.
 
We are exposed to potential product liability and warranty risks that are inherent in the design, manufacture and sale of automotive products, the failure of which could result in property damage, personal injury, or death. Accordingly, individual or class action suits alleging product liability or warranty claims could result. Although we currently maintain what we believe to be suitable and adequate product liability insurance in excess of our self-insured amounts, there can be no assurance that we will be able to maintain such insurance on acceptable terms or that such insurance will provide adequate protection against potential liabilities. In addition, we may be required to participate in a recall involving such products, for which we maintain only limited insurance. A successful claim brought against us in excess of available insurance coverage, if any, or a requirement to participate in any product recall, could have a material adverse effect on our results of operations or financial condition.
 
Under the Comprehensive Environmental Response, Compensation, and Liability Act of 1980, as amended (CERCLA), we currently have potential environmental liability arising out of both of our wheel and non-wheel businesses at 17 Superfund sites (Sites). Five of the Sites were related to the operations of Motor Wheel prior to the divestiture of that business by The Goodyear Tire & Rubber Co. (Goodyear). In connection with the 1986 purchase of Motor Wheel by MWC Holdings, Inc. (Holdings), Goodyear agreed to retain all liabilities relating to these Sites and to indemnify and hold Holdings harmless with respect thereto. Goodyear has acknowledged this responsibility and is presently representing our interests with respect to all matters relating to these five Sites.
 
As a result of activities that took place at our Howell, Michigan facility prior to our acquisition of it, the U.S. Environmental Protection Agency (EPA) recently performed under CERCLA, remediation of PCB’s from soils on our property and sediments in the adjacent south branch of the Shiawassee River. The Michigan Department of Environmental Quality has indicated it intends to perform in 2007 additional remediation of these soils and river sediments. Under the terms of a consent judgment entered into in 1981 by Cast Forge, Inc. (Cast Forge) (the previous owner of this site) and the State of Michigan, any additional remediation of the PCBs is the financial responsibility of the State of Michigan and not of Cast Forge or its successors or assigns (including us). The EPA concurred in the consent judgment.
 
We are working with various government agencies and the other parties identified by the applicable agency as “potentially responsible parties” to resolve our liability with respect to nine Sites. Our potential liability at each of these Sites is not currently anticipated to be material.
 
We have potential environmental liability at the two remaining Sites arising out of businesses presently operated by Kelsey-Hayes. Kelsey-Hayes has assumed and agreed to indemnify us with respect to any liabilities associated with these Sites. Kelsey-Hayes has acknowledged this responsibility and is presently representing our interests with respect to these sites.
 
Kelsey-Hayes and, in certain cases, we may remain liable with respect to environmental cleanup costs in connection with certain divested businesses relating to aerospace, heavy-duty truck components, and farm implements under federal and state laws and under agreements with purchasers of these divested businesses. We believe, however, that such costs in the aggregate will not have a material adverse effect on our consolidated operations or financial condition and, in any event, Kelsey-Hayes has assumed and agreed to indemnify us with respect to any liabilities arising out of or associated with these divested businesses.
 
In addition to the Sites, we also have potential environmental liability at two state-listed sites in Michigan and one in California. One of the Michigan sites is covered under the indemnification agreement with Goodyear


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described above. We are presently working with the Michigan Department of Environmental Quality to resolve our liability with respect to the second Michigan site, for which no significant costs are anticipated. The California site is a former wheel manufacturing site operated by Kelsey-Hayes in the early 1980’s. We are working with two other responsible parties and with the State of California on the investigation and remediation of this site.
 
Item 4.   Submission of Matters to a Vote of Security Holders
 
None.
 
PART II
 
Item 5.   Market for Registrant’s Common Equity, Related Stockholder Matters, and Issuer Purchases of Equity Securities
 
We had 39,619,984 shares of common stock outstanding and 75 record holders as of April 4, 2007. Our shares trade under the symbol “HAYZ“on the Nasdaq Global Market. The range of sale prices for our common stock as reported by the Nasdaq Global Market from February 1, 2006 through January 31, 2007 ranged from a high of $5.23 per share on January 16, 2007 to a low of $1.64 per share on August 31, 2006. The range of sale prices for our common stock as reported by the Nasdaq Global Market from February 1, 2005 through January 31, 2006 ranged from a high of $8.37 per share on July 25, 2005 to a low of $2.55 per share on December 7, 2005. Although the foregoing prices have been obtained from sources we believe to be reliable, we cannot assure you as to the accuracy of such prices or as to whether other prices higher or lower than those set forth above have been quoted. In addition, such prices reflect interdealer prices that may not include retail mark-up, mark down, or commission and may not necessarily represent actual transactions.
 
The following table sets forth, for the fiscal quarters indicated, the high and low sale prices per share as reported by the Nasdaq Global Market from February 1, 2005 through January 31, 2007:
 
                 
    High     Low  
 
Fiscal 2006:
               
Fourth quarter
  $ 5.23     $ 1.75  
Third quarter
    3.20       1.64  
Second quarter
    3.38       2.47  
First quarter
    3.75       2.04  
Fiscal 2005:
               
Fourth quarter
  $ 4.61     $ 2.55  
Third quarter
    7.99       3.42  
Second quarter
    8.37       5.02  
First quarter
    8.04       3.98  
 
We did not pay cash dividends on our common stock in fiscal 2006 or fiscal 2005 and do not intend to pay dividends on our common stock in the foreseeable future. We are prohibited from paying cash dividends on our common stock by the terms of our Credit Facility.


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The following graph shows the change in our cumulative total stockholder return for the period from June 9, 2003, the date upon which market data for shares of our common stock became available following our emergence from bankruptcy on June 3, 2003, through the end of our fiscal year ending January 31, 2007, based upon the market price of our common stock, compared with the cumulative total return on the Nasdaq National Market and publicly traded peer group companies in the automotive industry. The graph assumes a total initial investment of $100 as of June 9, 2003, and shows a total return that assumes reinvestment of dividends, if any, and is based on market capitalization at the beginning of each period. The peer group consists of the following companies: American Axle & Manufacturing Holdings, Inc., ArvinMeritor, Inc., Dana Corp., Superior Industries International, Inc., Tenneco Automotive, Inc., and Tower Automotive, Inc. The performance on the following graph is not necessarily indicative of future stock price performance.
 
(GRAPH)
 
                         
    Cumulative Total Return  
    Hayes Lemmerz
             
Date
  International, Inc.     Peer Group     Nasdaq Composite  
 
6/9/03
    100.00       100.00       100.00  
7/31/03
    124.89       121.41       108.17  
10/31/03
    148.41       129.31       122.68  
1/31/04
    167.21       156.41       128.63  
4/30/04
    133.97       149.44       120.87  
7/30/04
    121.80       140.37       117.96  
10/29/04
    73.93       117.34       123.44  
1/31/05
    72.84       115.52       128.58  
4/29/05
    48.77       82.19       119.81  
7/29/05
    71.21       112.81       136.21  
10/31/05
    35.51       80.53       132.19  
1/31/06
    33.88       71.47       143.76  
4/30/06
    30.34       58.05       144.80  
7/31/06
    23.16       63.09       130.39  
10/31/06
    19.44       58.10       147.55  
1/31/07
    41.51       59.73       153.61  


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Item 6.   Selected Financial Data
 
Historically, we consolidated our international subsidiaries using the twelve month period ended December 31st. Due to more efficient financial reporting procedures, we were able to eliminate this one month lag in fiscal 2004. This change is preferable since it aligns the year end reporting date of our international subsidiaries with our year end reporting. The Consolidated Statements of Operations include 12 months of activity for all periods presented. In addition, we recorded income of $2.6 million in the first quarter of fiscal 2004 as a cumulative effect of a change in accounting principle, which represents the operating results of our international subsidiaries for the month of January 2004.
 
The Components segment previously included our suspension component facilities in Cadillac, Southfield and Montague, Michigan and in Bristol, Indiana. The Cadillac, Michigan facility was sold in the fourth quarter of fiscal 2005. The Southfield, Michigan facility was sold in the third quarter of fiscal 2006. An agreement to sell the remaining suspension facilities in Montague, Michigan and Bristol, Indiana was reached in the fourth quarter of fiscal 2006. The sale was completed in February 2007. In the fourth quarter of fiscal 2006, these facilities were reclassified to discontinued operations and assets held for sale. Prior year amounts for the Components segment have been modified to reflect these reclassifications.
 
The Other segment previously included our commercial highway wheel, hub, and brake drum facilities in Akron Ohio; Berea, Kentucky; Chattanooga, Tennessee; and Mexico City, Mexico. In fiscal 2005 we began including our Akron, Ohio commercial highway wheel facility in our Automotive Wheels segment, which was consistent with a management change in segment review based on product classifications. In the third quarter of fiscal 2005 our commercial highway hub and brake drum facilities in Berea, Kentucky; Chattanooga, Tennessee; and Mexico City, Mexico were reclassified to discontinued operations and assets held for sale. These facilities were sold in the fourth quarter of fiscal 2005. Prior year amounts for the Other segment have been modified to reflect these reclassifications.
 
The financial results for the years ended January 31, 2007, 2006, and 2005, and the eight months ended January 31, 2004 are presented as the “Successor” periods following the effective date of our emergence from bankruptcy on June 3, 2003. The pre-emergence financial results for the four months ended May 31, 2003 and the year ended January 31, 2003 are presented as the “Predecessor” periods. Comparative financial statements do not straddle the Effective Date because, in effect, the Successor Company represents a new entity.


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The following table sets forth our selected consolidated financial data for the last five fiscal years ended January 31, 2007. The information set forth below should be read in conjunction with our consolidated financial statements, related notes thereto, and the other information included elsewhere herein.
 
                                                 
    Successor     Predecessor  
                      Eight
    Four
       
    Year
    Year
    Year
    Months
    Months
    Year
 
    Ended
    Ended
    Ended
    Ended
    Ended
    Ended
 
    January 31,
    January 31,
    January 31,
    January 31,
    May 31,
    January 31,
 
    2007     2006     2005     2004     2003     2003  
 
Income statement data:
                                               
Net sales
  $ 2,056.2     $ 1,956.5     $ 1,773.4     $ 1,059.7     $ 522.1     $ 1,496.6  
Depreciation and amortization
    122.4       135.0       137.9       82.7       35.6       104.2  
Asset impairments and other restructuring charges
    43.8       55.5       8.6       28.9       6.0       40.7  
Goodwill impairments
          185.5                          
Interest expense, net(1)
    76.2       65.3       43.6       30.4       15.5       50.5  
Subsidiary preferred stock dividends
          0.8       0.8       0.5              
Reorganization items
                            45.0       43.6  
Fresh start accounting adjustments
                            (63.1 )      
Income tax (benefit) expense
    39.2       (1.4 )     16.7       10.7       59.8       2.2  
Loss from continuing operations before cumulative effect of a change in accounting principle and extraordinary gain
    (119.1 )     (287.1 )     (34.3 )     (27.4 )     (33.2 )     (82.0 )
Income (loss) from discontinued operations, net of tax of $(0.1), $1.7, $3.0, $0.2, $0.5, and $1.4, respectively
    (45.4 )     (174.3 )     (30.6 )     (19.1 )     (0.5 )     (194.5 )
Loss (gain) on sale of discontinued operations, net of tax of $0.0 and $3.8, respectively
    (2.4 )     3.9                          
Cumulative effect of change in accounting principle, net of tax of $0.8 and $0.0, respectively
                2.6                   (358.0 )
Extraordinary gain, net of tax of $0
                            1,076.7        
                                                 
Net (loss) income
  $ (166.9 )   $ (457.5 )   $ (62.3 )   $ (46.5 )   $ 1,043.0     $ (634.5 )
                                                 
Balance sheet data:
                                               
Total assets
  $ 1,691.2     $ 1,799.2     $ 2,302.0     $ 2,297.7             $ 1,846.6  
DIP facility, bank borrowings and current portion of long-term debt(1)
    34.6       41.7       11.1       25.5               103.3  
Long-term debt
    659.4       668.7       631.1       752.4               60.9  
Liabilities subject to compromise
                                    2,130.9  
Stockholders’ equity (deficit)
    101.8       183.3       701.3       595.9               (1,074.4 )
Per Share Data:
                                               
Loss from continuing operations before cumulative effect of a change in accounting principle and extraordinary gain
  $ (3.11 )   $ (7.58 )   $ (0.91 )   $ (0.91 )              
Net loss
  $ (4.36 )   $ (12.07 )   $ (1.66 )   $ (1.55 )              
Average number of shares outstanding (in thousands)
    38,306       37,942       37,605       30,011                
 
 
(1) For the four months ended May 31, 2003 and fiscal year ended January 31, 2003, interest expense, net, excludes approximately $38.7 million and $117.6 million, respectively, of interest expense that would have accrued during those periods with respect to certain long-term debt classified as liabilities subject to compromise.


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Item 7.   Management’s Discussion and Analysis of Financial Condition and Results of Operations
 
The following discussion and analysis should be read in conjunction with our consolidated financial statements, related notes thereto, and the other information included elsewhere herein.
 
Executive Summary
 
Company Overview
 
Originally founded in 1908, we are a leading worldwide producer of aluminum and steel wheels for passenger cars and light trucks and of steel wheels for commercial trucks and trailers. We are also a leading supplier of automotive brake and powertrain components. We have global operations with 30 facilities, including business and sales offices, manufacturing facilities, and technical centers, located in 14 countries around the world. We sell our products to every major North American, Japanese, and European manufacturer of passenger cars and light trucks and to commercial highway vehicle customers throughout the world.
 
Sales of our wheels, brake, and powertrain components produced in North America are directly affected by the overall level of passenger car, light truck, and commercial highway vehicle production of North American OEMs, while sales of our wheels and automotive castings in Europe are directly affected by the overall vehicle production in Europe. The North American and European automotive industries are sensitive to the overall strength of their respective economies.
 
We are organized based primarily on markets served and products produced. Under this organizational structure, our operating segments have been aggregated into three reportable segments: Automotive Wheels, Components, and Other. The Automotive Wheels segment includes results from our operations that primarily design and manufacture fabricated steel and cast aluminum wheels for original equipment manufacturers in the global passenger car, light vehicle, and heavy duty truck markets. The Components segment includes results from our operations that primarily design and manufacture suspension, brake, and powertrain components for original equipment manufacturers in the global passenger car and light vehicle markets. The Other segment includes financial results related to the corporate office and the elimination of certain intercompany activities.
 
The Components segment previously included our suspension component facilities in Cadillac, Southfield and Montague, Michigan and in Bristol, Indiana. The Cadillac, Michigan facility was sold in the fourth quarter of fiscal 2005. The Southfield, Michigan facility was sold in the third quarter of fiscal 2006. An agreement to sell the remaining suspension facilities in Montague, Michigan and Bristol, Indiana was reached in the fourth quarter of fiscal 2006. The sale was completed in February 2007. In the fourth quarter of fiscal 2006, these facilities were reclassified to discontinued operations and assets held for sale. Prior year amounts for the Components segment have been modified to reflect these reclassifications.
 
The Other segment previously included our commercial highway wheel, hub, and brake drum facilities in Akron Ohio; Berea, Kentucky; Chattanooga, Tennessee; and Mexico City, Mexico. In fiscal 2005 we began including our Akron, Ohio commercial highway wheel facility in our Automotive Wheels segment, which was consistent with a management change in segment review based on product classifications. In the third quarter of fiscal 2005 our commercial highway hub and brake drum facilities in Berea, Kentucky; Chattanooga, Tennessee; and Mexico City, Mexico were reclassified to discontinued operations and assets held for sale. These facilities were sold in the fourth quarter of fiscal 2005. Prior year amounts for the Other segment have been modified to reflect these reclassifications.
 
In fiscal 2006, we had sales of $2.1 billion, with approximately 73% of our net sales for that period derived from international markets. In fiscal 2005, we had sales of $2.0 billion, with approximately 70% of our net sales for that period derived from international markets.


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Results of Operations
 
Consolidated Results — Comparison of Fiscal 2006 to Fiscal 2005
 
The following table presents selected information about our consolidated results of operations for the fiscal years indicated (dollars in millions):
 
                                 
    2006     2005     $ Change     % Change  
 
Net sales:
                               
Automotive Wheels
  $ 1,671.6     $ 1,594.4     $ 77.2       4.8 %
Components
    384.6       362.1       22.5       6.2 %
                                 
Total
  $ 2,056.2     $ 1,956.5     $ 99.7       5.1 %
                                 
Gross profit
  $ 185.6     $ 169.0     $ 16.6       9.8 %
Marketing, general, and administrative
    137.3       133.9       3.4       2.5 %
Amortization of intangible assets
    11.1       14.2       (3.1 )     (21.8 )%
Asset impairments and other restructuring charges
    43.8       55.5       (11.7 )     (21.1 )%
Goodwill impairment
          185.5       (185.5 )     (100.0 )%
Other income, net
    (13.2 )     (4.9 )     (8.3 )     169.4 %
                                 
Earnings (loss) from operations
    6.6       (215.2 )     221.8       (103.1 )%
Interest expense, net
    76.2       65.3       10.9       16.7 %
Other non-operating expense
          0.8       (0.8 )     (100.0 )%
Income tax (benefit) expense
    39.2       (1.4 )     40.6       (2900.0 )%
Minority interest
    10.3       7.2       3.1       43.1 %
                                 
Loss from continuing operations before cumulative effect of change in accounting principle
    (119.1 )     (287.1 )     168.0       (58.5 )%
Loss from discontinued operations, net of tax of $(0.1) and $1.7, respectively
    (45.4 )     (174.3 )     128.9       (74.0 )%
(Loss) gain on sale of discontinued operations, net of tax of $0.0 and $3.8, respectively
    (2.4 )     3.9       (6.3 )     (161.5 )%
                                 
Net loss
  $ (166.9 )   $ (457.5 )   $ 290.6       (63.5 )%
                                 
 
Net sales
 
Our net sales increased 5.1% or $99.7 million during fiscal 2006 to $2,056.2 million during fiscal 2006 from $1,956.5 million during fiscal 2005. Higher overall sales volumes increased sales by $57 million and primarily resulted from an increase in international wheels volumes, which were partially offset by a decrease in domestic volumes. Favorable fluctuations in foreign exchange rates relative to the U.S. dollar and the impact of higher metal pass-through pricing increased sales by $46 million and $64 million, respectively. Lower overall pricing and an unfavorable product mix resulted in a $67 million sales decrease.
 
Gross profit
 
Our gross profit increased $16.6 million or 9.8% in fiscal 2006 to $185.6 million from $169.0 million in fiscal 2005. Higher unit volumes and lower depreciation increased gross profit by approximately $26 million, while lower pricing and an unfavorable product mix resulted in a decline in gross profit of $39 million. The remaining increase in gross profit is primarily attributable to reductions in hourly wages and benefits and improved operational efficiencies.


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Marketing, general, and administrative
 
Our marketing, general, and administrative expense increased $3.4 million or 2.5% to $137.3 million from $133.9 million in fiscal 2005. This was primarily due to foreign exchange fluctuations, partially offset by the reductions in salaried wages and benefits during fiscal 2006.
 
Asset impairments and other restructuring charges
 
During fiscal 2006 we recorded facility closure, employee restructuring, and asset impairment charges of $43.8 million. In the Automotive Wheels segment we recorded expense of $24.5 million, which included continuing facility closure costs of $3.6 million related to our facilities located in Huntington, Indiana; Howell, Michigan; La Mirada, California; and Bowling Green, Kentucky. Impairments of $16.8 million were also recorded for our Huntington, Indiana; Howell, Michigan; and Hoboken, Belgium facilities. Severance charges of $4.1 million were related to our Huntington, Indiana; Dello, Italy; and Hoboken, Belgium facilities. In the Components segment we recorded expense of $18.0 million. Facility and machinery and equipment impairments of $15.6 million were recorded for our Wabash, Indiana and MGG Antwerp, Belgium facilities. The severance charges of $2.4 million mainly related to a reduction-in-force at our technical center in Ferndale, Michigan and other restructuring charges at our Laredo, Texas facility. Asset impairment losses and other restructuring charges for the Other segment of $1.3 million includes impairments of machinery and equipment of $0.5 million and severance of $0.8 million at our corporate offices.
 
During fiscal 2005 we recorded facility closure, employee restructuring, and asset impairment charges of $55.5 million. This included continuing facility closure costs related to the Howell, Michigan; La Mirada, California; Somerset, Kentucky; Bowling Green, Kentucky; and Campiglione, Italy facilities. In addition we recorded an impairment to the assets of our Huntington, Indiana facility. In our international wheels operations we recorded restructuring costs for the Manresa, Spain and Hoboken, Belgium facilities. The Components segment reported asset impairments to the Ferndale, Michigan technical center and the Tegelen and Bergen, Netherlands facilities.
 
Goodwill impairment
 
In fiscal 2005 we recorded a goodwill impairment charge of $185.5 million based on our long range forecast, which indicated a significant decline in the fair value of goodwill in our Automotive Wheels segment. In fiscal 2006, based on our goodwill impairment assessment, we did not record any impairment to the goodwill.
 
Interest expense, net
 
Interest expense increased $10.9 million to $76.2 million during fiscal 2006 from $65.3 million during fiscal 2005. The increase was driven primarily by higher short-term interest rates.
 
Income taxes
 
Income tax expense was $39.2 million for fiscal 2006 compared to a benefit of $1.4 million for fiscal 2005. The income tax rate varies from the United States statutory income tax rate of 35% due primarily to losses in the United States without recognition of a corresponding income tax benefit, as well as effective income tax rates in certain foreign jurisdictions that are lower than the United States statutory rates. Accordingly, our worldwide tax expense may not bear a normal relationship to earnings before taxes on income. Income tax expense for fiscal 2006 includes an expense of $7.9 million for the recognition of a valuation allowance against the deferred tax assets of Hoboken, Belgium.
 
Discontinued operations
 
In fiscal 2005 we sold our suspension facility in Cadillac, Michigan. In the third quarter of fiscal 2006 we sold our suspension facility in Southfield, Michigan. In the first quarter of fiscal 2007 we sold our suspension facilities located in Bristol, Indiana and Montague, Michigan. We reclassified all of our Suspension business as discontinued


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operations and as an asset group held for sale as of January 31, 2007. The Suspension business was included in our Components segment.
 
In fiscal 2005 we sold our Hub and Drum business and it was classified as discontinued operations and as an asset group held for sale. The Hub and Drum business was comprised of operations in Berea, Kentucky; Chattanooga, Tennessee; and Mexico City, Mexico and was included in our Other segment.
 
The Suspension business and Hub and Drum business are accounted for as discontinued operations in accordance with the Financial Accounting Standards Board (FASB) Statement of Financial Accounting Standards (SFAS) 144, “Accounting for the Impairment or Disposal of Long-Lived Assets,” (SFAS 144). Accordingly, the operating results of the business in the prior years were reclassified as discontinued operations.
 
Net loss
 
Due to factors mentioned above, net loss during fiscal 2006 was $166.9 million as compared to $457.5 million during fiscal 2005.
 
Segment Results — Comparison of Fiscal 2006 to Fiscal 2005
 
Automotive Wheels
 
The following table presents net sales, earnings from operations, and other information for the Automotive Wheels segment for the fiscal years indicated (dollars in millions):
 
                         
    2006     2005     $ Change  
 
Net sales
  $ 1,671.6     $ 1,594.4     $ 77.2  
Asset impairments and other restructuring charges:
                       
Facility closure costs
  $ 3.6     $ 3.3     $ 0.3  
Impairment of machinery, equipment, and tooling
    16.8       9.3       7.5  
Impairment of goodwill
          185.5       (185.5 )
Severance and other restructuring costs
    4.1       5.0       (0.9 )
                         
Total asset impairments and other restructuring charges
  $ 24.5     $ 203.1     $ (178.6 )
(Loss) earnings from operations
  $ 53.3     $ (150.4 )   $ 203.7  
 
Net sales
 
Net sales rose $77.2 million or 4.8% to $1,671.6 million from $1,594.4 million in fiscal 2005. Higher unit volumes, primarily on international steel passenger car and truck wheels, increased sales $55 million. Favorable fluctuations in foreign exchange rates relative to the U.S. dollar increased sales $43 million. While higher metal pass-through pricing increased sales $45 million, this increase was more than offset by lower pricing and an unfavorable mix.
 
Asset impairments and other restructuring charges
 
Asset impairments and other restructuring charges were $24.5 million during fiscal 2006 compared to $17.6 million in fiscal 2005. This included continuing facility closure costs of $3.6 million related to our facilities located in Huntington, Indiana; Howell, Michigan; La Mirada, California; and Bowling Green, Kentucky. Impairments of $16.8 million were also recorded for our Huntington, Indiana; Howell, Michigan; and Hoboken, Belgium facilities. Severance charges of $4.1 million were related to our Huntington, Indiana; Dello, Italy; and Hoboken, Belgium facilities.
 
The expense in fiscal 2005 consisted of continuing facility closure costs related to the Howell, Michigan; La Mirada, California; Somerset, Kentucky; Bowling Green, Kentucky; and Campiglione, Italy facilities. In addition, we recorded an impairment to the assets of our Huntington, Indiana facility, which was closed in fiscal 2006. In our international wheels operations, we recorded restructuring costs for the Manresa, Spain and Hoboken, Belgium facilities to more closely align capacity with expected demand and as a result of productivity initiatives.


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Goodwill impairment
 
In fiscal 2005 we recorded a goodwill impairment charge of $185.5 million based on our long range forecast that indicated a significant decline in the fair value of goodwill in our Automotive Wheels segment. In fiscal 2006, based on our goodwill impairment assessment, we did not record any impairment to the goodwill.
 
Earnings from operations
 
Earnings from operations increased $203.7 million during fiscal 2006 to earnings of $53.3 million compared to a loss of $150.4 million during fiscal 2005. Profitability was negatively affected in fiscal 2005 by $185.5 million goodwill impairment, while no goodwill was impaired during fiscal 2006. Earnings from operations during fiscal 2006 also improved as a result of reductions in wages and benefits and improvements in operational efficiencies, as well as strong unit volumes. While lower depreciation expense, and favorable foreign exchange fluctuations increased earnings during fiscal 2006, these factors were offset by lower pricing and an unfavorable product mix.
 
Components
 
The following table presents net sales, earnings from operations, and other information for the Components segment for the fiscal years indicated (dollars in millions):
 
                         
    2006     2005     $ Change  
 
Net sales
  $ 384.6     $ 362.1     $ 22.5  
Asset impairments and other restructuring charges:
                       
Impairment of land, building, machinery, equipment, tooling, and definite lived intangible assets
    15.6       37.9       (22.3 )
Severance and other restructuring costs
    2.4             2.4  
                         
Total asset impairments and other restructuring charges
  $ 18.0     $ 37.9     $ (19.9 )
Loss from operations
  $ (26.8 )   $ (35.0 )   $ 8.2  
 
Net sales
 
Net sales rose $22.5 million or 6.2% to $384.6 million from $362.1 million in fiscal 2005. Higher metal pass-through pricing and favorable foreign exchange fluctuations increased sales $22.1 million. Unit volumes, pricing, and product mix were responsible for the remaining difference.
 
Asset impairments and other restructuring charges
 
Asset impairments and other restructuring charges were $18.0 million during fiscal 2006 compared to $37.9 million in fiscal 2005. Facility and machinery and equipment impairments of $15.6 million were recorded for our Wabash, Indiana and MGG Antwerp, Belgium facilities. The severance charges of $2.4 million related primarily to a reduction-in-force at our technical center in Ferndale, Michigan and other restructuring charges at our Laredo, Texas facility.
 
In fiscal 2005 asset impairments and other restructuring charges related to the Ferndale, Michigan technical center and the Tegelen and Bergen, Netherlands facilities. During our testing of recoverability of long lived assets under SFAS 144, the asset values of these facilities were not deemed recoverable based on our most recent projections. Therefore, these facilities were written down to fair value.
 
Loss from operations
 
Components loss from operations was $26.8 million during fiscal 2006 compared to a loss of $35.0 million during fiscal 2005. Loss from operations decreased in fiscal 2006 due to lower asset impairment charges as well as a lower depreciation expense. These were partially offset by lower unit volumes, lower pricing, and an unfavorable product mix, as well as higher material costs.


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Other
 
The following table presents loss from operations for the Other segment for the fiscal years indicated (dollars in millions):
 
                         
    2006     2005     $ Change  
 
Loss from operations
  $ (19.9 )   $ (29.8 )   $ 9.9  
 
Loss from operations
 
Loss from operations was $19.9 million during fiscal 2006 compared to a loss of $29.8 million during fiscal 2005. The primary reasons for the improvements were lower employee expenses at our corporate headquarters and a reduction in the use of outside consultants.
 
Results of Operations
 
Consolidated Results — Comparison of Fiscal 2005 to Fiscal 2004
 
The following table presents selected information about our consolidated results of operations for the fiscal years indicated (dollars in millions):
 
                                 
    2005     2004     $ Change     % Change  
 
Net sales:
                               
Automotive Wheels
  $ 1,594.4     $ 1,440.6     $ 153.8       10.7 %
Components
    362.1       332.8       29.3       8.8 %
                                 
Total
  $ 1,956.5     $ 1,773.4     $ 183.1       10.3 %
                                 
Gross profit
  $ 169.0     $ 186.1     $ (17.1 )     (9.2 )%
Marketing, general, and administrative
    133.9       124.8       9.1       7.3 %
Amortization of intangible assets
    14.2       12.3       1.9       15.4 %
Asset impairments and other restructuring charges
    55.5       8.6       46.9       545.3 %
Goodwill impairment
    185.5             185.5       *  
Other income, net
    (4.9 )     (8.6 )     3.7       (43.0 )%
                                 
(Loss) earnings from operations
    (215.2 )     49.0       (264.2 )     (539.2 )%
Interest expense, net
    65.3       43.6       21.7       49.8 %
Other non-operating expense
    0.8       1.7       (0.9 )     (52.9 )%
Loss on early extinguishment of debt
          12.2       (12.2 )     (100.0 )%
Income tax (benefit) expense
    (1.4 )     16.7       (18.1 )     (108.4 )%
Minority interest
    7.2       9.1       (1.9 )     (20.9 )%
                                 
Loss from continuing operations before cumulative effect of change in accounting principle
    (287.1 )     (34.3 )     (252.8 )     737.0 %
Loss from discontinued operations, net of tax $1.7 and $3.0, respectively
    (174.3 )     (30.6 )     (143.7 )     469.6 %
Gain on sale of discontinued operations, net of tax $3.8 and $0.0, respectively
    3.9             3.9       *  
Cumulative effect of change in accounting principle, net of tax of $0.0 and $0.8, respectively
          2.6       (2.6 )     (100.0 )%
                                 
Net loss
  $ (457.5 )   $ (62.3 )   $ (395.2 )     634.3 %
                                 
 
 
* Percentage cannot be calculated


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Net sales
 
Our net sales increased 10.3% or $183.1 million to $1,956.5 million during fiscal 2005 from $1,773.4 million during fiscal 2004. Foreign exchange rate fluctuations relative to the U.S. dollar were favorable during fiscal 2005, which increased sales by approximately $30 million. Also favorably impacting sales was our success in largely offsetting the rising steel costs with customer cost recovery programs and aluminum pass-through pricing of approximately $161 million, as well as an increase in international volumes of approximately $30 million, and favorable product mix primarily in the Automotive Wheels segment of approximately $30 million. These increases to net sales were offset by decreased North American volumes due to lower OEM production requirements and lower pricing globally of approximately $68 million.
 
Gross profit
 
Our gross profit decreased 9.2% or $17.1 million in fiscal 2005 to $169.0 million from $186.1 million in fiscal 2004. Foreign exchange fluctuations relative to the U.S. dollar negatively impacted gross profit during fiscal 2005 by approximately $4 million. The remaining decline was also driven by decreased volumes, primarily due to lower OEM production requirements in North America, and lower unit pricing globally of approximately $23 million. These decreases were partially offset by approximately $10 million from improved operating performance, lower depreciation, and steel and iron cost recovery programs.
 
Marketing, general, and administrative
 
Our marketing, general, and administrative expense increased 7.3% or $9.1 million during fiscal 2005 to $133.9 million from $124.8 million during fiscal 2004. This increase resulted in part from the reversal of certain pre-petition liabilities in fiscal 2004 of approximately $3 million. The remaining difference is primarily due to foreign exchange fluctuations relative to the U.S. dollar, which increased costs $3 million, and higher costs associated with our North American securitization program.
 
Asset impairments and other restructuring charges
 
Asset impairments and other restructuring charges were $55.5 million during fiscal 2005 compared to $8.6 million in fiscal 2004. The expense in fiscal 2005 consisted of $17.6 million of impairments and restructuring charges related to the Automotive Wheels segment, which included continuing facility closure costs related to the Howell, Michigan; La Mirada, California; Somerset, Kentucky; Bowling Green, Kentucky; and Campiglione, Italy facilities. In addition, we recorded an impairment to the assets of our Huntington, Indiana facility, which we closed in fiscal 2006. In our international wheels operations, we recorded restructuring costs for the Manresa, Spain and Hoboken, Belgium facilities to more closely align capacity with expected demand and as a result of productivity initiatives. The Components segment reported asset impairments of $37.9 million related to the Ferndale, Michigan technical center and the Tegelen and Bergen, Netherlands facilities. During our testing of recoverability of long lived assets under SFAS 144, the asset values of these facilities were not deemed recoverable based on our most recent projections, therefore these facilities were written down to fair value.
 
Fiscal 2004 total asset impairment losses and other restructuring charges were $8.6 million. The expense for the Automotive Wheels segment was $8.4 million, which consisted primarily of continuing facility closure costs related to the Howell, Michigan and Bowling Green, Kentucky facilities. In addition, we recorded severance charges for our South African facility. The Components segment reversed $0.2 million of facility closure costs that had previously been accrued. The Other segment expense of $0.4 million was due to severance at our corporate offices.
 
Goodwill impairment
 
We recorded a goodwill impairment charge of $185.5 million in the fourth quarter of fiscal 2005 based on our long range forecast that indicated a significant decline in the fair value of our related goodwill in our Automotive Wheels segment. These events included industry overcapacity and lower than expected future pricing for aluminum wheels in our international wheels operations.


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Interest expense, net
 
Interest expense increased $21.7 million to $65.3 million during fiscal 2005 from $43.6 million during fiscal 2004. The increased interest expense during fiscal 2005 was primarily due to increased interest rates, and to a lesser extent, an overall increase in debt levels. See Note 11, “Bank Borrowings, Other Notes, and Long Term Debt” to the consolidated financial statements included herein regarding our new debt structure.
 
Interest expense, net, includes a $0.5 million and $7.7 million reduction to interest expense for fiscal 2005 and fiscal 2004, respectively, as the result of adjusting to fair value our outstanding Series A Warrants and Series B Warrants, which are recorded as liabilities on the Consolidated Balance Sheets.
 
Income taxes
 
Income tax benefit was $1.4 million for fiscal 2005 compared to expense of $16.7 million for fiscal 2004. The income tax rate varies from the United States statutory income tax rate of 35% due primarily to losses in the United States without recognition of a corresponding income tax benefit, as well as effective income tax rates in certain foreign jurisdictions that are lower than the United States statutory rates. Accordingly, our worldwide tax expense may not bear a normal relationship to loss before taxes on income.
 
Discontinued operations
 
In fiscal 2005 we sold our suspension facility in Cadillac, Michigan. In the third quarter of fiscal 2006 we sold our suspension facility in Southfield, Michigan. In the first quarter of fiscal 2007 we sold our suspension facilities located in Bristol, Indiana and Montague, Michigan. We reclassified all of our Suspension business as discontinued operations and as an asset group held for sale as of January 31, 2007. The Suspension business was included in our Components segment.
 
In fiscal 2005 we sold our Hub and Drum business and it was classified as discontinued operations and as an asset group held for sale. The Hub and Drum business was comprised of operations in Berea, Kentucky; Chattanooga, Tennessee; and Mexico City, Mexico and was included in our Other segment.
 
The Suspension business and Hub and Drum business are accounted for as discontinued operations in accordance with SFAS 144. Accordingly, the operating results of the business in the prior years were reclassified as discontinued operations.
 
Net loss
 
Due to factors mentioned above, net loss during fiscal 2005 was $457.5 million as compared to $62.3 million during fiscal 2004.
 
Segment Results — Comparison of Fiscal 2005 to Fiscal 2004
 
Automotive Wheels
 
The following table presents net sales, earnings from operations, and other information for the Automotive Wheels segment for the fiscal years indicated (dollars in millions):
 
                         
    2005     2004     $ Change  
 
Net sales
  $ 1,594.4     $ 1,440.6     $ 153.8  
Asset impairments and other restructuring charges:
                       
Facility closure costs
  $ 3.3     $ 4.8     $ (1.5 )
Impairment of machinery, equipment, and tooling
    9.3       2.2       7.1  
Impairment of goodwill
    185.5             185.5  
Severance and other restructuring costs
    5.0       1.4       3.6  
                         
Total asset impairments and other restructuring charges
  $ 203.1     $ 8.4     $ 194.7  
(Loss) earnings from operations
  $ (150.4 )   $ 63.4     $ (213.8 )


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Net sales
 
Net sales from our Automotive Wheels segment increased 10.7% or $153.8 million to $1,594.4 million during fiscal 2005 from $1,440.6 million during fiscal 2004. Foreign exchange rate fluctuations relative to the U.S. dollar were favorable during fiscal 2005, which increased sales by approximately $31 million. Sales also increased due to our success in partially offsetting rising steel costs with customer recovery programs, as well as increases in aluminum pass-through to customers, increased volumes internationally, and a favorable product mix in both the North American and international operations. Partially offsetting these increases was the combination of lower unit pricing globally and lower production requirements on existing OEM programs in North America.
 
Asset impairments and other restructuring charges
 
Asset impairments and other restructuring charges were $17.6 million during fiscal 2005 compared to $8.4 million in fiscal 2004. The expense in fiscal 2005 consisted of impairments related to the Automotive Wheels segment, which included continuing facility closure costs related to the Howell, Michigan; La Mirada, California; Somerset, Kentucky; Bowling Green, Kentucky; and Campiglione, Italy facilities. In addition, we recorded an impairment to the assets of our Huntington, Indiana facility, which we closed in fiscal 2006. In our International Wheels operations, we recorded restructuring costs for the Manresa, Spain and Hoboken, Belgium facilities to more closely align capacity with expected demand and as a result of productivity initiatives.
 
The fiscal 2004 expense of $8.4 million consisted primarily of continuing facility closure costs related to the Howell, Michigan and Bowling Green, Kentucky facilities. In addition, we recorded severance charges for our South African facility.
 
Goodwill impairment
 
We recorded a goodwill impairment charge of $185.5 million in the fourth quarter of fiscal 2005 based on our long range forecast that indicated a significant decline in the fair value of our related goodwill in our Automotive Wheels segment. These events included industry overcapacity and lower than expected future pricing for aluminum wheels in our international operations.
 
Earnings from operations
 
Earnings from operations at our Automotive Wheels segment decreased $213.8 million during fiscal 2005 to a loss of $150.4 million compared to earnings of $63.4 million during fiscal 2004. Excluding the impact of fixed asset and goodwill impairments, earnings decreased $21.2 million between fiscal 2004 and fiscal 2005. This decrease is primarily due to lower OEM production requirements in North America, decreased unit pricing globally and increased steel costs, which were partially offset by improvements in global productivity.
 
Components
 
The following table presents net sales, earnings from operations, and other information for the Components segment for the fiscal years indicated (dollars in millions):
 
                         
    2005     2004     $ Change  
 
Net sales
  $ 362.1     $ 332.8     $ 29.3  
Asset impairments and other restructuring charges:
                       
Facility closure costs
  $     $ (0.2 )   $ 0.2  
Impairment of land, building, machinery, equipment, tooling, and definite lived intangible assets
    37.9             37.9  
Severance and other restructuring costs
                 
                         
Total asset impairments and other restructuring charges
  $ 37.9     $ (0.2 )   $ 38.1  
(Loss) earnings from operations
  $ (35.0 )   $ 3.6     $ (38.6 )


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Net sales
 
Net sales from Components increased 8.8% or $29.3 million to $362.1 million during fiscal 2005 as compared to $332.8 million during fiscal 2004. Components net sales increased due to higher customer production requirements and the impact of our success in partially offsetting rising steel and iron costs with customer cost recovery and increased aluminum pass-through pricing.
 
Asset impairments and other restructuring charges
 
The Components segment total asset impairments and other restructuring charges of $37.9 million in fiscal 2005 related to the Ferndale, Michigan technical center and the Tegelen and Bergen, Netherlands facilities. During our testing of recoverability of long lived assets under SFAS 144, the asset values of these facilities were not deemed recoverable based on our most recent projections. Therefore, these facilities were written down to fair value.
 
Fiscal 2004 total asset impairment losses and other restructuring charges were negative $0.2 million related to a reversal of facility closure costs that had previously been accrued.
 
Loss from operations
 
Components loss from operations was $35.0 million during fiscal 2005 compared to income from operations of $3.6 million during the same period in fiscal 2004. Excluding the impact of asset impairments, earnings decreased $0.7 million. Our success in partially offsetting rising steel and iron costs with customer cost recovery, as well as increased customer production requirements, was offset by lower unit pricing globally and slightly unfavorable product mix.
 
Other
 
The following table presents loss from operations for the Other segment for the fiscal years indicated (dollars in millions):
 
                         
    2005     2004     $ Change  
 
Loss from operations
  $ (29.8 )   $ (18.0 )   $ (11.8 )
 
Loss from operations
 
Loss from operations in our Other segment increased by $11.8 million during fiscal 2005 to $29.8 million from a loss of $18.0 million during fiscal 2004. This increase is primarily the result of the reversal of certain pre-petition liabilities in fiscal 2004, the losses on the sales of our operations in Au Gres, Michigan and a rise in costs associated with Sarbanes-Oxley compliance, the external audit, and various legal cases.
 
Liquidity and Capital Resources
 
Cash Flows
 
Operating Activities:  Cash provided by operating activities from our continuing operations was $83.1 million in fiscal 2006 as compared to cash used of $39.0 million in fiscal 2005. The $122.1 million improvement resulted primarily from the availability and utilization of our domestic accounts receivable securitization facility. In fiscal 2005, changes in customer credit ratings led to restricted availability and decreased utilization of the facility by approximately $35 million. In fiscal 2006, we favorably modified the terms of the accounts receivable facility and increased utilization thereof, resulting in an increase of approximately $26 million in cash flow. A smaller loss from continuing operations in fiscal 2006 also contributed to improved operating cash flow. Offsetting this increased availability was the sale of our Southfield facility, which participated in the program. The improvement in operating cash was also due to favorable global customer payment terms and the divestiture of a portion of our Suspension business.
 
Investing Activities:  Cash used for investing activities from continuing operations was $70.2 million during fiscal 2006 compared to $84.1 million in fiscal 2005. This decrease is primarily due to lower capital expenditures during fiscal 2006 as many of our expansion projects were completed during fiscal 2005.


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Financing Activities:  Cash used for financing activities from continuing operations was $24.3 million during fiscal 2006 compared to cash provided by financing activities of $66.1 million during fiscal 2005. This decrease in cash flow from financing activities is primarily due to the Term Loan C proceeds received in fiscal 2005 as well as capital lease and international debt repayments made in fiscal 2006.
 
Sources of Liquidity
 
The principal sources of liquidity for our future operating, capital expenditure, facility closure, restructuring, and reorganization requirements are expected to be (i) cash flows from continuing operations, (ii) proceeds from the sale of non-core assets and businesses, (iii) cash and cash equivalents on hand, (iv) proceeds related to our trade receivable securitization and financing programs, and (v) borrowings from the Revolving Credit Facility. While we expect that such sources will meet these requirements, there can be no assurances that such sources will prove to be sufficient, in part, due to inherent uncertainties about applicable future business and capital market conditions.
 
We also continually evaluate our product and business portfolio for opportunities to optimize shareholder value.
 
Other Liquidity Matters
 
During the third quarter of fiscal 2004 two of our OEM customers in the U.S. notified us of the discontinuance of accelerated payment programs in which we participated. The termination of these programs had no impact during fiscal 2006 and negatively impacted cash flow during fiscal 2005 by $12 million. Our domestic accounts receivable securitization program initially established on December 9, 2004 was intended to offset the negative impact associated with the loss of these programs.
 
During fiscal 2005 and fiscal 2006 the credit ratings of Ford and GM, two of our largest customers, were downgraded by S&P and Moody’s. The impact of the ratings downgrade reduced the amount of Ford and GM receivables that were eligible to be securitized under our initial domestic accounts receivable securitization agreement. On May 30, 2006, this facility was replaced by a new $65 million accounts receivable securitization facility that allows us to finance additional Ford and GM receivables. As of January 31, 2007, a total of $37 million was financed under this program.
 
During fiscal 2005 we established an accounts receivable financing program in Germany with a local financial institution. Borrowings under this program of $25.9 million and $24.2 million at January 31, 2007 and January 31, 2006, respectively, are included in short term bank borrowings.
 
In fiscal 2006 we established an accounts receivable factoring program in the Czech Republic with a local financial institution. The program limit is approximately $18 million. As of January 31, 2007, a total of $13.4 million was factored under this program. The transactions are accounted for as sales of receivables under the provisions of FASB SFAS 140, “Accounting for Transfers and Servicing of Financial Assets and Extinguishments of Liabilities” (SFAS 140) and the receivables are removed from the Consolidated Balance Sheets.
 
On March 16, 2007 we announced that our Board of Directors approved a Rights Offering (Rights Offering) of up to $180 million of common stock to our stockholders at a subscription price of $3.25 per share. The Rights Offering is subject to approval of our stockholders and the effectiveness of a registration statement filed with the Securities and Exchange Commission. We intend to use the proceeds of the Rights Offering to repurchase the Senior Notes and to pay any required fees and expenses related to the Rights Offering.
 
Credit Ratings
 
                 
    S&P     Moody’s  
 
Corporate and bank debt rating
    B−       Caa1  
Senior Note rating
    CCC       Caa2  


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Postretirement Benefits
 
The Medicare Prescription Drug, Improvement, and Modernization Act expanded Medicare to include, for the first time, coverage for prescription drugs. We sponsor retiree welfare programs and have determined that this legislation reduces our costs for some of these programs. In accordance with guidance from the FASB, we adopted the provisions of FASB Staff Position FAS 106-2 “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement, and Modernization Act of 2003,” in the third quarter of 2004 and elected to recognize the effect of the subsidy retroactively. The reduction in interest costs related to the third quarter of fiscal 2004 was $0.2 million and the increased amortization of net gain for the same period was $0.2 million. The reduction in our accumulated postretirement benefit obligation was approximately $13.3 million.
 
Off Balance Sheet Arrangements
 
On December 9, 2004 we established an accounts receivable securitization facility in the U.S., which provided up to $75 million in funding from commercial paper conduits sponsored by commercial lenders. On May 30, 2006, we established a new $65 million accounts receivable securitization facility with commercial lenders in the U.S. that replaced the program established on December 9, 2004. The new program’s structure is similar to the program that was replaced. The facility has an expiration date of June 3, 2008 and funding under the facility bears interest based on LIBOR plus 2.5%. The actual amount of funding available at any given time is based on availability of eligible receivables and other customary factors.
 
Pursuant to the securitization facility, certain of our consolidated subsidiaries sell substantially all U.S. short term trade receivables to a non-consolidated special purpose entity (SPE I) at face value and no gains or losses are recognized in connection with the sales. The purchase price for the receivables sold to SPE I is paid in a combination of cash and short term notes. The short term notes appear in Other Receivables on our Consolidated Balance Sheets and represent the difference between the face amount of accounts receivables sold and the cash received for the sales. SPE I resells the receivables to a non-consolidated qualifying special purpose entity (SPE II) at an annualized discount of 2.4% to 4.4%. SPE II pays the purchase price for the receivables with cash received from borrowings and equity in SPE II for the excess of the purchase price of the receivables over the cash payment. SPE II pledges the receivables to secure borrowings from commercial lenders. This debt is not included in our consolidated financial statements.
 
Collections for the receivables are serviced by our subsidiary, HLI Operating Company (HLI Opco), and deposited into an account controlled by the program agent. The servicing fees payable to HLI Opco are set off against interest and other fees payable to the program agent and lenders. The program agent uses the proceeds to pay off the short term borrowings from commercial lenders and returns the excess collections to SPE II, which in turn pays down the short term note issued to SPE I. SPE I then pays down the short term notes issued to the consolidated subsidiaries.
 
The securitization transactions are accounted for as sales of the receivables under the provisions of SFAS 140 and are removed from the Consolidated Balance Sheets. The proceeds received are included in cash flows from operating activities in the Consolidated Statements of Cash Flows. Costs associated with the receivables facility are recorded as other expense in the Consolidated Statements of Operations.
 
At January 31, 2007 and January 31, 2006 the outstanding balances of receivables sold to special purpose entities were $80 million and $112 million, respectively. Our net retained interests at January 31, 2007 and January 31, 2006 were $43 million and $101 million, respectively, which are disclosed as Other Receivables on the Consolidated Balance Sheets and in cash flows from operating activities in the Consolidated Statements of Cash Flows. Advances from lenders at January 31, 2007 and commercial paper conduits at January 31, 2006 were $37 million and $11 million, respectively.


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Contractual Obligations
 
The following table identifies our significant contractual obligations as of January 31, 2007 (dollars in millions):
 
                                         
    Payment Due by Period  
    Less Than
    2-3
    4-5
    After
       
    1 Year     Years     Years     5 Years     Total  
 
Short-term borrowings
  $ 27.9     $     $     $     $ 27.9  
Long-term debt
    5.5       324.9       312.9             643.3  
Mortgage note payable
    0.2       21.6                   21.8  
Capital lease obligations
    1.0                         1.0  
Operating leases
    6.6       6.7       0.9       0.2       14.4  
Capital expenditures
    31.9                         31.9  
United States pension contributions
    12.6       16.5       14.9             44.0  
                                         
Total obligations
  $ 85.7     $ 369.7     $ 328.7     $ 0.2     $ 784.3  
                                         
 
Other Cash Requirements
 
We anticipate the following approximate significant cash requirements to be paid in fiscal 2007 (dollars in millions):
 
         
Interest
  $ 70.3  
Taxes
    21.8  
International pension and other post-retirement benefits funding
    23.8  
Restructuring costs
    1.0  
 
Other Matters
 
Inflation
 
We do not believe that sales of our products are materially affected by inflation, although such an effect may occur in the future. In accordance with industry practice, the costs or benefits of fluctuations in aluminum prices are passed through to customers. In addition, we have successfully negotiated to pass through a portion of fluctuations in steel costs to customers. We adjust the sales prices from time to time, if necessary, to fully reflect any increase or decrease in the price of aluminum or, to the extent applicable, steel. As a result, our net sales are adjusted, although gross profit is not materially affected. From time to time, we enter into futures contracts or purchase commitments solely to hedge against possible price changes that may occur between the dates of price adjustments. We also enter into forward purchase commitments to mitigate fluctuations in natural gas prices.
 
Critical Accounting Estimates
 
The preparation of consolidated financial statements in conformity with U.S. generally accepted accounting principles (GAAP) requires us to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the consolidated financial statements and the reported amounts of revenues and expenses during the reporting period. Considerable judgment is often involved in making these determinations; the use of different assumptions could result in significantly different results. We believe our assumptions and estimates are reasonable and appropriate; however, actual results could differ from those estimates.
 
Asset impairment losses and other restructuring charges
 
Our Consolidated Statements of Operations included herein reflect an element of operating expenses described as asset impairments and other restructuring charges. We periodically evaluate whether events and circumstances have occurred that indicate that the remaining useful life of any of our long lived assets may warrant revision or that


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the remaining balance might not be recoverable. When factors indicate that the long lived assets should be evaluated for possible impairment, we use an estimate of the future undiscounted cash flows generated by the underlying assets to determine if a write-down is required. If the future undiscounted cash flows generated by the underlying assets are less than the book value of the assets, a write-down is required and we adjust the book value of the impaired long-lived assets to their estimated fair values. Fair value is determined through third party appraisals or discounted cash flow calculations. The related charges are recorded as asset impairment or, in the case of certain exit costs in connection with a plant closure or restructuring, a restructuring or other charge in the Consolidated Statements of Operations.
 
Pension and postretirement benefits other than pensions
 
Annual net periodic expense and benefit liabilities under our defined benefit plans are determined on an actuarial basis. Assumptions used in the actuarial calculations have a significant impact on plan obligations and expense. Each October, we review the actual experience compared to the more significant assumptions used and make adjustments to the assumptions, if warranted. The healthcare trend rates are reviewed with the actuaries based upon the results of their review of claims experience. Discount rates are based upon an expected benefit payments duration analysis and the equivalent average yield rate for high-quality fixed-income investments.
 
Pension benefits are funded through deposits with trustees and the expected long-term rate of return on fund assets is based upon actual historical returns modified for known changes in the market and any expected change in investment policy. Postretirement benefits are not funded and our policy is to pay these benefits as they become due.
 
Effective January 31, 2007, we adopted FASB SFAS 158, “Employers’ Accounting for Defined Benefit Pension and Other Postretirement Plans.” SFAS 158 amends SFAS 87, “Employers’ Accounting for Pensions,” SFAS 88, “Employers’ Accounting for Settlements and Curtailments of Defined Benefit Pension Plan and for Termination Benefits,” SFAS 106, “Employers’ Accounting for Postretirement Benefits Other Than Pensions,” and SFAS 132 (revised 2003), “Employers’ Disclosures about Pensions and Other Postretirement Benefits.” SFAS 158 improves financial reporting by requiring an employer to recognize the over funded or under funded status of defined benefit pension and postretirement plans (other than a multi employer plan) as an asset or liability in its statement of financial position and to recognize changes in that funded status in the year in which the changes occur through comprehensive income. As allowed under the transition provision of SFAS 158, gains and losses, prior service costs or credits, and transition assets or obligations that have not yet been included in net periodic benefits cost as of January 31, 2007 are recognized as components of the ending balance of “Accumulated other comprehensive income,” net of tax, shown in the Consolidated Statements of Changes in Stockholders’ Equity for fiscal 2006. This Statement also improves financial reporting by requiring an employer to measure the funded status of a plan as of the date of its year-end statement of financial position, with limited exceptions. This provision of the statement is required for fiscal year ending after December 15, 2008; we will implement it for the year ending January 31, 2009.
 
The adoption resulted in the recognition of income of $36.2 million in other comprehensive income, net of tax effect of $0.7 million, and a corresponding reduction in pension liability of $36.9 million as of January 31, 2007.
 
Goodwill impairment testing
 
Goodwill and other indefinite-lived intangible assets are no longer amortized; rather those assets must be tested for impairment annually. We test goodwill for impairment as of November 1st of each fiscal year, or more frequently should circumstances change or events occur that would more likely than not reduce the fair value of a reporting unit below its carrying amount, as provided for in FASB SFAS 142, “Goodwill and Other Intangible Assets.” Other definite-lived intangible assets continue to be amortized over their estimated lives.
 
Allowance for uncollectible accounts
 
The allowance for uncollectible accounts provides for losses believed to be inherent within our receivables (primarily trade receivables). We evaluate both the creditworthiness of specific customers and the overall probability of losses based upon an analysis of the overall aging of receivables, past collection trends, and general economic conditions. We believe that the allowance for uncollectible accounts is adequate to cover potential losses.


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Actual results may vary as a result of unforeseen economic events and the impact those events could have on our customers.
 
Income Taxes
 
In accordance with the provisions of FASB SFAS 109, “Accounting for Income Taxes,” we account for income taxes using the asset and liability method. The asset and liability method requires the recognition of deferred tax assets and liabilities for expected future tax consequences of temporary differences that currently exist between the tax bases and financial reporting bases of our assets and liabilities. In assessing the realizability of deferred tax assets, we consider whether it is more likely than not that some or a portion of the deferred tax assets will not be realized. A valuation allowance is provided for deferred income tax assets when, in our judgment, based upon currently available information and other factors, it is more likely than not that a portion of such deferred income tax assets will not be realized. The determination of the need for a valuation allowance is based on an on-going evaluation of current information including, among other things, estimates of future earnings in different tax jurisdictions and the expected timing of deferred income tax asset reversals. We believe that the determination to record a valuation allowance to reduce deferred income tax assets is a critical accounting estimate because it is based on an estimate of future taxable income in the United States and certain other jurisdictions, which is susceptible to change and may or may not occur, and because the impact of adjusting a valuation allowance may be material.
 
We have not recorded a deferred tax liability for temporary differences related to investments in foreign subsidiaries that are essentially permanent in duration. These temporary differences may become taxable upon a repatriation of assets from the subsidiaries or a sale or liquidation of the subsidiaries.
 
We have a liability for taxes that may become payable as a result of future audits of past years by tax authorities. The tax amounts are analyzed periodically and adjustments are made as events occur to warrant adjustment.
 
New Accounting Pronouncements
 
In February 2007 the FASB issued SFAS 159 “The Fair Value Option for Financial Assets and Financial Liabilities — Including an Amendment of SFAS 115” (SFAS 159), which permits an entity to measure many financial assets and financial liabilities at fair value that are not currently required to be measured at fair value. Entities that elect the fair value option will report unrealized gains and losses in earnings at each subsequent reporting date. The fair value option may be elected on an instrument-by-instrument basis, with a few exceptions. SFAS 159 amends previous guidance to extend the use of the fair value option to available-for-sale and held-to-maturity securities. The Statement also establishes presentation and disclosure requirements to help financial statement users understand the effect of the election. SFAS 159 is effective as of the beginning of the first fiscal year beginning after November 15, 2007. We are currently assessing the potential impact of the standard on our financial condition and results of operations.
 
In October 2006 the FASB issued Staff Position 123(R)-6 “Technical Corrections of FASB Statement 123(R),” which revises the definition of “short-term inducement” to exclude an offer to settle an award. The provisions of this FASB Staff Position (FSP) are effective for the first reporting period beginning after October 20, 2006. This guidance did not have a material effect on our financial condition and results of operations.
 
In October 2006 the FASB issued FSP 123(R)-5 “Amendment of FASB Staff Position FAS 123(R)-1.” This FSP amends FSP FAS 123(R)-1, “Classification and Measurement of Freestanding Financial Instruments Originally Issued in Exchange for Employee Services under SFAS 123(R),” to clarify that freestanding financial instruments that were originally issued as employee compensation subject to SFAS 123(R) and subsequently modified solely to reflect an equity restructuring that occurs when the holders are no longer employees, should continue to be subject to the recognition and measurement provisions of SFAS 123(R) if certain conditions are met. The provisions in this FSP are effective for the first reporting period beginning after October 10, 2006. This guidance did not have a material effect on our financial condition and results of operations.


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In September 2006 the FASB issued SFAS 157, “Fair Value Measurements” (SFAS 157). This standard defines fair value, establishes a framework for measuring fair value in conformity with GAAP, and expands disclosures about fair value measurements. SFAS 157 does not introduce new requirements for when fair value measures must be used, but focuses on how to measure fair value by establishing a fair value hierarchy to classify the sources of information used to measure fair value. SFAS 157 is effective for financial statements issued for fiscal years beginning after November 15, 2007 and interim periods within those fiscal years. Management is assessing the potential impact on present fair value measurement techniques, disclosures, and our financial position.
 
In September 2006 the FASB issued SFAS 158, “Employers’ Accounting for Defined Benefit Pension and Other Postretirement Plans — an amendment of FASB Statements 87, 88, 106, and 132(R)” (SFAS 158). This standard requires employers that sponsor defined benefit plans to recognize the over-funded or under-funded status of a defined benefit postretirement plan as an asset or liability in its statement of financial position and to recognize changes in that funded status in the year in which the changes occur, through comprehensive income. SFAS 158 requires prospective application and is effective for financial statements issued for fiscal years ending after December 15, 2006. The adoption resulted in the recognition of income of $36.2 million in other comprehensive income, net of tax effect of $0.7 million, and a corresponding reduction in pension liability of $36.9 million as of January 31, 2007.
 
In September 2006 the SEC issued Staff Accounting Bulletin 108, “Quantifying Financial Misstatements” (SAB 108), which expresses the Staff’s views regarding the process of quantifying financial statement misstatements. Registrants are required to quantify the impact of correcting all misstatements, including both the carryover and reversing effects of prior year misstatements, on the current year financial statements. The techniques most commonly used in practice to accumulate and quantify misstatements are generally referred to as the “rollover” (current year income statement perspective) and “iron curtain” (year-end balance sheet perspective) approaches. The financial statements would require adjustment when either approach results in quantifying a misstatement that is material, after considering all relevant quantitative and qualitative factors. SAB 108 is effective for fiscal years ending after November 15, 2006. This guidance did not have a material effect on our financial condition and results of operations.
 
In July 2006 the FASB issued Interpretation 48, “Accounting for Uncertainty in Income Taxes,” (FIN 48) an interpretation of FASB Statement 109, “Accounting for Income Taxes.” FIN 48 requires that a position taken or expected to be taken in a tax return be recognized in the financial statements when it is more likely than not (i.e., a likelihood of more than 50%) that the position would be sustained upon examination by tax authorities. A recognized tax position is then measured at the largest amount of benefit that is greater than 50% likely of being realized upon ultimate settlement. We have not yet determined the impact of the recognition and measurement requirements of FIN 48 on our existing tax positions. We currently recognize the benefits of an uncertain income tax position if it is probable that we will prevail. The standard establishes a lower threshold for recognizing the benefit of some uncertain tax positions than we have historically used. Therefore, we do not expect the adoption to have a significant impact on our financial statements. Upon adoption, the cumulative effect of applying the recognition and measurement provisions of FIN 48, if any, shall be reflected as an adjustment to the opening balance of retained earnings or goodwill.
 
FIN 48 also requires expanded disclosures including identification of tax positions for which it is reasonably possible that total amounts of unrecognized tax benefits will significantly change in the next twelve months, a description of tax years that remain subject to examination by major tax jurisdiction, a tabular reconciliation of the total amount of unrecognized tax benefits at the beginning and end of each annual reporting period, the total amount of unrecognized tax benefits that, if recognized, would affect the effective tax rate, and the total amounts of interest and penalties recognized in the statements of operations and financial position. FIN 48 is effective for fiscal years beginning after December 15, 2006, or our fiscal year beginning February 1, 2007.


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Item 7A.   Quantitative and Qualitative Disclosures about Market Risk
 
Market Risks
 
In the normal course of business we are exposed to market risks arising from changes in foreign exchange rates, interest rates, raw material, and utility prices. We selectively use derivative financial instruments to manage these risks, but do not enter into any derivative financial instruments for trading purposes.
 
Foreign Exchange
 
We have global operations and thus make investments and enter into transactions in various foreign currencies. In order to minimize the risks associated with foreign currency fluctuations, we first seek to internally net foreign exchange exposures, and use derivative financial instruments to hedge any remaining net exposure. We use forward foreign currency exchange contracts on a limited basis to reduce the earnings and cash flow impact of non-functional currency denominated transactions. The gains and losses from these hedging instruments generally offset the gains or losses from the hedged items and are recognized in the same period the hedged items are settled.
 
The value of our consolidated assets and liabilities located outside the United States (translated at period end exchange rates) and income and expenses (translated using average rates prevailing during the period), generally denominated in the Euro, Czech Crown, and the Brazilian Real, are affected by the translation into our reporting currency (the U.S. Dollar). Such translation adjustments are reported as a separate component of stockholders’ equity. In future periods, foreign exchange rate fluctuations could have an increased impact on our reported results of operations. However, due to the self-sustaining nature of our foreign operations, we believe we can effectively manage the effect of these currency fluctuations. In addition, in order to further hedge against such currency rate fluctuations, we have, from time to time, entered into certain foreign currency swap arrangements. In January 2006, we entered into a foreign currency swap agreement in Euros with a total notional value of $50 million to hedge our net investment in certain of our foreign subsidiaries. The swap agreement is expected to settle in January 2009.
 
Interest Rates
 
We generally manage our risk associated with interest rate movements through the use of a combination of variable and fixed rate debt. We have from time to time entered into interest rate swap arrangements to further hedge against interest rate fluctuations. In January 2006 we entered into an interest rate swap agreement with a total notional value of $50 million to hedge the variability of interest payments associated with our variable-rate term debt. The swap agreement is expected to settle in January 2009. Since the interest rate swap hedges the variability of interest payments on variable rate debt with the same terms, it qualifies for cash flow hedge accounting treatment. We expect the cash flow hedge to remain effective during fiscal 2007, therefore we do not anticipate any reclassification into earnings for gains and losses that are in accumulated other comprehensive income as of January 31, 2007. At January 31, 2007 and 2006 approximately $450 million and $454 million, respectively, of our debt was variable rate debt after considering the impact of the swap.
 
Commodities
 
We rely on the supply of certain raw materials and other inputs in our production process, including aluminum, steel, and natural gas. We have entered into firm purchase commitments or other arrangements for substantially all of our aluminum and steel requirements for fiscal 2006. We manage the exposure associated with these commitments primarily through the terms of our supply and procurement contracts. Additionally, in accordance with industry practice, we generally pass through fluctuations in the price of aluminum to our customers. We have also been successful in negotiating with some of our customers to pass through a portion of fluctuations in the price of steel. We typically use forward-fixed contracts to hedge against changes in commodity prices for a majority of our outstanding purchase commitments. We also enter into forward purchase commitments for natural gas to mitigate market fluctuations in natural gas prices.


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Report of Independent Registered Public Accounting Firm
 
The Board of Directors and Stockholders of
Hayes Lemmerz International, Inc.:
 
We have audited the accompanying consolidated balance sheets of Hayes Lemmerz International, Inc. and subsidiaries (the Company) as of January 31, 2007 and 2006, and the related consolidated statements of operations, changes in stockholders’ equity (deficit), and cash flows for each of the years in the three-year period ended January 31, 2007. In connection with our audits of the consolidated financial statements, we also have audited the financial statement schedule listed in Item 15. These consolidated financial statements and financial statement schedule are the responsibility of the Company’s management. Our responsibility is to express an opinion on these consolidated financial statements and financial statement schedule based on our audits.
 
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
 
In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of Hayes Lemmerz International, Inc. and subsidiaries as of January 31, 2007 and 2006, and the results of their operations and their cash flows for each of the years in the three-year period ended January 31, 2007, in conformity with U.S. generally accepted accounting principles. Also in our opinion, the related financial statement schedule, when considered in relation to the basic consolidated financial statements taken as a whole, presents fairly, in all material respects, the information set forth therein.
 
We also have audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the effectiveness of Hayes Lemmerz International, Inc. and subsidiaries’ internal control over financial reporting as of January 31, 2007, based on criteria established in Internal Control — Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO), and our report dated April 5, 2007 expressed an unqualified opinion on management’s assessment of, and the effective operation of, internal control over financial reporting.
 
As discussed in Note 2 to the consolidated financial statements, effective February 1, 2006, the Company adopted Statement of Financial Accounting Standards No. 123(R), Share-Based Payment. As discussed in Note 2 to the consolidated financial statements, effective January 31, 2007, the Company adopted Statement of Financial Accounting Standards No. 158, Employers’ Accounting for Defined Benefit Pension and Other Postretirement Plans — an amendment of FASB No. 87, 88, 106 and 132(R).
 
As discussed in Note 2, for the year ended January 31, 2005 the Company eliminated the one-month lag previously related to the consolidation of the financial statements of its international subsidiaries.
 
/s/  KPMG LLP
 
Detroit, Michigan
April 5, 2007


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
 
                         
    Year Ended  
    January 31,
    January 31,
    January 31,
 
    2007     2006     2005  
    (Dollars in millions, except per share amounts)  
 
Net sales
  $ 2,056.2     $ 1,956.5     $ 1,773.4  
Cost of goods sold
    1,870.6       1,787.5       1,587.3  
                         
Gross profit
    185.6       169.0       186.1  
Marketing, general, and administrative
    137.3       133.9       124.8  
Amortization of intangible assets
    11.1       14.2       12.3  
Asset impairments and other restructuring charges
    43.8       55.5       8.6  
Goodwill impairment
          185.5        
Other income, net
    (13.2 )     (4.9 )     (8.6 )
                         
Earnings (loss) from operations
    6.6       (215.2 )     49.0  
Interest expense, net
    76.2       65.3       43.6  
Other non-operating expense
          0.8       1.7  
Loss on early extinguishment of debt
                12.2  
                         
Loss from continuing operations before taxes, minority interest, and cumulative effect of change in accounting principle
    (69.6 )     (281.3 )     (8.5 )
Income tax expense (benefit)
    39.2       (1.4 )     16.7  
                         
Loss from continuing operations before minority interest and cumulative effect of change in accounting principle
    (108.8 )     (279.9 )     (25.2 )
Minority interest
    10.3       7.2       9.1  
                         
Loss from continuing operations before cumulative effect of change in accounting principle
    (119.1 )     (287.1 )     (34.3 )
Discontinued operations:
                       
Loss from discontinued operations, net of tax of ($0.1), $1.7, and $3.0, respectively
    (45.4 )     (174.3 )     (30.6 )
(Loss) gain on sale of discontinued operations, net of tax of $0.0, $3.8, and $0.0, respectively
    (2.4 )     3.9        
                         
Total loss from discontinued operations, net of tax
    (47.8 )     (170.4 )     (30.6 )
Cumulative effect of change in accounting principle, net of tax of $0.8
                2.6  
                         
Net loss
  $ (166.9 )   $ (457.5 )   $ (62.3 )
                         
Loss per common share data
                       
Basic and diluted:
                       
Loss from continuing operations before cumulative effect of change in accounting principle
  $ (3.11 )   $ (7.58 )   $ (0.91 )
Loss from discontinued operations, net of tax
    (1.19 )     (4.59 )     (0.82 )
(Loss) gain on sale of discontinued operations, net of tax
    (0.06 )     0.10        
Cumulative effect of change in accounting principle, net of tax
                0.07  
                         
Net loss
  $ (4.36 )   $ (12.07 )   $ (1.66 )
                         
Weighted average shares outstanding (in millions)
    38.3       37.9       37.6  
 
See accompanying notes to consolidated financial statements.


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
 
                 
    January 31,
    January 31,
 
    2007     2006  
    (Dollars in millions, except share amounts)  
 
ASSETS
Current assets:
               
Cash and cash equivalents
  $ 38.4     $ 42.3  
Receivables, net of allowance of $2.4 million and $4.1 million at January 31, 2007 and 2006, respectively
    258.5       216.5  
Other receivables
    43.2       101.0  
Inventories
    172.8       160.5  
Deferred tax assets
    3.2       3.5  
Prepaid expenses
    12.7       11.8  
Assets held for sale
    51.8       117.5  
                 
Total current assets
    580.6       653.1  
Property, plant, and equipment, net
    680.7       715.4  
Deferred tax assets
    7.5       14.0  
Goodwill
    210.0       197.8  
Customer relationships, net
    107.2       103.7  
Other intangible assets, net
    66.6       76.1  
Other assets
    38.6       39.1  
                 
Total assets
  $ 1,691.2     $ 1,799.2  
                 
 
LIABILITIES AND STOCKHOLDERS’ EQUITY
Current liabilities:
               
Bank borrowings and other notes
  $ 27.9     $ 25.5  
Current portion of long-term debt
    6.7       16.2  
Accounts payable and accrued liabilities
    384.4       345.6  
Liabilities held for sale
    19.9       40.8  
                 
Total current liabilities
    438.9       428.1  
Long-term debt, net of current portion
    659.4       668.7  
Deferred tax liabilities
    67.3       62.7  
Pension and other long-term liabilities
    366.5       409.2  
Minority interest
    57.3       47.2  
Commitments and contingencies
           
Stockholders’ equity:
               
Preferred stock, 1,000,000 shares authorized, none issued or outstanding at January 31, 2007 or 2006
           
Common stock, par value $0.01 per share:
               
100,000,000 shares authorized; 38,470,434 and 37,991,269 issued and outstanding at January 31, 2007 and 2006, respectively
    0.4       0.4  
Additional paid in capital
    678.6       675.9  
Accumulated deficit
    (733.6 )     (566.3 )
Accumulated other comprehensive income
    156.4       73.3  
                 
Total stockholders’ equity
    101.8       183.3  
                 
Total liabilities and stockholders’ equity
  $ 1,691.2     $ 1,799.2  
                 
 
See accompanying notes to consolidated financial statements.


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
 
                         
    Year Ended  
    January 31,
    January 31,
    January 31,
 
    2007     2006     2005  
 
Cash flows from operating activities:
                       
Net loss
  $ (166.9 )   $ (457.5 )   $ (62.3 )
Adjustments to reconcile net loss to net cash provided by (used for) operating activities:
                       
Net loss from discontinued operations
    47.8       170.4       30.6  
(Loss) gain on sale of discontinued operations
    (2.4 )     3.9        
Depreciation and tooling amortization
    111.3       120.8       125.6  
Amortization of intangibles
    11.1       14.2       12.3  
Amortization of deferred financing fees and accretion of discount
    5.7       5.9       3.7  
Interest income resulting from fair value adjustment of Series A Warrants and Series B Warrants
          (0.5 )     (7.7 )
Change in deferred income taxes
    5.9       (21.6 )     (9.4 )
Asset impairments
    32.9       47.2       2.2  
Goodwill impairment
          185.5        
Minority interest
    10.7       8.0       9.9  
Equity compensation expense
    2.4       2.8       5.5  
Loss on early extinguishment of debt
                12.2  
(Gain) loss on sale of assets and businesses
          (9.5 )     0.5  
Changes in operating assets and liabilities that increase (decrease) cash flows:
                       
Receivables
    (42.2 )     (56.3 )     101.2  
Other receivables
    57.7       (24.0 )     (77.0 )
Inventories
    (11.2 )     7.9       (2.6 )
Prepaid expenses and other
    0.3       (5.8 )     (8.4 )
Accounts payable and accrued liabilities
    20.0       (30.3 )     37.4  
Chapter 11 items:
                       
Payments related to Chapter 11 filings
          (0.1 )     (1.5 )
                         
Cash provided by (used for) operating activities
    83.1       (39.0 )     172.2  
                         
Cash flows from investing activities:
                       
Purchase of property, plant, equipment, and tooling
    (80.8 )     (95.2 )     (126.2 )
Purchase of businesses, net of cash acquired
          (4.9 )      
Proceeds from disposal of assets and businesses
    10.2       16.0       0.7  
Capital contributed by minority shareholders
    0.4              
                         
Cash used for investing activities
    (70.2 )     (84.1 )     (125.5 )
                         
Cash flows from financing activities:
                       
Changes in bank borrowings and credit facilities
    0.6       24.8       (0.7 )
Redemption of Senior Notes, net of discount and related fees
                (96.7 )
Redemption of Term Loan B, net of related fees
          (94.9 )     (16.0 )
Proceeds from Term Loan C
          150.0        
Repayment of long-term debt
    (20.2 )     (10.2 )     (17.5 )
Dividends to minority shareholders
    (1.8 )     (3.6 )     (13.1 )
Bank finance fees paid
    (2.9 )            
Net proceeds from issuance of common stock
                117.0  
                         
Cash (used for) provided by financing activities
    (24.3 )     66.1       (27.0 )
                         
Cash flows of discontinued operations:
                       
Net cash provided by (used for) operating activities
    11.0       24.9       (7.9 )
Net cash provided by (used for) investing activities
    7.5       23.1       (32.5 )
Net cash (used for) provided by financing activities
    (13.4 )     18.5        
Effect of exchange rate changes on cash and cash equivalents
    2.4       (2.1 )     5.7  
                         
(Decrease) increase in cash and cash equivalents
    (3.9 )     7.4       (15.0 )
Adjustment for the elimination of the one month lag
                1.4  
Cash and cash equivalents at beginning of period
    42.3       34.9       48.5  
                         
Cash and cash equivalents at end of period
  $ 38.4     $ 42.3     $ 34.9  
                         
 
See accompanying notes to consolidated financial statements.


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
 
                                                 
                            Accumulated
       
                            Other
       
          Par
    Paid in
    Accumulated
    Comprehensive
       
    Shares     Value     Capital     Deficit     Income     Total  
    (Dollars in millions, except share amounts)  
 
Balance at January 31, 2004
    30,000,000     $ 0.3     $ 548.2     $ (46.5 )   $ 93.9     $ 595.9  
Comprehensive income:
                                               
Net loss
        $     $     $ (62.3 )   $     $ (62.3 )
Minimum pension liability adjustment, net of tax of $1.4
                            (2.2 )     (2.2 )
Currency translation adjustment, net of tax of $0.3
                            47.4       47.4  
                                                 
Total comprehensive loss
                                  (17.1 )
Issuance of common stock
    7,720,970       0.1       116.9                   117.0  
Shares issued due to vesting of restricted stock units
    144,992                                
Equity compensation expense
                5.5                   5.5  
                                                 
Balance at January 31, 2005
    37,865,962     $ 0.4     $ 670.6     $ (108.8 )   $ 139.1     $ 701.3  
                                                 
Comprehensive income:
                                               
Net loss
        $     $     $ (457.5 )   $     $ (457.5 )
Minimum pension liability adjustment, net of tax benefit of $4.7
                            (7.3 )     (7.3 )
Currency translation adjustment, net of tax of $7.5
                            (56.6 )     (56.6 )
Unrealized loss on derivatives
                            (1.9 )     (1.9 )
                                                 
Total comprehensive loss
                                  (523.3 )
Shares issued due to vesting of restricted stock units
    125,307                                
Equity compensation expense
                5.3                   5.3  
                                                 
Balance at January 31, 2006
    37,991,269     $ 0.4     $ 675.9     $ (566.3 )   $ 73.3     $ 183.3  
                                                 
Preferred stock dividends declared
        $     $     $ (0.4 )   $     $ (0.4 )
Comprehensive income:
                                               
Net loss
                      (166.9 )           (166.9 )
Currency translation adjustment, net of tax of $0.8
                            44.5       44.5  
Minimum pension liability adjustment, net of tax of $3.1
                            4.9       4.9  
Unrealized loss on derivatives
                            (2.5 )     (2.5 )
                                                 
Total comprehensive loss
                                  (120.0 )
Shares issued due to vesting of restricted stock units
    474,092                                
Shares of redeemable preferred stock of subsidiary converted into common stock
    5,073                                
Adjustment resulting from adoption of FAS 158, net of tax of $0.7
                            36.2       36.2  
Equity compensation expense
                2.7                   2.7  
                                                 
Balance at January 31, 2007
    38,470,434     $ 0.4     $ 678.6     $ (733.6 )   $ 156.4     $ 101.8  
                                                 
 
See accompanying notes to consolidated financial statements.


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
 
 
Note 1.   Description of Business
 
Unless otherwise indicated, references to “we,” “us,” or “our” mean Hayes Lemmerz International, Inc., a Delaware corporation, and our subsidiaries. References to a fiscal year means the 12-month period commencing on February 1st of that year and ending on January 31st of the following year (i.e., “fiscal 2006” refers to the period beginning February 1, 2006 and ending January 31, 2007, “fiscal 2005” refers to the period beginning February 1, 2005 and ending January 31, 2006).
 
Originally founded in 1908, we are a leading worldwide producer of aluminum and steel wheels for passenger cars and light trucks and of steel wheels for commercial trucks and trailers. We are also a leading supplier of automotive brake and powertrain components. We have global operations with 30 facilities including business and sales offices, manufacturing facilities, and technical centers, located in 14 countries around the world. We sell our products to every major North American, Japanese, and European manufacturer of passenger cars and light trucks and to commercial highway vehicle customers throughout the world.
 
Note 2.   Basis of Presentation and Summary of Significant Accounting Policies
 
Basis of Presentation
 
The preparation of consolidated financial statements in conformity with U.S. generally accepted accounting principles (GAAP) requires us to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the consolidated financial statements and the reported amounts of revenues and expenses during the reporting period. Considerable judgment is often involved in making these determinations; the use of different assumptions could result in significantly different results. We believe our assumptions and estimates are reasonable and appropriate; however, actual results could differ from those estimates.
 
Summary of Significant Accounting Policies
 
Principles of Consolidation:  Our consolidated financial statements include the accounts of our majority-owned subsidiaries. All significant intercompany balances and transactions have been eliminated in consolidation. Our investments in joint ventures are accounted for under the equity method. Financial position as of January 31, 2007, 2006, and 2005 and results of operations for all periods presented for these joint ventures were not material to our consolidated financial statements.
 
Historically, we consolidated our international subsidiaries using the twelve month period ended December 31st. Due to more efficient financial reporting procedures, we were able to eliminate this one month lag in fiscal 2004. This change is preferable since it aligns the year end reporting date of our international subsidiaries with our year end reporting. The Consolidated Statements of Operations include 12 months of activity for all periods presented. In addition, we recorded income of $2.6 million in the first quarter of fiscal 2004 as a cumulative effect of a change in accounting principle, which represents the operating results of our international subsidiaries for the month of January 2004.
 
Cash and Cash Equivalents:  Cash and cash equivalents include short-term investments with original maturities of 90 days or less.
 
Accounts Receivable:  Receivables are presented net of allowances for doubtful accounts of approximately $2.4 million and $4.1 million at January 31, 2007 and January 31, 2006, respectively. Trade accounts receivable are recorded at the invoiced amount and do not bear interest. The allowance for doubtful accounts provides for losses believed to be inherent within our receivables (primarily trade receivables). We evaluate both the creditworthiness of specific customers and the overall probability of losses based upon an analysis of the overall aging of receivables, past collection trends, and general economic conditions. We believe that the allowance for uncollectible accounts is


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

adequate to cover potential losses. Actual results may vary as a result of unforeseen economic events and the impact those events could have on our customers. See Note 20, Off Balance Sheet Arrangements, for a description of our accounts receivable securitization or financing facilities.
 
Inventories:  Inventories are stated at the lower of cost or market, with cost determined principally by the first-in, first-out (FIFO) or average cost method. Cost includes the cost of materials, direct labor, and the applicable share of manufacturing overhead. Spare parts and indirect supply inventories are stated at cost and charged to earnings as used.
 
Property, Plant, and Equipment:  Property, plant, and equipment are recorded at cost. Depreciation is generally provided on a straight-line basis at rates that are designed to write off the assets over their estimated useful lives, principally as follows:
 
         
Buildings
    12-25 years  
Machinery and equipment
    1-10 years  
 
Maintenance, repairs, and minor replacement costs are expensed as incurred and were $69.6 million, $75.8 million, and $64.6 million for the years ended January 31, 2007, 2006, and 2005, respectively.
 
Special Tooling:  Expenditures made to meet special tooling requirements are capitalized. Special tooling, which is reimbursable by the customer, is classified as either a current asset in accounts receivable or as other current assets in the Consolidated Balance Sheets, depending upon the expected time of reimbursement, and was $9.1 million and $5.5 million as of January 31, 2007 and 2006, respectively. Special tooling that is not reimbursable by the customer is classified as another non-current asset and is charged to cost of goods sold on a straight-line basis over a five year period or the estimated useful life, whichever is shorter.
 
Goodwill and Other Intangible Assets:  Goodwill and other indefinite-lived intangible assets are no longer amortized; rather those assets must be tested for impairment annually. We test goodwill for impairment as of November 1st of each fiscal year, or more frequently should circumstances change or events occur that would more likely than not reduce the fair value of a reporting unit below its carrying amount, as provided for in Financial Accounting Standards Board (FASB) Statement of Financial Accounting Standards (SFAS) 142, “Goodwill and Other Intangible Assets” (SFAS 142). Other definite-lived intangible assets continue to be amortized on a straight line basis over their estimated lives.
 
Impairment of Long-lived Assets:  We review the carrying value of long-lived assets, including definite-lived intangible assets, for impairment whenever events or changes in circumstances indicate that the carrying amount of an asset may not be recoverable. Recoverability of assets to be held and used is measured by a comparison of the carrying amount of the assets to the undiscounted future net cash flows expected to be generated by the assets. If such assets are considered to be impaired, the impairment to be recognized is measured by the amount by which the carrying amount of the assets exceeds the fair value of the assets. Assets to be disposed of are reported at the lower of the carrying amount or fair values less costs to sell and are no longer depreciated. (See Note 13, Asset Impairments and Other Restructuring Charges.)
 
Financial Instruments:  The carrying amounts of cash and cash equivalents, receivables, and accounts payable and accrued liabilities approximate fair value because of the short maturity of these instruments. The carrying amount of bank borrowings and variable rate long-term debt approximate market value, as interest rates vary with market rates. The fair value of the 101/2% Senior Notes (Senior Notes) was $154.0 million and $140.6 million as of January 31, 2007 and January 31, 2006, respectively.
 
We enter into futures contracts and purchase commitments from time to time to hedge our exposure to future increases in commodity prices. Outstanding contracts represent future commitments and are not included in the Consolidated Balance sheets. Substantially all of such contracts mature within a period of three months to six months. Gains or losses resulting from the liquidation of futures contracts are recognized in the Consolidated Statements of Operations as part of cost of goods sold.


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
We have significant investments in foreign subsidiaries. The majority of these investments are in Europe where the Euro is the functional currency. As a result, we are exposed to fluctuations in exchange rates between the Euro and the U.S. Dollar. In January 2006, we entered into a foreign currency swap agreement in Euros with a total notional value of $50 million to hedge our net investment in certain of our foreign subsidiaries. The swap agreement is expected to settle in January 2009. We record the gain or loss on the derivative financial instruments designated as hedges of the foreign currency exposure of our net investment in foreign operations as currency translation adjustments in accumulated other comprehensive income to the extent the hedges are effective. The gain or loss on the hedging instruments offsets the change in currency translation adjustments resulting from translating the foreign operations’ financial statements from their respective functional currency to the U.S. Dollar.
 
In addition, we are exposed to fluctuations in interest rates on our variable rate debt. In January 2006 we entered into an interest rate swap agreement with a total notional value of $50 million to hedge the variability of interest payments associated with our variable-rate term debt. The swap agreement is expected to settle in January 2009. Since the interest rate swap hedges the variability of interest payments on variable rate debt with the same terms, it qualifies for cash flow hedge accounting treatment.
 
For both years ended January 31, 2007 and 2006, we held $50 million in derivative financial instruments. During the years ended January 31, 2007 and 2006, we recorded an unrealized loss of $2.5 million and $1.9 million, respectively, on instruments designated as hedges in accumulated other comprehensive income. At January 31, 2005, we held no derivative financial instruments.
 
Pension and Postretirement Benefits Other Than Pension:  Annual net periodic expense and benefit liabilities under our defined benefit plans are determined on an actuarial basis. Assumptions used in the actuarial calculations have a significant impact on plan obligations and expense. Each October, we review the actual experience compared to the more significant assumptions used and make adjustments to the assumptions, if warranted. The healthcare trend rates are reviewed with the actuaries based upon the results of their review of claims experience. Discount rates are based upon an expected benefit payments duration analysis and the equivalent average yield rate for high-quality fixed-income investments.
 
Pension benefits are funded through deposits with trustees and the expected long-term rate of return on fund assets is based upon actual historical returns modified for known changes in the market and any expected change in investment policy. Postretirement benefits are not funded and our policy is to pay these benefits as they become due.
 
Certain accounting guidance, including the guidance applicable to pensions, does not require immediate recognition of the effects of a deviation between actual and assumed experience or the revision of an estimate. This approach allows the favorable and unfavorable effects that fall within an acceptable range to be netted. Although this netting occurs outside the basic financial statements, the net amount is disclosed as an unrecognized gain or loss in the footnotes to our financial statements. In accordance with the fresh start accounting provisions of Statement of Position 90-7, “Financial Reporting by Entities in Reorganization Under the Bankruptcy Code,” all previously unrecognized gains or losses were immediately recognized at the emergence date.
 
Effective January 31, 2007, we adopted FASB SFAS 158, “Employers’ Accounting for Defined Benefit Pension and Other Postretirement Plans.” SFAS 158 amends SFAS 87, “Employers’ Accounting for Pensions,” SFAS 88, “Employers’ Accounting for Settlements and Curtailments of Defined Benefit Pension Plan and for Termination Benefits,” SFAS 106, “Employers’ Accounting for Postretirement Benefits Other Than Pensions,” and SFAS 132 (revised 2003), “Employers’ Disclosures about Pensions and Other Postretirement Benefits.” SFAS 158 improves financial reporting by requiring an employer to recognize the over funded or under funded status of defined benefit pension and postretirement plans (other than a multi employer plan) as an asset or liability in its statement of financial position and to recognize changes in that funded status in the year in which the changes occur through comprehensive income. As allowed under the transition provision of SFAS 158, gains and losses, prior service costs or credits, and transition assets or obligations that have not yet been included in net periodic benefits cost as of January 31, 2007 are recognized as components of the ending balance of “Accumulated other


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

comprehensive income,” net of tax, shown in the Consolidated Statements of Changes in Stockholders’ Equity for fiscal 2006. This Statement also improves financial reporting by requiring an employer to measure the funded status of a plan as of the date of its year-end statement of financial position, with limited exceptions. This provision of the statement is required for fiscal year ending after December 15, 2008; we will implement it for the year ending January 31, 2009.
 
The adoption resulted in the recognition of income of $36.2 million in other comprehensive income, net of tax effect of $0.7 million, and a corresponding reduction in pension liability of $36.9 million as of January 31, 2007.
 
Accumulated Other Comprehensive Income:  FASB SFAS 130, “Reporting Comprehensive Income,” establishes standards for the reporting and display of comprehensive income. Comprehensive income is defined as all changes in a Company’s net assets except changes resulting from transactions with shareholders. It differs from net income in that certain items currently recorded to equity would be a part of comprehensive income. Disclosure of comprehensive income (loss) is incorporated into the Consolidated Statements of Changes in Stockholders’ Equity.
 
Revenue Recognition:  Sales are recognized in accordance with GAAP, including the Securities and Exchange Commission’s Staff Accounting Bulletin 104, “Revenue Recognition in Financial Statements,” which requires that sales be recognized when there is evidence of a sales agreement, the delivery of goods has occurred, the sales price is fixed or determinable, and collection of related billings is reasonably assured. Revenues are recognized upon shipment of product and transfer of ownership to the customer. Provisions for customer sales allowances and incentives are recorded as a reduction of sales at the time of product shipment.
 
Research and Development Costs:  Research and development costs are expensed as incurred. Amounts expensed during the years ended January 31, 2007, 2006, and 2005 were approximately $4.4 million, $5.8 million, and $8.9 million, respectively.
 
Asset Impairment Losses and Other Restructuring Charges:  Our Consolidated Statements of Operations included herein reflect an element of operating expenses described as asset impairments and other restructuring charges. We periodically evaluate whether events and circumstances have occurred that indicate that the remaining useful life of any of our long lived assets may warrant revision or that the remaining balance might not be recoverable. When factors indicate that the long lived assets should be evaluated for possible impairment, we use an estimate of the future undiscounted cash flows generated by the underlying assets to determine if a write-down is required. If a write-down is required, we adjust the book value of the impaired long-lived assets to their estimated fair values. Fair value is determined through third party appraisals or discounted cash flow calculations. The related charges are recorded as an asset impairment or, in the case of certain exit costs in connection with a plant closure or restructuring, a restructuring or other charge in the Consolidated Statements of Operations.
 
Product Warranties:  Accruals for estimated warranty costs are based on historical experience and adjusted from time to time depending on actual experience. Warranty reserves are evaluated for adequacy on a regular basis. Accrual adjustments may be required when actual warranty claim experience differs from estimates.
 
Sale of Receivables:  We sell receivables in securitization sales transactions to fund our operations and to maintain liquidity. In many of our securitization transactions, we surrender control over these assets by selling receivables to securitization special purpose entities (SPEs). Securitization entities are a common, required element of securitization transactions to meet certain legal and transaction requirements that assure that the sold assets have been isolated from our creditors and us.
 
Receivables are considered sold for accounting purposes when the receivables are transferred beyond the reach of our creditors, the transferee has the right to pledge or exchange the assets, and we have surrendered control over the rights and obligations of the receivables. If these criteria are satisfied, the receivables are removed from our balance sheet at the time they are sold.
 
For off-balance sheet sales of receivables, estimated gains or losses are recognized in the period in which the sale occurs. We retain certain interests in receivables sold in securitization transactions. These interests are recorded


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

at fair value with unrealized gains or losses recorded, net of tax, in accumulated other comprehensive income, a component of stockholders’ equity.
 
Certain sales of receivables do not qualify for off-balance sheet treatment. As a result, the sold receivables and associated debt are not removed from our balance sheet and no gain or loss is recorded for these transactions.
 
Foreign Currency Translation/Transaction:  Assets and liabilities of subsidiaries denominated in foreign currencies are translated at the rate of exchange in effect on the balance sheet date; income and expenses are translated at the average rates of exchange prevailing during the year. The related translation adjustments are reflected as a component of accumulated other comprehensive income in the stockholders’ equity section of the Consolidated Balance Sheets. In fiscal 2006 and fiscal 2005, we recorded foreign currency transaction losses of $1.5 million and $1.0 million, respectively. In fiscal 2004, we recorded a foreign currency transaction gain of $1.2 million. Foreign currency transactions gains and losses are included in the Consolidated Statements of Operations as a component of other income (net).
 
Taxes on Income:  Deferred tax assets and liabilities are recognized for the future tax consequences attributable to differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax bases and operating loss and tax credit carryforwards. Deferred tax assets and liabilities are measured using enacted tax rates expected to apply to taxable income in the years in which those temporary differences are expected to be recovered or settled. The effect on deferred tax assets and liabilities of a change in tax rates is recognized in income in the period that includes the enactment date. A valuation allowance is recognized to reduce the deferred tax assets to the amount that is more likely than not to be realized. We have not recorded a deferred tax liability for temporary differences related to investments in foreign subsidiaries that are essentially permanent in duration. These temporary differences may become taxable upon a repatriation of assets from the subsidiaries or a sale or liquidation of the subsidiaries. We have a liability for taxes that may become payable as a result of future audits of past years by tax authorities. The amounts are analyzed periodically and adjustments are made as events occur to warrant adjustment.
 
Taxes Collected from Customers and Remitted to Governmental Authorities:  Taxes assessed by various governmental authorities, such as value added taxes and sales taxes, are excluded from revenues and costs and are reported on a net basis.
 
Reclassifications:  Certain prior period amounts have been reclassified to conform to the current year presentation.
 
Weighted Average Shares Outstanding:  Weighted average shares outstanding are as follows (thousands of shares):
 
                 
    January 31,
    January 31,
 
    2007     2006  
 
Basic weighted average shares outstanding
    38,306       37,942  
Dilutive effect of options and warrants
           
                 
Diluted weighted average shares outstanding
    38,306       37,942  
                 
 
For the years ended January 31, 2007 and January 31, 2006, approximately 2.3 million and 3.6 million shares, respectively, attributable to options and warrants and 97,034 and 98,000 shares, respectively, of subsidiary preferred stock, which are convertible into our common stock, were excluded from the calculation of weighted average shares outstanding as the effect was anti-dilutive.


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
Statements of Cash Flows:  The following is additional information to the Consolidated Statements of Cash Flows for the years indicated (dollars in millions):
 
                         
    January 31,
    January 31,
    January 31,
 
    2007     2006     2005  
 
Supplemental cash flow disclosures:
                       
Cash paid for interest
  $ 70.8     $ 58.0     $ 51.2  
Net cash paid for income taxes on continuing operations
    20.9       27.9       28.0  
Net cash paid (refund received) for income taxes on discontinued operations
    0.4       0.9       (0.1 )
 
Stock-Based Compensation:  We account for stock based compensation in accordance FASB SFAS 123(R), “Share-Based Payment” (SFAS 123(R)), which we adopted on February 1, 2006. SFAS 123(R) requires entities to recognize the cost of employee services received in exchange for awards of equity instruments based on the grant-date fair value of those awards. Expense is recognized based on the vesting period of the awards. There was no material adjustment to our Consolidated Statement of Operations upon adoption of SFAS 123(R).
 
In January 2006 we accelerated the vesting of all unvested stock options granted to our executive officers, directors, and other employees under our Long Term Incentive Plan, primarily to avoid recognizing compensation expense associated with these options in future financial statements upon our adoption of SFAS 123(R). See Note 17, Stock Based Benefit Plans, for additional details relating to our stock based compensation plans.
 
The pro forma table below illustrates the effect on net income and earnings per share as if we had applied the provisions of SFAS 123(R) (prior to our adoption date of February 1, 2006) to stock-based compensation for the years ended January 31, 2006 and 2005 (dollars in millions):
 
                 
    January 31,
    January 31,
 
    2006     2005  
 
Net loss:
               
As reported
  $ (457.5 )   $ (62.3 )
Stock based compensation cost
    (4.0 )     (5.1 )
                 
Pro forma
  $ (461.5 )   $ (67.4 )
Basic and diluted loss per share:
               
As reported
  $ (12.07 )   $ (1.66 )
Pro forma
    (12.16 )     (1.79 )
 
Note 3.   Acquisitions and Divestitures of Businesses
 
On October 16, 2006 we sold our Southfield, Michigan suspension components machining plant to the group of private investors who purchased our Cadillac, Michigan ductile iron foundry in December 2005. Under the agreement, this group acquired all of the outstanding shares of stock of Hayes Lemmerz International — Southfield, Inc., our wholly owned subsidiary.
 
On December 5, 2005 we sold the outstanding shares of stock of Hayes Lemmerz International — Cadillac, Inc., a wholly-owned subsidiary that produced ductile iron castings operating in Cadillac, Michigan, to a group of private investors. The Cadillac, Michigan ductile iron foundry produced engine exhaust manifolds, steering knuckles, and other cast components.
 
On November 28, 2005 we increased our ownership stake in our Turkish aluminum wheel joint venture, Jantas Aluminyum Jant Sanayi ve Ticaret A.S. (a.k.a. Jantas Aluminum Wheels), with operations in Manisa, Turkey. We, along with Inci Holding A.S., one of the other two original joint venture partners in Jantas Aluminum Wheels, acquired the 35% interest in the joint venture previously held by Cromodora Wheels S.p.A. As a result of the


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

transactions, we increased our interest from 40% to 60%, while Inci Holding A.S. increased its share from 25% to 40%. Following the acquisition of the interest of Cromodora Wheels S.p.A., Jantas Aluminum Wheels was merged with and into Hayes Lemmerz Inci Jant Sanayi A.S., which began production of aluminum wheels for the Turkish and European markets in fiscal 2006.
 
On November 14, 2005 we sold the ownership in our Commercial Highway Hub and Brake Drum business (Hub and Drum) to Precision Partners Holding Company. Under the terms of the stock purchase agreement, we sold all of the issued and outstanding shares of capital stock of certain subsidiaries that operate our Hub and Drum business for approximately $53.2 million. This transaction included operations in Berea, Kentucky; Chattanooga, Tennessee; and Mexico City, Mexico.
 
On October 17, 2005 we sold our aftermarket brake controller business to Hayes Brake Controller Company, a limited liability corporation formed by Syncro Corporation of Arab, Alabama. The transaction included the sale of all inventory, assets, and intellectual property necessary to the operation of the aftermarket brake controller business.
 
On June 30, 2005 we sold the outstanding shares of stock of Hayes Lemmerz International — Equipment and Engineering, Inc. to a group of private investors. This business provided equipment and engineering services for the metal casting industry. The sale included our operations in Au Gres, Michigan.
 
Note 4.   Inventories
 
The major classes of inventory are as follows (dollars in millions):
 
                 
    January 31,
    January 31,
 
    2007     2006  
 
Raw materials
  $ 39.9     $ 37.4  
Work-in-process
    38.5       36.8  
Finished goods
    64.0       58.5  
Spare parts and supplies
    30.4       27.8  
                 
Total
  $ 172.8     $ 160.5  
                 
 
Note 5.   Property, Plant, and Equipment
 
The major classes of property, plant, and equipment are as follows (dollars in millions):
 
                 
    January 31,
    January 31,
 
    2007     2006  
 
Land
  $ 43.0     $ 39.4  
Buildings
    195.8       187.4  
Machinery and equipment
    772.9       746.6  
Capital lease assets
          0.1  
                 
      1,011.7       973.5  
Accumulated depreciation
    (331.0 )     (258.1 )
                 
Property, plant, and equipment, net
  $ 680.7     $ 715.4  
                 


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Depreciation expense and tooling amortization are as follows (dollars in millions):
 
                         
    Year Ended  
    January 31,
    January 31,
    January 31,
 
    2007     2006     2005  
 
Depreciation expense
  $ 100.3     $ 108.3     $ 110.5  
Tooling amortization
    11.0       12.5       15.1  
                         
Total
  $ 111.3     $ 120.8     $ 125.6  
                         
 
Note 6.   Assets Held for Sale
 
Assets held for sale consist of the following (dollars in millions):
 
                 
    January 31,
    January 31,
 
    2007     2006  
 
Suspension business
  $ 49.0     $ 113.0  
Howell, Michigan building
    2.8       4.2  
Lathes
          0.3  
                 
Total
  $ 51.8     $ 117.5  
                 
 
The balances as of January 31, 2007 and 2006 include our Suspension business (see Note 7, Discontinued Operations and Note 24, Subsequent Events for additional detail) and our idle building in Howell, Michigan. The Howell, Michigan facility was written down to fair value during fiscal 2006 due to declining real estate market conditions in the area. The balance as of January 31, 2006 includes nine lathes from our Homer, Michigan facility, which were sold during fiscal 2006.
 
Note 7.   Discontinued Operations
 
In the beginning of fiscal 2007 we divested our suspension business operations in Bristol, Indiana and Montague, Michigan. In fiscal 2006, we divested our operations in Southfield, Michigan. In the fourth quarter of fiscal 2005, we sold a ductile iron foundry in Cadillac, Michigan that manufactured cast iron suspension and powertrain components. These facilities made up our suspension components business (Suspension business) and was part of our Components segment. We divested our Suspension business operations in order to streamline our business in North America, provide us with greater financial flexibility, and focus our global resources on core businesses. We completed the sale of our Bristol, Indiana and Montague, Michigan facilities in February 2007 (see Note 24, Subsequent Events). In October 2006 we sold the outstanding shares of stock of our Southfield, Michigan iron suspension components machining plant. We received net cash proceeds of $16.6 million and recorded a loss on the sale of $2.4 million. There were no proceeds associated with the sale of our Cadillac, Michigan facility and we recorded a loss on sale of $4.7 million.
 
On November 14, 2005 we sold our Hub and Drum business to Precision Partners Holding Company. This decision was part of a larger corporate strategy to focus on our core businesses and to improve liquidity and shareholder value. The shares were sold for cash proceeds of $53.2 million and we recorded a gain on the sale of $12.4 million. The Hub and Drum business was comprised of operations in Berea, Kentucky; Chattanooga, Tennessee; and Mexico City, Mexico and was included in our Other segment. Net proceeds from the sale were used to reduce the principal amount of our Term Loan B and provide us with additional liquidity.
 
The Suspension business and Hub and Drum business were accounted for as discontinued operations in accordance with FASB SFAS 144, “Accounting for the Impairment or Disposal of Long-Lived Assets” (SFAS 144). Accordingly, the operating results were classified as discontinued operations and prior periods have been reclassified.


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
The assets and liabilities of the Suspension business consist of the following (dollars in millions):
 
                 
    January 31,
    January 31,
 
    2007     2006  
 
Cash and cash equivalents
  $ 0.1     $ 0.2  
Receivables
    30.0       39.1  
Inventories
    17.5       19.4  
Prepaid expenses and other assets
    1.4       11.6  
Property, plant, and equipment, net
          42.7  
                 
Total assets held for sale
  $ 49.0     $ 113.0  
                 
Accounts payable and accrued liabilities
  $ 15.7     $ 25.2  
Other long term liabilities
    4.2       15.6  
                 
Total liabilities held for sale
  $ 19.9     $ 40.8  
                 
 
Operating results for the Suspension business for the following fiscal years are as follows (dollars in millions):
 
                         
    2006     2005     2004  
 
Net sales
  $ 229.8     $ 320.7     $ 363.6  
Loss before income tax expense
  $ (47.9 )   $ (180.8 )   $ (29.2 )
Income tax expense (benefit)
    (0.1 )     0.2       0.6  
                         
Net loss
  $ (47.8 )   $ (181.0 )   $ (29.8 )
                         
 
Impairments related to the Suspension business of $42.8 million and $147.8 million were recorded for fiscals 2006 and 2005, respectively. The impairments were in accordance with SFAS 144, which states that an impairment loss shall be recognized if the carrying amount of a long lived asset is not recoverable and its carrying amount exceeds its fair value.
 
The assets and liabilities of the Hub and Drum business, which was sold in November 2005, consist of the following (dollars in millions):
 
         
    January 31,
 
    2005  
 
Receivables
  $ 14.6  
Inventories
    7.6  
Prepaid expenses and other current assets
    0.5  
Property, plant and equipment, net
    29.2  
Other assets
    0.1  
         
Total assets held for sale
  $ 52.0  
         
Accounts payable and accrued liabilities
  $ 10.6  
Other long term liabilities
    1.2  
         
Total liabilities held for sale
  $ 11.8  
         


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Operating results for the Hub and Drum business for the following fiscal years are as follows (dollars in millions):
 
                 
    2005     2004  
 
Net sales
  $ 88.8     $ 107.5  
Income before income tax expense
  $ 15.9     $ 1.6  
Income tax expense
    5.3       2.4  
                 
Net income
  $ 10.6     $ (0.8 )
                 
 
Note 8.   Goodwill and Other Intangible Assets
 
Goodwill and other intangible assets consist of the following (dollars in millions):
 
                                                         
          January 31, 2007     January 31, 2006  
    Weighted
    Gross
          Net
    Gross
          Net
 
    Average
    Carrying
    Accumulated
    Carrying
    Carrying
    Accumulated
    Carrying
 
    Useful Life     Amount     Amortization     Amount     Amount     Amortization     Amount  
 
Amortized intangible assets:
                                                       
Customer relationships
    30 years     $ 122.6     $ (15.4 )   $ 107.2     $ 113.9     $ (10.2 )   $ 103.7  
Customer contracts
    6 years       25.0       (17.8 )     7.2       23.4       (10.9 )     12.5  
Unpatented technology
    8 years       31.0       (14.6 )     16.4       36.3       (12.7 )     23.6  
                                                         
      15 years     $ 178.6     $ (47.8 )   $ 130.8     $ 173.6     $ (33.8 )   $ 139.8  
                                                         
Non-amortized intangible assets:
                                                       
Tradenames
          $ 43.0                     $ 40.0                  
Goodwill
          $ 210.0                     $ 197.8                  
 
Total amortization expense for amortized intangible assets were $11.1 million, $14.2 million, and $12.3 million for fiscal 2006, fiscal 2005, and fiscal 2004, respectively. We expect that ongoing amortization expense will approximate between $11 million and $13 million in each of the next five fiscal years.
 
The changes in the net carrying amount of goodwill by segment are as follows (dollars in millions):
 
                                 
    Automotive
                   
    Wheels     Components     Other     Total  
 
Balance as of January 31, 2006
  $ 197.8     $     $     $ 197.8  
Effects of currency translation
    14.1                   14.1  
Reclassification
    (0.9 )                 (0.9 )
Income tax adjustments
    (1.0 )                 (1.0 )
                                 
Balance as of January 31, 2007
  $ 210.0     $     $     $ 210.0  
                                 
 
The income tax adjustments consist of net benefits of $1.0 million related to the resolution of income tax uncertainties for periods prior to the effective date of our emergence from bankruptcy on June 3, 2003.
 
We test goodwill for impairment as of November 1st of each fiscal year, or more frequently should circumstances change or events occur that would more likely than not reduce the fair value of a reporting unit below its carrying amount, as provided for in SFAS 142.
 
To conduct our impairment testing, we compare the fair value of our reporting units to the related net book value. If the fair value of a reporting unit exceeds its net book value, goodwill is considered not to be impaired. If the net book value of a reporting unit exceeds its fair value, an impairment loss is measured and recognized.


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
We utilize an income approach to estimate the fair value of each of our reporting units. The income approach is based on projected debt-free cash flow, which is discounted to the present value using discount factors that consider the timing and risk of cash flows. We believe that this approach is appropriate because it provides a fair value estimate based upon the reporting unit’s expected long-term operating cash flow performance. This approach also mitigates the impact of cyclical downturns that occur in the industry. Fair value is estimated using recent automotive industry and specific platform production volume projections, which are based on both third-party and internally-developed forecasts, as well as commercial, wage and benefit, inflation, and discount rate assumptions. Other significant assumptions include terminal value growth rates, terminal value margin rates, future capital expenditures, and changes in future working capital requirements. While there are inherent uncertainties related to the assumptions used and to management’s application of these assumptions to this analysis, we believe that the income approach provides a reasonable estimate of the fair value of our reporting units.
 
During fiscal 2005, events occurred that indicated a significant decline in the fair value of our reporting units as well as an impairment of the related goodwill. These events included industry overcapacity and lower than expected future pricing in our Automotive Wheels segment for aluminum wheels in our international division. During our annual impairment testing for our reporting units as of November 1, 2005, we evaluated the net book value of goodwill within our reporting units by comparing the fair value of the reporting unit to the related net book value. As a result, we recorded a goodwill impairment charge of $185.5 million in the fourth quarter of fiscal 2005, which was reported as goodwill impairment on the Consolidated Statement of Operations.
 
Note 9.   Other Assets
 
Other assets consist of the following (dollars in millions):
 
                 
    January 31,
    January 31,
 
    2007     2006  
 
Production tooling
  $ 18.7     $ 22.4  
Unamortized debt issuance costs
    13.8       15.5  
Investments in joint ventures
    0.1       0.1  
Other
    6.0       1.1  
                 
Total
  $ 38.6     $ 39.1  
                 
 
Note 10.   Accounts Payable and Accrued Liabilities
 
Accounts payable and accrued liabilities consist of the following (dollars in millions):
 
                 
    January 31,
    January 31,
 
    2007     2006  
 
Accounts payable
  $ 258.8     $ 217.2  
Employee costs
    75.7       81.7  
Other accrued liabilities
    49.9       46.7  
                 
Total
  $ 384.4     $ 345.6  
                 
 
Note 11.   Bank Borrowings, Other Notes, and Long-Term Debt
 
Bank borrowings and other notes of $27.9 million and $25.5 million at January 31, 2007 and 2006, respectively, consist primarily of short-term credit facilities of our foreign subsidiaries.


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
Long-term debt consists of the following (dollars in millions):
 
                 
    January 31,
    January 31,
 
    2007     2006  
 
Various foreign bank and government loans maturing through 2007, weighted average interest rates of 5.4% and 5.6% at January 31, 2007 and 2006, respectively
  $ 3.4     $ 18.4  
Term Loan B maturing fiscal 2009, weighted average interest rate of 8.9% and 7.7% at January 31, 2007 and 2006, respectively
    327.8       332.3  
Term Loan C maturing fiscal 2010, weighted average interest rate of 11.4% and 9.9% at January 31, 2007 and 2006, respectively
    150.0       150.0  
101/2% Senior Notes due fiscal 2010, net of discount of $0.4 million and $0.8 million at January 31, 2007 and 2006, respectively
    162.1       161.7  
Mortgage note payable maturing June 3, 2008
    21.8       22.0  
Capital lease obligations
    1.0       0.5  
                 
      666.1       684.9  
Less current portion of long-term debt
    6.7       16.2  
                 
Long-term debt, net of current portion
  $ 659.4     $ 668.7  
                 
 
 
The long-term debt repayment schedule for the next five fiscal years are as follows (dollars in millions):
 
                                                 
    2007     2008     2009     2010     2011     Total  
 
Various foreign bank and government loans
  $ 1.0     $ 0.8     $ 0.8     $ 0.8     $     $ 3.4  
Term Loan B
    4.5       4.5       318.8                   327.8  
Term Loan C
                      150.0             150.0  
101/2% Senior Notes
                      162.1             162.1  
Mortgage note payable
    0.2       21.6                         21.8  
Capital lease obligations
    1.0                               1.0  
                                                 
    $ 6.7     $ 26.9     $ 319.6     $ 312.9     $     $ 666.1  
                                                 
 
Credit Facility
 
On June 3, 2003 HLI Operating Company, Inc. (HLI Opco), a wholly-owned subsidiary of the Company, entered into a $550 million senior secured credit facility (Credit Facility), which initially consisted of a $450 million six-year amortizing term loan (Term Loan B) and a five-year $100 million revolving credit facility (Revolving Credit Facility). The Term Loan B was made available to HLI Opco in a single drawing on June 3, 2003, payable in quarterly installments equal to 0.25% of the principal amount outstanding with the remaining balance payable on June 3, 2009. The Revolving Credit Facility will be available until June 3, 2008, on which date all loans outstanding under the Revolving Credit Facility will become due and payable.
 
On April 11, 2005 we amended and restated the Credit Facility to establish a new second lien $150 million term loan (Term Loan C), from which 50% of the net proceeds were used for general corporate purposes, with the remainder of the net proceeds used to repay a portion of the Term Loan B. The Term Loan C principal balance of $150 million is due on June 3, 2010. On March 31, 2006 we amended the Credit Facility to favorably modify certain financial covenants, among other changes.


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
The Credit Facility contains covenants restricting our ability and the ability of our subsidiaries to issue more debt, pay dividends, repurchase stock, make investments, merge or consolidate, transfer assets, and enter into transactions with affiliates. These restrictive covenants are customary for such facilities and subject to certain exceptions. The Credit Facility also contains certain financial covenants regarding a maximum total leverage ratio and a minimum interest coverage ratio. HLI Opco’s obligations under the Credit Facility are guaranteed by us and substantially all of our material direct and indirect domestic subsidiaries.
 
As of January 31, 2007 there were no outstanding borrowings and approximately $20.3 million in letters of credit issued under the Revolving Credit Facility. As of January 31, 2006, there were no outstanding borrowings and approximately $17.9 million in letters of credit issued under the Revolving Credit Facility. The amount available to borrow under the Revolving Credit Facility at January 31, 2007 and 2006 was approximately $79.7 million and $63.7 million, respectively. At January 31, 2006, the Revolving Credit Facility was constrained due to the leverage covenant ($18.4 million impact). The constraint was eliminated as part of our March 31, 2006 amendment to the Credit Facility.
 
On March 16, 2007 we announced our intention to refinance or amend the Credit Facility in connection with the closing of the Rights Offering to holders of our common stock (See Note 24, Subsequent Events).
 
Senior Notes
 
HLI Opco has $162.5 million aggregate principal amount of 101/2% Senior Notes that mature on June 15, 2010. Interest on the Senior Notes accrues at a rate of 101/2% per annum and is payable semi-annually in arrears on June 15 and December 15.
 
The Senior Notes are senior, unsecured obligations of HLI Opco and are effectively subordinated in right of payment to all existing and future secured debt of HLI Opco to the extent of the value of the assets securing that debt, equal in right of payment with all existing and future senior debt of HLI Opco, and senior in right of payment to all subordinated debt of HLI Opco.
 
Except as set forth below, the Senior Notes will not be redeemable at the option of HLI Opco prior to June 15, 2007. Starting on that date, HLI Opco may redeem all or any portion of the Senior Notes, at once or over time, upon the terms and conditions set forth in the senior note indenture agreement (Indenture). At any time prior to June 15, 2007 HLI Opco may redeem all or any portion of the Senior Notes, at once or over time, at a redemption price equal to 100% of the principal amount of the Senior Notes to be redeemed, plus a specified “make-whole” premium.
 
The Indenture provides for certain restrictions regarding additional debt, dividends and other distributions, additional stock of subsidiaries, certain investments, liens, transactions with affiliates, mergers, consolidations, and the transfer and sales of assets. The Indenture also provides that a holder of the Senior Notes may, under certain circumstances, have the right to require that we repurchase such holder’s Senior Notes upon a change of control of the Company. The Senior Notes are unconditionally guaranteed as to the payment of principal, premium, if any, and interest, jointly and severally on a senior, unsecured basis by us and substantially all of our domestic subsidiaries.
 
On March 26, 2007 we announced our intention to use the proceeds of the Rights Offering to repurchase the Senior Notes (See Note 24, Subsequent Events).
 
Early Repayment of Long-Term Debt
 
On April 11, 2005 we used $72.7 million of the net proceeds from the Term Loan C to repay a portion of the Term Loan B. On November 16, 2005 we used a portion of the proceeds from the Hub and Drum sale to prepay approximately $19.9 million of the Term Loan B.
 
On March 12, 2004, we used a portion of the common stock offering net proceeds (See Note 23, Common Stock Offering) to redeem $87.5 million aggregate principal amount, plus accrued and unpaid interest thereon, of our outstanding Senior Notes at a redemption price of 110.5%. This redemption resulted in a loss on early


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

extinguishment of $11.8 million during the first quarter of fiscal 2004, including $2.6 million related to original issue discount and debt issuance costs on the redeemed portion of the Senior Notes.
 
We also used a portion of the primary stock offering proceeds to prepay $16.0 million, plus accrued and unpaid interest thereon, of our Term Loan B on February 12, 2004. Upon prepayment, we recognized a loss on early extinguishment of $0.4 million related to debt issuance costs on the prepaid portion of the Term Loan B. (See Note 23, Common Stock Offering).
 
Note 12.   Pension Plans and Postretirement Benefits Other Than Pensions
 
We sponsor several defined benefit pension plans (Pension Benefits) and health care and life insurance benefits (Other Benefits) for certain employees around the world. We fund the Pension Benefits based upon the funding requirements of the United States and international laws and regulations in advance of benefit payments and the Other Benefits as benefits are provided to the employees.
 
On August 17, 2006 the Pension Protection Act of 2006 was signed into law. We have not yet incorporated this legislation into the calculation of benefit obligations. This legislation will be effective for our fiscal year beginning February 1, 2008.
 
The following tables provide a reconciliation of the change in benefit obligation, the change in plan assets, and the net amount recognized in the Consolidated Balance Sheets as of January 31 for the years indicated. The information is based on an October 31 measurement date.
 
                                                 
    United States Plans     International Plans  
    Pension Benefits     Other Benefits     Pension Benefits  
    2007     2006     2007     2006     2007     2006  
 
Change in Benefit Obligation:
                                               
Benefit obligation at beginning of year
  $ 200.6     $ 193.8     $ 191.8     $ 191.8     $ 144.6     $ 142.2  
Service cost
    1.0       1.0       0.1       0.1       0.8       0.7  
Interest cost
    11.1       10.7       10.6       10.6       6.1       6.6  
Employee contributions
                            0.2       0.2  
Actuarial loss/(gain)
    (7.3 )     13.5       (14.3 )     5.9       (10.8 )     13.4  
Adjustments
                            5.2        
Benefits and expenses paid
    (16.1 )     (18.4 )     (15.8 )     (16.6 )     (8.5 )     (8.2 )
Exchange rate changes
                            9.2       (10.3 )
                                                 
Benefit obligation at end of year
  $ 189.3     $ 200.6     $ 172.4     $ 191.8     $ 146.8     $ 144.6  
                                                 
 


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

                                                 
    United States Plans     International Plans  
    Pension Benefits     Other Benefits     Pension Benefits  
    2007     2006     2007     2006     2007     2006  
 
Change in Plan Assets:
                                               
Fair value of plan assets at beginning of year
  $ 136.7     $ 123.3     $     $     $ 11.1     $ 10.5  
Actual return on plan assets
    16.9       20.8                   1.1       1.2  
Company contributions
    15.9       11.0                   8.6       7.9  
Employee contributions
                            0.2       0.2  
Adjustments
                            2.4        
Benefits paid and plan expenses
    (16.1 )     (18.4 )                 (8.5 )     (8.2 )
Exchange rate changes
                            (0.3 )     (0.5 )
                                                 
Fair value of plan assets at end of year
  $ 153.4     $ 136.7     $     $     $ 14.6     $ 11.1  
                                                 
Funded Status:
                                               
Funded status of plan
  $ (35.9 )   $ (63.9 )   $ (172.4 )   $ (191.8 )   $ (132.2 )   $ (133.5 )
Unrecognized net actuarial (gain) loss
          (1.9 )           (6.7 )           14.8  
Company contributions
    3.1       3.4       3.5       3.2              
                                                 
Net amount recognized
  $ (32.8 )   $ (62.4 )   $ (168.9 )   $ (195.3 )   $ (132.2 )   $ (118.7 )
                                                 
Net Liability Recognized:
                                               
Current liabilities
    (0.2 )     (15.9 )     (14.9 )     (14.7 )     (7.9 )      
Noncurrent liabilities
    (32.6 )     (46.5 )     (154.0 )     (180.6 )     (124.3 )     (134.3 )
                                                 
Net amount recognized
  $ (32.8 )   $ (62.4 )   $ (168.9 )   $ (195.3 )   $ (132.2 )   $ (134.3 )
                                                 
AOCI Recognized:
                                               
Net actuarial gain, net of tax
    (15.3 )     N/A       (20.7 )     N/A       (0.2 )     N/A  
Minimum pension liability, net of tax
                            4.6       9.5  
                                                 
Net amount recognized
  $ (15.3 )   $     $ (20.7 )   $     $ 4.4     $ 9.5  
                                                 

 
The projected benefit obligation, accumulated projected benefit obligation (APBO), and fair value of plan assets for the benefit plans with accumulated benefit obligations in excess of plan assets for the United States plans were $189.3 million, $172.4 million, and $153.4 million, respectively, as of January 31, 2007 and $200.6 million, $191.8 million, and $136.7 million, respectively, as of January 31, 2006. The estimated amount that will be amortized from accumulated other comprehensive income in fiscal 2007 is $0.4. The components of net periodic benefit costs included in operating results for the following fiscal years are as follows (dollars in millions):
 
                                                 
    United States Plans  
    Pension Benefits     Other Benefits  
    2007     2006     2005     2007     2006     2005  
 
Components of net periodic benefit cost (income):
                                               
Service cost
  $ 1.0     $ 1.0     $ 0.2     $ 0.1     $ 0.1     $ 0.1  
Interest cost
    11.1       10.7       11.2       10.6       10.6       10.7  
Expected return on plan assets
    (10.7 )     (9.4 )     (9.6 )                  
Net amortization and deferral
                      (0.2 )           (1.2 )
                                                 
Net benefit cost
  $ 1.4     $ 2.3     $ 1.8     $ 10.5     $ 10.7     $ 9.6  
                                                 
 

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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

                         
    International Plans — Pension Benefits  
    2007     2006     2005  
 
Components of net periodic benefit cost (income):
                       
Service cost
  $ 0.8     $ 0.7     $ 0.7  
Interest cost
    6.1       6.6       6.8  
Expected return on plan assets
    (0.5 )     (0.5 )     (2.1 )
Net amortization and deferral
    0.2       0.1        
                         
Net benefit cost
  $ 6.6     $ 6.9     $ 5.4  
                         

 
Effective January 31, 2007, we adopted FASB SFAS 158, “Employers’ Accounting for Defined Benefit Pension and Other Postretirement Plans.” The impact on the affected line items in the Consolidated Balance Sheets as of January 31, 2007 was as follows (dollars in millions):
 
                         
    Before
          After
 
    Application
          Application
 
    of SFAS 158     Adjustments     of SFAS 158  
 
Pension liability
  $ (370.8 )   $ 36.9     $ (333.9 )
Deferred tax asset
    11.4       (0.7 )     10.7  
Accumulated other comprehensive income
    (120.2 )     (36.2 )     (156.4 )
 
The actuarial assumptions used in determining the funded status information and net periodic benefit cost information shown above are as follows for the fiscal years indicated (dollars in millions):
 
                                                 
    United States Plans     International Plans  
    Pension Benefits     Other Benefits     Pension Benefits  
    2007     2006     2007     2006     2007     2006  
 
Weighted average assumptions:
                                               
Discount rate
    5.75 %     5.75 %     5.75 %     5.75 %     4.21 %     5.00 %
Expected return on plan assets
    8.25 %     8.00 %     N/A       N/A       5.65 %     6.82 %
Rate of compensation increase
    N/A       N/A       N/A       N/A       2.75 %     2.50 %
 
The discount rate was developed using spot interest at 1/2 year increments for each of the next 30 years and is developed based on pricing and yield information for quality corporate bonds. We included corporate bonds rated AA by Moody’s where the time to maturity is between 0.5 and 30 years and that are denominated in U.S. dollars.
 
At January 31, 2007, the assumed annual health care cost trend rate used in measuring the APBO approximated 11.00% declining to 5.00% in years 2013 and thereafter. Increasing the assumed cost trend rate by 1% each year would have increased the APBO and service and interest cost components by approximately $14.6 million and $1.0 million, respectively, for fiscal 2006. Decreasing the assumed cost trend rate by 1% each year would have decreased the APBO and service and interest cost components by approximately $12.5 million and $0.8 million, respectively, for fiscal 2006.
 
Expected Return on Assets
 
To develop the expected long-term rate of return on assets assumption, we considered the historical returns and the future expectations for returns for each asset class, as well as the target asset allocation of the pension portfolio. This resulted in the selection of the 8.25% long-term rate of return on assets assumption for the United States plans.

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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
Plan Contributions
 
We contributed $15.9 million, $15.8 million, and $8.6 million to our United States pension, United States postretirement benefit, and international pension plans, respectively, during fiscal 2006. We expect to contribute $12.6 million, $14.9 million, and $8.9 million to our United States pension, United States postretirement benefit, and international pension plans, respectively, during fiscal 2007.
 
Projected United States Benefit Payments
 
In each of the next five fiscal years, we expect that our United States pension and other postretirement benefit plans will pay participant benefits as follows (dollars in millions):
 
                                                         
    2007     2008     2009     2010     2011     2012 — 2016     Total  
 
Pension plans
  $ 14.3     $ 14.0     $ 13.7     $ 13.5     $ 13.5     $ 69.5     $ 138.5  
Health care and life insurance benefit plans
    14.9       15.1       15.2       15.0       14.7       64.6       139.5  
 
Pension Benefit Asset Information
 
Our United States pension plans’ weighted-average pension asset allocation by asset category at December 31, 2006 and 2005 are as follows:
 
                 
    2006     2005  
 
Asset Category:
               
Domestic equity
    46.0 %     54.4 %
International equity
    25.3 %     15.9 %
Fixed income
    26.3 %     26.8 %
Other
    2.4 %     2.9 %
                 
Total
    100.0 %     100.0 %
                 
 
In addition to the broad asset allocation described above, the following policies apply to individual asset classes:
 
  •  Fixed income investments are oriented toward risk averse, investment grade securities. With the exception of U.S. Government securities, in which the plan may invest the entire fixed income allocation, fixed income investments are required to be diversified among individual securities and sectors. There is no limit on the maximum maturity of securities held. Short sales, margin purchases and similar speculative transactions are prohibited.
 
  •  Equity investments are diversified among capitalization and style and are required to be diversified among industries and economic sectors. Limitations are placed on the overall allocation to any individual security. Short sales, margin purchases, and similar speculative transactions are prohibited.
 
The Board of Directors has established the Investment Committee (the Committee) to manage the operations and administration of all benefit plans and related trusts. The Committee has an investment policy for the pension plan assets that establishes target asset allocations for the above listed asset classes as follows:
 
                 
    Policy Target     Policy Range  
 
Asset Class:
               
Domestic equity
    45.0 %     35-75 %
International equity
    25.0 %     25-30 %
Fixed income
    30.0 %     25-35 %


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

The asset allocation policy was developed with consideration to the long-term nature of the obligations and the investment objectives of achieving a return on assets consistent with the funding requirements of the plan, maximizing portfolio return, and minimizing the impact of market fluctuations on the value of the plan assets. The Committee is committed to diversification to reduce the risk of large losses. To that end, the Committee has adopted policies requiring that each asset class will be diversified, and multiple managers with differing styles of management will be employed. On a quarterly basis, the Committee reviews progress towards achieving the pension plans’ and individual managers’ performance objectives.
 
Medicare Prescription Drug, Improvement, and Modernization Act
 
The Medicare Prescription Drug, Improvement, and Modernization Act, which was signed into law on December 8, 2003, expanded Medicare to include, for the first time, coverage for prescription drugs. We sponsor retiree welfare programs and have determined that this legislation reduces our costs for some of these programs. In accordance with guidance from the FASB, we adopted the provisions of FASB Staff Position 106-2 in the third quarter of fiscal 2004 and elected to recognize the effect of the subsidy retroactively. The reduction in interest costs related to the third quarter of fiscal 2004 was $0.2 million and the increased amortization of net gain for the same period was $0.2 million. The reduction in our accumulated postretirement benefit obligation was approximately $13.3 million at January 31, 2005.
 
Other Benefits
 
We also have contributory employee retirement savings plans covering substantially all of our domestic employees. The employer contribution is determined at our discretion and totaled approximately $4.5 million, $14.6 million, and $15.3 million for the years ended January 31, 2007, 2006, and 2005, respectively. Our Plan was amended and employer contributions were suspended effective May 4, 2006 for non-union employees and August 1, 2006 for union employees. On January 1, 2007 we resumed certain employer contributions, but below the level at which we were contributing before April 7, 2006.
 
Note 13.   Asset Impairments and Other Restructuring Charges
 
Asset impairments and other restructuring charges by segment are as follows (dollars in millions):
 
                                 
    Automotive
                   
    Wheels     Components     Other     Total  
 
Fiscal 2006
                               
Facility closure costs
  $ 3.6     $     $     $ 3.6  
Impairment of land, building, machinery, equipment, and tooling
    16.8       15.6       0.5       32.9  
Severance and other restructuring costs
    4.1       2.4       0.8       7.3  
                                 
Total
  $ 24.5     $ 18.0     $ 1.3     $ 43.8  
                                 
Fiscal 2005
                               
Facility closure costs
  $ 3.3     $     $     $ 3.3  
Impairment of land, building, machinery, equipment, and tooling
    9.3       37.9             47.2  
Severance and other restructuring costs
    5.0                   5.0  
                                 
Total
  $ 17.6     $ 37.9     $     $ 55.5  
                                 


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

                                 
    Automotive
                   
    Wheels     Components     Other     Total  
 
Fiscal 2004
                               
Facility closure costs
  $ 4.8     $ (0.2 )   $     $ 4.6  
Impairment of machinery, equipment, and tooling
    2.2                   2.2  
Severance and other restructuring costs
    1.4             0.4       1.8  
                                 
Total
  $ 8.4     $ (0.2 )   $ 0.4     $ 8.6  
                                 

 
Asset Impairment Losses and Other Restructuring Charges for the Year Ended January 31, 2007
 
We recorded total asset impairment losses and other restructuring charges of $43.8 million for the year ended January 31, 2007.
 
Automotive Wheels:  The asset impairment losses and other restructuring charges for the Automotive Wheels segment were $24.5 million, which included continuing facility closure costs of $3.6 million related to our facilities located in Huntington, Indiana; Howell, Michigan; La Mirada, California; and Bowling Green, Kentucky. Impairments of $16.8 million were also recorded for our Huntington, Indiana and Howell, Michigan facilities and Hoboken, Belgium facility. Severance charges of $4.1 million were related to our Huntington, Indiana; Dello, Italy; and Hoboken, Belgium facilities.
 
In fiscal 2006, we incurred $4.7 million in facility exit and restructuring costs for our Huntington, Indiana facility, which was closed in fiscal 2006. We expect to incur an additional $2.1 million during fiscal 2007 related to the closure of this facility.
 
Components:  The asset impairment losses and other restructuring charges for the Components segment were $18.0 million. Facility and machinery and equipment impairments of $15.6 million were recorded for our Wabash, Indiana and Antwerp, Belgium facilities. The severance charges of $2.4 million mainly related to a reduction-in-force at our Technology Center in Ferndale, Michigan and other restructuring charges at our Laredo, Texas facility.
 
Other:  Asset impairment losses and other restructuring charges for the Other segment of $1.3 million includes impairments of machinery and equipment of $0.5 million and severance of $0.8 million at our corporate offices.
 
Asset Impairment Losses and Other Restructuring Charges for the Year Ended January 31, 2006
 
We recorded total asset impairment losses and other restructuring charges of $55.5 million for the year ended January 31, 2006.
 
Automotive Wheels:  The expense for the Automotive Wheels segment was $17.6 million, which included continuing facility closure costs related to the Howell, Michigan; La Mirada, California; Somerset, Kentucky; Bowling Green, Kentucky; and Campiglione, Italy facilities. In addition, we recorded an impairment to the assets of our Huntington, Indiana facility, which closed in fiscal 2006. In our International Wheels operations, we recorded restructuring costs for the Manresa, Spain and Hoboken, Belgium facilities to more closely align capacity with expected demand and as a result of productivity initiatives.
 
Components:  We recorded total asset impairments and other restructuring charges of $37.9 million in fiscal 2005 related to the Ferndale, Michigan technical center and the Tegelen and Bergen, Netherlands facilities. During our testing of recoverability of long lived assets under SFAS 144, the asset values of these facilities were not deemed recoverable based on our most recent projections. Therefore, these facilities were written down to fair value.

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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
Asset Impairment Losses and Other Restructuring Charges for the Year Ended January 31, 2005
 
We recorded total asset impairment losses and other restructuring charges of $8.6 million for the year ended January 31, 2005.
 
Automotive Wheels:  The expense for the Automotive Wheels segment was $8.4 million, which consisted primarily of continuing facility closure costs related to the Howell, Michigan and Bowling Green, Kentucky facilities. In addition, we recorded severance charges for our South Africa facility.
 
Components:  The income of $0.2 million was for a reversal of facility closure costs that had previously been accrued.
 
Other:  The expense of $0.4 million in the Other segment is related to severance at our corporate offices.
 
Severance and Other Restructuring Accrued Expense
 
The following table describes the activity in the severance and other restructuring accrued expense account for the year ending January 31, 2007 (dollars in millions):
 
                                 
                Cash Payments
       
                and Effects
       
    January 31,
    Amounts
    of Foreign
    January 31,
 
    2006     Accrued     Currency     2007  
 
Facility exit costs
  $     $ 3.6     $ (3.6 )   $  
Severance and other restructuring charges
    0.4       7.3       (6.7 )     1.0  
                                 
    $ 0.4     $ 10.9     $ (10.3 )   $ 1.0  
                                 
 
Note 14.   Commitments and Contingencies
 
Legal Proceedings
 
On May 3, 2002, a class action lawsuit was filed against thirteen of our former directors and officers (but not us) and KPMG LLP, our independent registered public accounting firm, in the U.S. District Court for the Eastern District of Michigan, seeking damages for a class of persons who purchased our bonds between June 3, 1999 and September 5, 2001 and who claim to have been injured because they relied on our allegedly materially false and misleading financial statements. Additionally, before the commencement of the Chapter 11 Bankruptcy case, four other class actions were filed in the U.S. District Court for the Eastern District of Michigan against us and certain of our directors and officers on behalf of a class of purchasers of our common stock from June 3, 1999 to December 13, 2001, based on similar allegations of securities fraud. Pursuant to our Plan of Reorganization, we agreed, subject to certain conditions, to indemnify certain of our former directors against certain liabilities, including those matters described above, up to an aggregate of $10 million. On July 20, 2005 the court approved a settlement, which includes payment by certain defendants, including the former directors, of $7.2 million. On June 3, 2005, the former directors filed suit against us in the Delaware Court of Chancery seeking indemnification under the Plan of Reorganization. We dispute that any indemnification obligation exists. Trial has been set for August 2007. If the plaintiffs are successful and the court determines that an indemnification obligation exists, the amount of the obligation could be material.
 
We are the defendant in a patent infringement matter filed in 1997 in the U.S. District Court for the Eastern District of Michigan. Lacks Incorporated (Lacks) alleged that we infringed on three patents held by Lacks relating to chrome-plated plastic cladding for steel wheels. Prior to fiscal 2000, the Federal District Court dismissed all claims relating to two of the three patents that Lacks claimed were infringed and dismissed many of the claims relating to the third patent. The remaining claims relating to the third patent were submitted to a special master. In January 2001, the special master issued a report finding that Lacks’ third patent was invalid and recommending that Lacks’ remaining claims be dismissed; the trial court accepted these recommendations. Lacks appealed this matter to the Federal Circuit Court. The Federal Circuit Court vacated the trial court’s ruling that the third patent was invalid and remanded the matter back to the


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

trial court for further proceedings. Discovery on the remanded claims is ongoing. In July 2003, Lacks filed an administrative claim in the Bankruptcy Court for $12 million relating to the alleged patent infringement.
 
We were party to a license agreement with Kuhl Wheels, LLC (Kuhl), whereby Kuhl granted us an exclusive patent license concerning “high vent” steel wheel technology known as the Kuhl Wheel (Kuhl Wheel), which agreement was terminated as of January 10, 2003 pursuant to a stipulation between us and Kuhl in connection with our bankruptcy proceeding. The original license agreement (as amended, the License Agreement), dated May 11, 1999, granted us a non-exclusive license for the Kuhl Wheel technology. The License Agreement was subsequently amended to provide us with an exclusive worldwide license. On January 14, 2003, we filed a Complaint for Declaratory and Injunctive Relief against Kuhl and its affiliate, Epilogics Group, in the U.S. District Court for the Eastern District of Michigan. We commenced such action seeking a declaration of noninfringement of two U.S. patents and injunctive relief to prevent Epilogics Group and Kuhl from asserting claims of patent infringement against us, and disclosing and using our technologies, trade secrets, and confidential information to develop, market, license, manufacture, or sell automotive wheels.
 
The nature of our business subjects us to litigation in the ordinary course of our business. In addition, we are from time to time involved in other legal proceedings. Although claims made against us prior to May 12, 2003, the date on which the Plan of Reorganization was confirmed, except as described in the immediately following paragraph, were discharged and are entitled only to the treatment provided in the Plan of Reorganization or in connection with settlement agreements that were approved by the Bankruptcy Court prior to our emergence from bankruptcy, we cannot guarantee that any remaining or future claims will not have a significant negative impact on our results of operations and profitability. In addition, certain claims made after the date of our bankruptcy filing may not have been discharged in the bankruptcy proceeding.
 
Claims made against us prior to the date of the bankruptcy filing or the confirmation date may not have been discharged if the claimant had no notice of the bankruptcy filing or various deadlines in the Plan of Reorganization. Although certain parties have informally claimed that their claims were not discharged, we are not presently aware of any party that is seeking to enforce claims that we believe were discharged or a judicial determination that their claims were not discharged by the Plan of Reorganization. In addition, in other bankruptcy cases, states have challenged whether their claims could be discharged in a federal bankruptcy proceeding if they never made an appearance in the case. This issue has not been finally settled by the U.S. Supreme Court. Therefore, we can give no assurance that our emergence from bankruptcy resulted in a discharge of all claims against us with respect to periods prior to the date we filed for bankruptcy protection. Any such claim not discharged could have a material adverse effect on our financial condition and profitability; however, we are not presently aware of any such claims. Moreover, our European operations and certain other foreign operations did not file for bankruptcy protection, and claims against them are not affected by our bankruptcy filing.
 
In the ordinary course of our business, we are a party to other judicial and administrative proceedings involving our operations and products, which may include allegations as to manufacturing quality, design, and safety. We carry insurance coverage in such amounts in excess of our self-insured retention as we believe to be reasonable under the circumstances and which may or may not cover any or all of our liabilities in respect of claims and lawsuits. After reviewing the proceedings that are currently pending (including the probable outcomes, reasonably anticipated costs and expenses, availability and limits of insurance rights under indemnification agreements, and established reserves for uninsured liabilities), we believe that the outcome of these proceedings will not have a material adverse effect on the financial condition or ongoing results of our operations.
 
We are exposed to potential product liability and warranty risks that are inherent in the design, manufacture and sale of automotive products, the failure of which could result in property damage, personal injury, or death. Accordingly, individual or class action suits alleging product liability or warranty claims could result. Although we currently maintain what we believe to be suitable and adequate product liability insurance in excess of our self-insured amounts, there can be no assurance that we will be able to maintain such insurance on acceptable terms or that such insurance will provide adequate protection against potential liabilities. In addition, we may be required to


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

participate in a recall involving such products, for which we maintain only limited insurance. A successful claim brought against us in excess of available insurance coverage, if any, or a requirement to participate in any product recall, could have a material adverse effect on our results of operations or financial condition.
 
Under the Comprehensive Environmental Response, Compensation, and Liability Act of 1980, as amended (CERCLA), we currently have potential environmental liability arising out of both of our wheel and non-wheel businesses at 17 Superfund sites (Sites). Five of the Sites were related to the operations of Motor Wheel prior to the divestiture of that business by The Goodyear Tire & Rubber Co. (Goodyear). In connection with the 1986 purchase of Motor Wheel by MWC Holdings, Inc. (Holdings), Goodyear agreed to retain all liabilities relating to these Sites and to indemnify and hold Holdings harmless with respect thereto. Goodyear has acknowledged this responsibility and is presently representing our interests with respect to all matters relating to these five Sites.
 
As a result of activities that took place at our Howell, Michigan facility prior to our acquisition of it, the U.S. Environmental Protection Agency (EPA) recently performed under CERCLA, remediation of PCB’s from soils on our property and sediments in the adjacent south branch of the Shiawassee River. The Michigan Department of Environmental Quality has indicated it intends to perform in 2007 additional remediation of these soils and river sediments. Under the terms of a consent judgment entered into in 1981 by Cast Forge, Inc. (Cast Forge) (the previous owner of this site) and the State of Michigan, any additional remediation of the PCBs is the financial responsibility of the State of Michigan and not of Cast Forge or its successors or assigns (including us). The EPA concurred in the consent judgment.
 
We are working with various government agencies and the other parties identified by the applicable agency as “potentially responsible parties” to resolve our liability with respect to nine Sites. Our potential liability at each of these Sites is not currently anticipated to be material.
 
We have potential environmental liability at the two remaining Sites arising out of businesses presently operated by Kelsey-Hayes. Kelsey-Hayes has assumed and agreed to indemnify us with respect to any liabilities associated with these Sites. Kelsey-Hayes has acknowledged this responsibility and is presently representing our interests with respect to these sites.
 
Kelsey-Hayes and, in certain cases, we may remain liable with respect to environmental cleanup costs in connection with certain divested businesses relating to aerospace, heavy-duty truck components, and farm implements under federal and state laws and under agreements with purchasers of these divested businesses. We believe, however, that such costs in the aggregate will not have a material adverse effect on our consolidated operations or financial condition and, in any event, Kelsey-Hayes has assumed and agreed to indemnify us with respect to any liabilities arising out of or associated with these divested businesses.
 
In addition to the Sites, we also have potential environmental liability at two state-listed sites in Michigan and one in California. One of the Michigan sites is covered under the indemnification agreement with Goodyear described above. We are presently working with the Michigan Department of Environmental Quality to resolve our liability with respect to the second Michigan site, for which no significant costs are anticipated. The California site is a former wheel manufacturing site operated by Kelsey-Hayes in the early 1980’s. We are working with two other responsible parties and with the State of California on the investigation and remediation of this site.


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Leases
 
We lease certain production facilities and equipment under various agreements expiring in fiscal years ending January 31, 2007 to 2012 and later. The following is a schedule, by fiscal year, of future minimum rental payments required under operating and capital leases that have initial or remaining non-cancelable lease terms in excess of one year as of January 31, 2007 (dollars in millions):
 
                 
Fiscal Year
  Capital     Operating  
 
2008
  $ 1.0     $ 6.6  
2009
          4.3  
2010
          2.4  
2011
          0.5  
2012 and later years
          0.6  
                 
Total minimum payments required
  $ 1.0     $ 14.4  
                 
Less amount representing interest
             
                 
Present value of net minimum capital lease payments
    1.0          
Less current installments of obligations under capital leases
    (1.0 )        
                 
Obligations under capital leases, excluding current installments
  $          
                 
 
Rent expense was $17.0 million, $15.3 million, and $17.5 million for the years ended January 31, 2007, 2006, and 2005, respectively.
 
Note 15.  Taxes on Income
 
Income tax expense was calculated based upon the following components of income from continuing operations before income tax for the fiscal years indicated (dollars in millions):
 
                         
    2006     2005     2004  
 
U.S. income
  $ (120.2 )   $ (112.9 )   $ (78.4 )
Foreign income
    48.8       (168.4 )     69.9  
                         
Total
  $ (71.4 )   $ (281.3 )   $ (8.5 )
                         
 
The income tax (benefit) expense attributable to continuing operations is summarized as follows for the fiscal years indicated (dollars in millions):
 
                         
    2006     2005     2004  
 
Current:
                       
Federal
  $ 0.2     $ 0.2     $  
State and local
    1.6       1.0       1.3  
Foreign
    31.5       22.8       24.8  
                         
    $ 33.3     $ 24.0     $ 26.1  
                         
Deferred:
                       
Federal
  $     $ (6.5 )   $ (1.4 )
State and local
    0.6       (0.7 )      
Foreign
    5.3       (18.2 )     (8.0 )
                         
      5.9       (25.4 )     (9.4 )
                         
Income tax (benefit) expense
  $ 39.2     $ (1.4 )   $ 16.7  
                         


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The income tax expense for fiscal 2006 includes an expense of $7.9 million for the recognition of a valuation allowance against the deferred tax assets of Hoboken, Belgium. The income tax expense for fiscal 2005 includes an expense of $1.9 million for the recognition of a valuation allowance against the deferred tax assets of the operations in Chihuahua, Mexico. The deferred tax expense for fiscals 2006 and 2005 includes benefits related to operating loss carryforwards generated of $1.2 million and $6.4 million, respectively, for which no valuation allowance was established.
 
During the third quarter of fiscal 2006, we settled an IRS audit for pre-emergence bankruptcy tax years ended January 31, 2003 and May 31, 2003, as well as our post emergence tax year ended January 31, 2004. The settlement had no cash impact on any of the years under the settlement.
 
A reconciliation of tax expense (benefit) computed at the United States Federal statutory rate of 35% to the actual income tax expense (benefit) attributable to continuing operations follows for the fiscal years indicated (dollars in millions):
 
                         
    2006     2005     2004  
 
Federal tax expense (benefit) computed at statutory rate
  $ (25.0 )   $ (98.4 )   $ (3.0 )
Increase (decrease) resulting from:
                       
State taxes
    1.8       0.5       0.9  
Goodwill impairment
    (0.1 )     69.2        
Non-deductible expenses
    3.3       2.3       2.5  
Foreign statutory tax rate differential
    (22.9 )     (12.0 )     (7.0 )
Change in foreign tax rates
    0.2       0.4       (0.6 )
Tax holidays
    (3.1 )     (4.3 )     (5.1 )
Loss (gain) on sale of subsidiary stock
    6.2       (0.6 )      
Intercompany financing
    (3.0 )     (4.8 )     (4.3 )
Tax exempt income
    (0.1 )     (0.3 )     (2.8 )
Parent taxation of subsidiary earnings
    1.4       0.8       2.3  
Change in valuation allowance
    80.4       50.5       34.2  
All other items
    0.1       (4.7 )     (0.4 )
                         
Income tax (benefit) expense
  $ 39.2     $ (1.4 )   $ 16.7  
                         
 
We were granted tax holidays in the Czech Republic and Thailand based upon investments made at our facilities located in those countries. We expect to reach the maximum benefit allowed under the Czech Republic tax holiday in fiscal 2009. Similarly, we expect to fully utilize the total benefit approved in Thailand by fiscal 2012.
 
Deferred tax assets (liabilities) result from differences in the bases of assets and liabilities for tax and financial statement purposes. The deferred tax assets (liabilities) include amounts relating to both continuing and discontinued operations. The approximate tax effect of each type of temporary difference and carryforward that gives rise


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to a significant portion of the deferred tax assets and liabilities follows for the fiscal years indicated (dollars in millions):
 
                 
    2006     2005  
 
Deferred tax assets attributable to:
               
Accrued liabilities
  $ 19.2     $ 22.7  
Operating loss carryforwards
    215.9       173.8  
Property, plant, and equipment
    45.7       40.1  
Pension
    54.3       59.0  
Inventories
    8.4       6.1  
Other
    2.8       8.3  
                 
Total gross deferred tax assets
    346.3       310.0  
Less valuation allowance
    (291.4 )     (236.3 )
                 
Net deferred tax assets
  $ 54.9     $ 73.7  
                 
Deferred tax liabilities attributable to:
               
Property, plant, and equipment
  $ (43.5 )   $ (48.9 )
Intangible assets
    (57.2 )     (60.5 )
Intercompany notes
    (8.3 )     (2.9 )
Other
    (3.9 )     (7.4 )
                 
Total gross deferred tax liabilities
    (112.9 )     (119.7 )
                 
Net deferred tax liabilities
  $ (58.0 )   $ (46.0 )
                 
 
Deferred tax assets (liabilities) are presented within the Consolidated Balance Sheets for the following fiscal years (dollars in millions):
 
                 
    2006     2005  
 
Current assets
  $ 3.2     $ 3.5  
Current liabilities
    (1.4 )     (0.8 )
Non current assets
    7.5       14.0  
Non current liabilities
    (67.3 )     (62.7 )
                 
Net deferred tax liabilities
  $ (58.0 )   $ (46.0 )
                 
 
We have U.S. Federal net operating loss carryforwards of $347.7 million expiring in 2024 through 2027. Under certain circumstances, our previously disclosed Rights Offering could result in an “ownership change” that could limit our ability to fully utilize these net operating loss carryforwards in the future. However, we expect to experience losses in the United States sufficient to continue to generate U.S. Federal net operating losses in future periods. We also have foreign net operating loss carryforwards of $210.5 million, of which $49.2 million expire in years 2009 through 2019, and $161.3 million may be carried forward indefinitely. In addition, we have U.S. Federal capital loss carryforwards of $53.1 million, which expire in 2009, 2011, and 2012 and state net operating loss carryforwards of $165.9 million, which expire in 2010 through 2027.
 
In assessing the realizability of deferred tax assets, management considers whether it is more likely than not that some portion or all of the deferred tax assets will not be realized. Management considers the scheduled reversal of deferred tax liabilities, projected future taxable income, and tax planning strategies in making this assessment. We expect the deferred tax assets at January 31, 2007, net of the valuation allowance, to be realized as a result of the reversal of existing taxable temporary differences in the United States and as a result of projected future taxable income and the reversal of existing taxable temporary differences in certain foreign locations.
 
We increased the valuation allowance for continuing operations during fiscals 2006, 2005, and 2004 by $80.4 million, $50.5 million, and $34.2 million, respectively. If the deferred tax assets as of January 31, 2007 that


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have a valuation allowance recorded against them are subsequently realized, the amount that would be allocated to goodwill is estimated at $39.5 million.
 
We have not recognized a deferred tax liability for temporary differences related to investments in foreign subsidiaries that are essentially permanent in duration. The amounts of such temporary differences as of January 31, 2007 and January 31, 2006 were estimated to be $65.2 million and $67.0 million, respectively. This amount may become taxable upon an actual or deemed repatriation of assets from the subsidiaries or a sale or liquidation of the subsidiaries. It is not practicable to estimate the amount of the unrecognized deferred tax liability.
 
In July 2006 the FASB issued Interpretation 48, “Accounting for Uncertainty in Income Taxes,” (FIN 48) an interpretation of FASB Statement 109, “Accounting for Income Taxes.” FIN 48 requires that a position taken or expected to be taken in a tax return be recognized in the financial statements when it is more likely than not (i.e., a likelihood of more than 50%) that the position would be sustained upon examination by tax authorities. A recognized tax position is then measured at the largest amount of benefit that is greater than 50% likely of being realized upon ultimate settlement. We have not yet determined the impact of the recognition and measurement requirements of FIN 48 on our existing tax positions. We currently recognize the benefits of an uncertain income tax position if it is probable that we will prevail. The standard establishes a lower threshold for recognizing the benefit of some uncertain tax positions than we have historically used. Therefore, we do not expect the adoption to have a significant impact on our financial statements. Upon adoption, the cumulative effect of applying the recognition and measurement provisions of FIN 48, if any, shall be reflected as an adjustment to the opening balance of retained earnings or goodwill.
 
FIN 48 also requires expanded disclosures including identification of tax positions for which it is reasonably possible that total amounts of unrecognized tax benefits will significantly change in the next twelve months, a description of tax years that remain subject to examination by major tax jurisdiction, a tabular reconciliation of the total amount of unrecognized tax benefits at the beginning and end of each annual reporting period, the total amount of unrecognized tax benefits that, if recognized, would affect the effective tax rate, and the total amounts of interest and penalties recognized in the statements of operations and financial position. FIN 48 is effective for fiscal years beginning after December 15, 2006, or our fiscal year beginning February 1, 2007.
 
Note 16.   Investments in Joint Ventures
 
On August 9, 2004 we entered into an aluminum wheel joint venture with operations in Manisa, Turkey. In November 28, 2005 we increased our ownership stake in this aluminum wheel joint venture. We, along with Inci Holding A.S., one of the other two original joint venture partners in Jantas Aluminum Wheels, acquired the 35% interest in the joint venture previously held by Cromodora Wheels S.p.A. As a result of the transactions, we increased our interest from 40% to 60%, while Inci Holding A.S. increased its share from 25% to 40%. Following the acquisition of the interest of Cromodora Wheels S.p.A., the joint venture was merged with and into Hayes Lemmerz Inci Jant Sanayi A.S., which began production of aluminum wheels for the Turkish and European markets in fiscal 2006.
 
Note 17.   Stock Based Benefit Plans
 
Our Long-Term Incentive Plan provides for the grant of incentive stock options (ISOs), stock options that do not qualify as ISOs, restricted shares of common stock, and restricted stock units (collectively, the awards). Any officer, director, or key employee of Hayes Lemmerz International, Inc. or any of its subsidiaries is eligible to be designated a participant in the Long-Term Incentive Plan.
 
On July 28, 2003 we granted 1,887,162 stock options and 1,258,107 restricted stock units to certain employees and officers, and 65,455 options and 43,637 restricted stock units to non-employee members of our Board of Directors. The weighted average exercise price of the stock options was $13.93 per share, which was equal to the fair value on the date of grant. One third of the restricted stock units granted to certain of our employees and officers


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vested on July 28, 2006 and the remaining two thirds are scheduled to vest on July 28, 2007. We have also granted options and restricted stock units with similar vesting terms to certain new employees at the time of hire. The stock options and restricted stock units granted to the non-employee directors vested one-third on the date of the grant and one-third on each of the first and second anniversaries of the grant.
 
On March 14, 2005 we granted additional restricted stock units to certain employees, 349,500 of which vested 50% in January 2006 and will vest with respect to the remaining 50% in January 2008, and 105,350 of which vested 100% in July 2006.
 
On September 17, 2006 and December 15, 2006 we issued 611,000 and 310,500 restricted shares, respectively, to our Board of Directors and Executive Leadership Team. The shares vest 50% on September 17, 2007 and 50% on September 17, 2008.
 
Prior to February 1, 2006 we accounted for stock-based compensation in accordance with the provisions of Accounting Principles Board (APB) Opinion 25, “Accounting for Stock Issued to Employees,” and related interpretations. As such, compensation expense was recorded on the date of grant only if the current market price of the underlying stock exceeded the exercise price. We followed the provisions of SFAS 123, “Accounting for Stock-Based Compensation,” (SFAS 123) and disclosed pro forma net income (loss) and pro forma earnings (loss) per share as if employee stock option grants were treated as compensation expense using the fair-value-based method defined in SFAS 123.
 
In January 2006 we accelerated the vesting of all unvested stock options granted to our executive officers, directors, and other employees under our Long Term Incentive Plan, primarily to avoid recognizing compensation expense associated with these options in future financial statements upon our adoption of SFAS 123(R). Virtually all of the accelerated options had strike prices that were significantly above the current trading price for our common stock and may not have offered the affected employees sufficient potential value when compared to the potential future compensation expense that would have been attributable to these options. We no longer have any outstanding unvested stock options under the Long-Term Incentive Plan. Therefore the adoption of SFAS 123(R), as it relates to accounting for stock options, did not have an impact on our results of operations or financial position. The aggregate pre-tax compensation expense that was avoided by the accelerated vesting was approximately $1.8 million, of which approximately $1.3 million would have been recognized in fiscal 2006.


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Stock option activity for the years ended January 31, 2007, 2006, and 2005 under the Long-Term Incentive Plan is as follows:
 
                 
          Weighted
 
    Number of
    Average
 
    Shares     Exercise Price  
 
Outstanding at January 31, 2004
    1,876,646     $ 13.98  
Granted
    150,657       13.11  
Exercised
           
Canceled
    (183,163 )     13.96  
                 
Outstanding at January 31, 2005
    1,844,140     $ 13.91  
Granted
    78,581       5.88  
Exercised
           
Canceled
    (200,486 )     13.90  
                 
Outstanding at January 31, 2006
    1,722,235     $ 13.54  
Granted
           
Exercised
           
Canceled
    (387,596 )     13.79  
                 
Outstanding at January 31, 2007
    1,334,639     $ 13.47  
                 
Balance vested at:
               
January 31, 2005
    467,861     $ 13.97  
January 31, 2006
    1,722,235       13.54  
January 31, 2007
    1,334,639       13.47  
 
The following table summarizes information about stock options outstanding at January 31, 2007:
 
                                         
    Outstanding     Exercisable  
          Weighted
    Weighted
          Weighted
 
          Average
    Average
          Average
 
    Number of Shares
    Remaining
    Exercise
    Number of
    Exercise
 
Range of Exercisable Prices:
  Vested     Life     Price     Shares     Price  
 
$ 1.89 - $ 3.79
    7,945       8.92     $ 3.53       7,945     $ 3.53  
$ 3.80 - $ 5.68
    29,783       8.30       5.10       29,783       5.10  
$ 5.69 - $ 7.57
    29,301       8.42       7.15       29,301       7.15  
$ 7.58 - $ 9.47
    17,798       7.74       8.51       17,798       8.51  
$ 9.48 - $11.36
    7,786       7.67       10.32       7,786       10.32  
$11.37 - $13.25
    13,627       7.44       13.06       13,627       13.06  
$13.26 - $15.14
    1,206,100       6.52       13.93       1,206,100       13.93  
$15.15 - $17.04
    12,301       3.29       16.07       12,301       16.07  
$17.05 - $18.93
    9,998       6.90       17.60       9,998       17.60  
                                         
      1,334,639       6.62     $ 13.47       1,334,639     $ 13.47  
                                         


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The fair values of stock options granted in fiscals 2005 and 2004 were estimated on the respective dates of grant using the Black-Scholes option-pricing model. The weighted average fair values and related assumptions were:
 
                 
    January 31, 2006     January 31, 2005  
 
Risk free interest rate
    4.06-4.46 %     3.33-4.78 %
Expected life
    6.0       6.0  
Expected volatility
    49.0 %     49.0 %
Expected dividends
    0 %     0 %
 
A summary of our restricted stock activity for the years ended January 31, 2007, 2006, and 2005 is as follows:
 
                 
          Weighted
 
          Average
 
    Number
    Grant Date
 
    of Shares     Fair Value  
 
Outstanding at January 31, 2004
    1,467,043     $ 13.98  
Granted
    100,439       11.74  
Exercised
    (132,872 )     13.94  
Forfeited
    (129,943 )     13.52  
                 
Outstanding at January 31, 2005
    1,304,667     $ 13.86  
Granted
    507,238       6.53  
Exercised
    (281,346 )     9.78  
Forfeited
    (172,854 )     12.49  
                 
Outstanding at January 31, 2006
    1,357,705     $ 12.14  
Granted
    921,500       2.94  
Exercised
    (371,074 )     12.38  
Forfeited
    (231,132 )     12.11  
                 
Outstanding at January 31, 2007
    1,676,999     $ 7.03  
                 
 
As of January 31, 2007, there was $3.5 million of total unrecognized compensation cost related to restricted nonvested shares. That cost is expected to be recognized over a weighted-average period of 1.2 years.
 
At January 31, 2007, Series B Warrants to purchase 957,447 shares of common stock were outstanding. Each Series B Warrant allows the holder thereof to acquire one share of common stock for a purchase price of $25.83. The warrants are exercisable from June 3, 2003 through June 3, 2008.
 
Note 18.   Prior Period Accounting Errors
 
In November 2006 it was discovered that we incorrectly classified the preferred stock issued by HLI Opco, which was included as a separate line item on our Consolidated Balance Sheets. Because the outside shareholders of the preferred stock can exchange for the common stock of Hayes Lemmerz International, Inc., this amount should have been classified as minority interest. Since the impact on annual financial statements for fiscals 2003, 2004, and 2005 was not material, we reclassified the preferred stock to minority interest on the Consolidated Balance Sheets in the third quarter of fiscal 2006 and for the comparative period of fiscal 2005. In connection with this, we adjusted the treatment for the dividends on the subsidiary preferred stock from other non-operating expense to retained earnings in the third quarter of fiscal 2006.
 
In August 2005 we discovered several accounting errors that would have impacted our reported results for prior periods. The two most significant of these errors related to the amount of amortization of definite lived


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intangible assets following the application of fresh start accounting and to the amount of foreign withholding taxes recorded with respect to certain expatriate employees beginning in fiscal 2003. The accounting errors resulted in an understatement of our net loss of approximately $1.1 million in fiscal 2003, approximately $1.3 million in fiscal 2004, and approximately $0.7 million in the first quarter of fiscal 2005. Since the impact to the annual financial statements for fiscals 2003 and 2004 was not material, we recorded additional expense of approximately $3.1 million in the second quarter of fiscal 2005 to reflect the cumulative effect of the errors. We conducted an internal investigation into these errors and found no evidence of any intentional misstatements of these amounts.
 
The accounting errors, if properly recorded in the respective periods, would have increased net loss during fiscal 2003, fiscal 2004 and the first quarter of fiscal 2005 as follows (dollars in millions, except per share amounts):
 
                 
          Impact on Basic
 
    Impact on
    and Diluted Net
 
Interim Period
  Net Loss     Loss per Share  
 
Predecessor
               
Three Months Ended April 30, 2003
  $ (0.3 )        
One Month Ended May 31, 2003
             
                 
Four Months Ended May 31, 2003
  $ (0.3 )        
                 
Successor
               
Two Months Ended July 31, 2003
  $ (0.2 )   $ (0.01 )
Three Months Ended October 31, 2003
    (0.3 )     (0.01 )
Three Months Ended January 31, 2004
    (0.3 )     (0.01 )
                 
Eight Months Ended January 31, 2004
  $ (0.8 )   $ (0.03 )
                 
Three Months Ended April 30, 2004
  $ (0.3 )   $ (0.01 )
Three Months Ended July 31, 2004
    (0.3 )     (0.01 )
Three Months Ended October 31, 2004
    (0.3 )     (0.01 )
Three Months Ended January 31, 2005
    (0.4 )     (0.01 )
                 
Year Ended January 31, 2005
  $ (1.3 )   $ (0.04 )
                 
Three Months Ended April 30, 2005
  $ (0.7 )   $ (0.02 )
Three Months Ended July 31, 2005
    3.1       0.08  
                 
Six Months Ended July 31, 2005
  $ 2.4     $ 0.06  
                 
 
In September 2004 an employee reported certain accounting irregularities at our facility in Cadillac, Michigan, which produced cast suspension components. An investigation was conducted by outside legal counsel under the direction of the Audit Committee. Based on that investigation, we determined that certain amounts had been improperly recorded as assets on our Consolidated Balance Sheets rather than treated as expenses on our Consolidated Statements of Operations, resulting in an understatement of our net loss in fiscal 2003 of approximately $0.9 million and no net change to our net loss in the first six months of fiscal 2004. Since the impact to the fiscal 2003 annual and quarterly reporting periods and fiscal 2004 first half financial statements was not material in any individual reporting period, we recorded a cumulative adjustment (additional expense) of approximately $0.9 million in the third quarter of fiscal 2004 to reflect the proper accounting treatment. The Cadillac, Michigan facility was sold in the fourth quarter of fiscal 2005 and is now reported as discontinued operations (see Note 7, Discontinued Operations).
 
The investigation conducted by outside legal counsel found that a former employee was responsible for the improper accounting entries at the Cadillac facility, which resulted in the financial impacts noted below. We terminated the employee responsible. The investigation found no evidence that there were similar issues at other facilities in the business unit.
 


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

                 
          Impact on Basic
 
    Impact on
    and Diluted Net
 
Interim Period
  Net Loss     Loss per Share  
 
Predecessor
               
Three Months Ended April 30, 2003
  $          
One Month Ended May 31, 2003
    (0.1 )        
                 
Four Months Ended May 31, 2003
  $ (0.1 )        
                 
Successor
               
Two Months Ended July 31, 2003
  $ (0.4 )   $ (0.01 )
Three Months Ended October 31, 2003
    (0.1 )      
Three Months Ended January 31, 2004
    (0.3 )     (0.01 )
                 
Eight Months Ended January 31, 2004
  $ (0.8 )   $ (0.02 )
                 

 
Note 19.   Minority Interest in Equity of Consolidated Subsidiaries
 
The consolidated financial statements include those majority-owned subsidiaries in which we have control. The balance sheets and results of operations of controlled subsidiaries where ownership is greater than 50%, but less than 100%, are included in the consolidated financial statements and are offset by a related minority interest expense and liability recorded for the minority interest ownership.
 
Minority interest in equity of consolidated affiliates includes common shares in consolidated affiliates and preferred stock issued by our subsidiary HLI Opco. The preferred stock is redeemable by HLI Opco at any time after June 3, 2013 and may be exchanged at the option of the holders at any time for shares of our common stock. The holders of the preferred stock are entitled to cash dividends of 8% of the liquidation preference per annum when, as, and if declared by the board of directors of HLI Opco. Dividends accrue without interest from the date of issuance until declared and paid or until the shares are redeemed by HLI Opco or exchanged by the holders thereof.
 
The balance of minority interest is summarized as follows:
 
                 
    January 31, 2007     January 31, 2006  
 
Minority interest in consolidated affiliates
  $ 44.8     $ 35.1  
Minority interest in preferred stock
    12.5       12.1  
 
Note 20.   Off Balance Sheet Arrangements
 
On December 9, 2004 we established an accounts receivable securitization facility in the U.S., which provided up to $75 million in funding from commercial paper conduits sponsored by commercial lenders. On May 30, 2006, we established a new $65 million accounts receivable securitization facility with commercial lenders in the U.S. that replaced the program established on December 9, 2004. The new program’s structure is similar to the program that was replaced. The facility has an expiration date of June 3, 2008 and funding under the facility bears interest based on LIBOR plus 2.5%. The actual amount of funding available at any given time is based on availability of eligible receivables and other customary factors.
 
Pursuant to the securitization facility, certain of our consolidated subsidiaries sell substantially all U.S. short term trade receivables to a non-consolidated special purpose entity (SPE I) at face value and no gains or losses are recognized in connection with the sales. The purchase price for the receivables sold to SPE I is paid in a combination of cash and short term notes. The short term notes appear in other receivables on our Consolidated Balance Sheets and represent the difference between the face amount of accounts receivables sold and the cash received for the sales. SPE I resells the receivables to a non-consolidated qualifying special purpose entity (SPE II) at an annualized discount of 2.4% to 4.4%. SPE II pays the purchase price for the receivables with cash received from borrowings

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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

and equity in SPE II for the excess of the purchase price of the receivables over the cash payment. SPE II pledges the receivables to secure borrowings from commercial lenders. This debt is not included in our consolidated financial statements.
 
Collections for the receivables are serviced by HLI Opco and deposited into an account controlled by the program agent. The servicing fees payable to HLI Opco are set off against interest and other fees payable to the program agent and lenders. The program agent uses the proceeds to pay off the short term borrowings from commercial lenders and returns the excess collections to SPE II, which in turn pays down the short term note issued to SPE I. SPE I then pays down the short term notes issued to the consolidated subsidiaries.
 
The securitization transactions are accounted for as sales of the receivables under the provisions of SFAS 140 and are removed from the Consolidated Balance Sheets. The proceeds received are included in cash flows from operating activities in the Consolidated Statements of Cash Flows. Costs associated with the receivables facility are recorded as other expense in the Consolidated Statements of Operations.
 
At January 31, 2007 and 2006 the outstanding balances of receivables sold to special purpose entities were $80.2 million and $112.0 million, respectively. Our net retained interests at January 31, 2007 and 2006 were $43.2 million and $101.0 million, respectively, which are disclosed as other receivables on the Consolidated Balance Sheets and in cash flows from operating activities in the Consolidated Statements of Cash Flows. Advances from lenders at January 31, 2007 and commercial paper conduits at January 31, 2006 were $37.0 million and $11.0 million, respectively.
 
Note 21.  Segment Information
 
We are organized based primarily on markets served and products produced. Under this organizational structure, our operating segments have been aggregated into three reportable segments: Automotive Wheels, Components, and Other. The Automotive Wheels segment includes results from our operations that primarily design and manufacture fabricated steel and cast aluminum wheels for original equipment manufacturers in the global passenger car, light vehicle, and heavy duty truck markets. The Components segment includes results from our operations that primarily design and manufacture automotive brake components and powertrain components for original equipment manufacturers in the global passenger car and light vehicle markets. The Other segment includes financial results related to the corporate office and the elimination of certain intercompany activities.
 
Due to the sale of the Montague, Michigan and Bristol, Indiana facilities in February 2007, our Suspension business, including our Cadillac and Southfield, Michigan facilities, are reported as discontinued operations and prior year amounts have been realigned due to these reclassifications (see Note 7, Discontinued Operations).
 
Since February 1, 2005 our Akron facility, which was previously reported in the Other segment, has been reported in our Automotive Wheels segment consistent with management’s change in segment review based on product classifications. Prior year amounts have been realigned due to this reclassification.
 
The accounting policies of the operating segments are the same as those described in the summary of significant accounting policies described in Note 2, Basis of Presentation and Summary of Significant Accounting Policies. We evaluate the performance of our operating segments based primarily on sales, operating profit, and cash flow.


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
The following tables present revenues and other financial information by business segment (dollars in millions):
 
                         
    Year Ended  
    January 31,
    January 31,
    January 31,
 
    2007     2006     2005  
 
Revenues:
                       
Automotive Wheels
  $ 1,671.6     $ 1,594.4     $ 1,440.6  
Components
    384.6       362.1       332.8  
                         
Total
  $ 2,056.2     $ 1,956.5     $ 1,773.4  
                         
Earnings (loss) from operations:
                       
Automotive Wheels
  $ 53.3     $ (150.4 )   $ 63.4  
Components
    (26.8 )     (35.0 )     3.6  
Other
    (19.9 )     (29.8 )     (18.0 )
                         
Total
  $ 6.6     $ (215.2 )   $ 49.0  
                         
Depreciation and amortization:
                       
Automotive Wheels
  $ 99.0     $ 105.9     $ 110.2  
Components
    18.7       24.4       24.8  
Other
    4.7       4.7       2.9  
                         
Total
  $ 122.4     $ 135.0     $ 137.9  
                         
Capital expenditures:
                       
Automotive Wheels
  $ 65.4     $ 78.6     $ 91.6  
Components
    14.4       16.0       25.6  
Other
    1.0       0.6       9.0  
                         
Total
  $ 80.8     $ 95.2     $ 126.2  
                         
 
The following table presents certain balance sheet information by business segment (dollars in millions):
 
                 
    January 31,
    January 31,
 
    2007     2006  
 
Total assets:
               
Automotive Wheels
  $ 1,336.6     $ 1,247.7  
Components
    192.0       321.5  
Other
    162.6       230.0  
                 
Total
  $ 1,691.2     $ 1,799.2  
                 
Goodwill:
               
Automotive Wheels
  $ 210.0     $ 197.8  
Components
           
Other
           
                 
Total
  $ 210.0     $ 197.8  
                 


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

The following table presents net revenues for each of the geographic areas in which we operate (dollars in millions):
 
                         
    Year Ended  
    January 31,
    January 31,
    January 31,
 
    2007     2006     2005  
 
Revenues:
                       
United States
  $ 562.1     $ 595.8     $ 569.8  
Germany
    268.7       231.8       198.7  
Other foreign countries
    1,225.4       1,128.9       1,004.9  
                         
Total
  $ 2,056.2     $ 1,956.5     $ 1,773.4  
                         
 
As we do not prepare consolidated financial statements by country, providing a breakdown of long-lived assets by geographic areas in which we operate is impracticable.
 
Customer Concentration
 
During fiscal 2006, approximately 48% of our revenues were from three automotive manufacturers and their affiliates. The following is a summary of the percentage of revenues from direct sales to these major customers on a worldwide basis:
 
         
    Total  
 
Year Ended January 31, 2007
       
Ford Motor Company
    18.7 %
General Motors Corporation
    15.4 %
DaimlerChrysler
    14.3 %
         
      48.4 %
         
Year Ended January 31, 2006
       
Ford Motor Company
    17.8 %
General Motors Corporation
    16.2 %
DaimlerChrysler
    13.8 %
         
      47.8 %
         
Year Ended January 31, 2005
       
Ford Motor Company
    16.2 %
DaimlerChrysler
    14.9 %
General Motors Corporation
    13.5 %
         
      44.6 %
         


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Note 22.   Selected Quarterly Financial Data (Unaudited)

 
The following represents our selected quarterly financial data (dollars in millions, except per share amounts):
 
                                 
    Quarter
    Quarter
    Quarter
    Quarter
 
    Ended
    Ended
    Ended
    Ended
 
    January 31,
    October 31,
    July 31,
    April 30,
 
    2007     2006     2006     2006  
 
Net sales
  $ 501.1     $ 533.7     $ 517.9     $ 503.5  
Gross profit
    36.8       50.9       51.0       46.9  
Loss from continuing operations before cumulative effect of change in accounting principle
    (58.1 )     (16.0 )     (27.9 )     (17.1 )
Net loss
    (62.8 )     (59.6 )     (26.9 )     (17.6 )
Basic and diluted net loss per share from continuing operations before cumulative effect of change in accounting principle
    (1.51 )     (0.42 )     (0.73 )     (0.45 )
Basic and diluted net loss per share
    (1.64 )     (1.55 )     (0.70 )     (0.46 )
 
                                 
    Quarter
    Quarter
    Quarter
    Quarter
 
    Ended
    Ended
    Ended
    Ended
 
    January 31,
    October 31,
    July 31,
    April 30,
 
    2006(1)     2005     2005     2005  
 
Net sales
  $ 464.6     $ 520.0     $ 477.7     $ 494.2  
Gross profit
    29.1       52.1       35.7       52.1  
Loss from continuing operations before cumulative effect of change in accounting principle
    (239.4 )     (8.9 )     (31.7 )     (7.1 )
Net loss
    (366.1 )     (13.4 )     (70.3 )     (7.7 )
Basic and diluted net loss per share from continuing operations before cumulative effect of change in accounting principle
    (6.30 )     (0.23 )     (0.84 )     (0.19 )
Basic and diluted net loss per share
    (9.64 )     (0.35 )     (1.85 )     (0.20 )
 
 
(1) The fourth quarter of fiscal 2005 includes:
 
  •  Goodwill impairment of $185.5 million (see Note 8, “Goodwill and Other Intangible Assets”)
 
  •  Impairments of $117.1 million for the Suspension business (see Note 7, “Discontinued Operations”)
 
  •  Impairments of $32.5 million for international components (see Note 13, “Asset Impairments and Other Restructuring Charges”)
 
Note 23.   Common Stock Offering
 
On February 11, 2004 we closed on a primary offering of 7,720,970 shares of our common stock and a secondary offering of 2,000,000 shares of our common stock. We used the net proceeds of the $117.0 million that we received from the primary offering to redeem $87.5 million aggregate principal amount, plus accrued and unpaid interest thereon, of our outstanding Senior Notes on March 12, 2004, to prepay $16.0 million, plus accrued and unpaid interest thereon, of our Term Loan B on February 12, 2004, and for general corporate purposes.
 
Note 24.   Condensed Consolidated Financial Statements
 
The following condensed consolidated financial statements present the financial information required with respect to those entities that guarantee certain of our debt.


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
The condensed consolidated financial statements are presented based on the equity method of accounting. Under this method, the investments in subsidiaries are recorded at cost and adjusted for our share of the subsidiaries’ cumulative results of operations, capital contributions, distributions, and other equity changes. The principal elimination entries eliminate investments in subsidiaries and intercompany balances and transactions.
 
Guarantor and Nonguarantor Financial Statements
 
Hayes Lemmerz International, Inc. (Hayes), HLI Parent Company, Inc. (Parent), and substantially all of our domestic subsidiaries (other than HLI Opco as the issuer of the Senior Notes and borrower under the Term Loan B and Term Loan C) (collectively, excluding Hayes, the Guarantor Subsidiaries) have fully and unconditionally guaranteed, on a joint and several basis, the Senior Notes, Term Loan B, and Term Loan C. None of our foreign subsidiaries have guaranteed the Senior Notes, Term Loan B, or Term Loan C, nor have two of our domestic subsidiaries owned by our foreign subsidiaries or subsidiaries that are special purpose entities formed for domestic accounts receivable securitization programs (collectively, the Nonguarantor Subsidiaries). In lieu of providing separate unaudited financial statements for each of the Guarantor Subsidiaries, we have included the unaudited supplemental guarantor condensed consolidated financial statements. We do not believe that separate financial statements for each of the Guarantor Subsidiaries are material to investors. Therefore, separate financial statements and other disclosures concerning the Guarantor Subsidiaries are not presented.


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
 
For the Year Ended January 31, 2007
 
                                                 
                Guarantor
    Nonguarantor
             
    Parent     Issuer     Subsidiaries     Subsidiaries     Eliminations     Total  
    (Dollars in millions)  
 
Net sales
  $     $ 0.3     $ 562.9     $ 1,532.6     $ (39.6 )   $ 2,056.2  
Cost of goods sold
    0.2       18.0       549.3       1,343.1       (40.0 )     1,870.6  
                                                 
Gross profit (loss)
    (0.2 )     (17.7 )     13.6       189.5       0.4       185.6  
Marketing, general, and administrative
          2.6       49.7       85.0             137.3  
Equity in (earnings) losses of subsidiaries and joint ventures
    166.7       96.7       (0.8 )           (262.6 )      
Asset impairments and other restructuring charges
          3.3       12.7       27.8             43.8  
Other (income) expense, net
          (5.0 )     0.4       0.4       2.1       (2.1 )
                                                 
(Loss) earnings from operations
    (166.9 )     (115.3 )     (48.4 )     76.3       260.9       6.6  
Interest expense (income), net
          49.9       (0.1 )     26.4             76.2  
                                                 
(Loss) earnings from continuing operations before taxes on income and minority interest
    (166.9 )     (165.2 )     (48.3 )     49.9       260.9       (69.6 )
Income tax expense
          1.5       0.7       37.0             39.2  
                                                 
(Loss) earnings from continuing operations before minority interest
    (166.9 )     (166.7 )     (49.0 )     12.9       260.9       (108.8 )
Minority interest
                      10.3             10.3  
                                                 
(Loss) earnings from continuing operations
    (166.9 )     (166.7 )     (49.0 )     2.6       260.9       (119.1 )
(Loss) earnings from discontinued operations, net of tax
                (51.5 )     3.7             (47.8 )
                                                 
Net (loss) income
  $ (166.9 )   $ (166.7 )   $ (100.5 )   $ 6.3     $ 260.9     $ (166.9 )
                                                 


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
 
For the Year Ended January 31, 2006
 
                                                 
                Guarantor
    Nonguarantor
             
    Parent     Issuer     Subsidiaries     Subsidiaries     Eliminations     Total  
    (Dollars in millions)  
 
Net sales
  $     $ 3.4     $ 610.9     $ 1,378.5     $ (36.3 )   $ 1,956.5  
Cost of goods sold
    0.2       23.5       588.0       1,212.1       (36.3 )     1,787.5  
                                                 
Gross (loss) profit
    (0.2 )     (20.1 )     22.9       166.4             169.0  
Marketing, general, and administrative
          3.7       52.9       77.3             133.9  
Equity in losses (earnings) of subsidiaries and joint ventures
    457.8       400.6       (2.2 )           (856.2 )      
Asset impairments and other restructuring charges
          1.5       17.7       221.8             241.0  
Other expense (income), net
          3.7       (3.4 )     9.0             9.3  
                                                 
(Loss) earnings loss from operations
    (458.0 )     (429.6 )     (42.1 )     (141.7 )     856.2       (215.2 )
Interest (income) expense, net
    (0.5 )     38.5       0.5       26.8             65.3  
Other non-operating expense
          (0.7 )           1.5             0.8  
                                                 
(Loss) earnings from continuing operations before taxes on income and minority interest
    (457.5 )     (467.4 )     (42.6 )     (170.0 )     856.2       (281.3 )
Income tax (benefit) expense
          (5.8 )     (0.1 )     4.5             (1.4 )
                                                 
(Loss) earnings from continuing operations before minority interest
    (457.5 )     (461.6 )     (42.5 )     (174.5 )     856.2       (279.9 )
Minority interest
                      7.2             7.2  
                                                 
(Loss) earnings from continuing operations
    (457.5 )     (461.6 )     (42.5 )     (181.7 )     856.2       (287.1 )
(Loss) income from discontinued operations, net of tax
                (167.8 )     (2.6 )           (170.4 )
                                                 
Net (loss) income
  $ (457.5 )   $ (461.6 )   $ (210.3 )   $ (184.3 )   $ 856.2     $ (457.5 )
                                                 


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
 
For the Year Ended January 31, 2005
 
                                                 
                Guarantor
    Nonguarantor
             
    Parent     Issuer     Subsidiaries     Subsidiaries     Eliminations     Total  
    (Dollars in millions)  
 
Net sales
  $     $ 3.1     $ 580.4     $ 1,217.5     $ (27.6 )   $ 1,773.4  
Cost of goods sold
          25.3       543.1       1,046.1       (27.2 )     1,587.3  
                                                 
Gross (loss) profit
          (22.2 )     37.3       171.4       (0.4 )     186.1  
Marketing, general, and administrative
          3.6       52.4       68.8             124.8  
Equity in losses (earnings) of
                                             
subsidiaries and joint ventures
    70.0       7.9       (4.0 )           (73.9 )      
Asset impairments and other restructuring charges
          1.0       5.1       2.5             8.6  
Other (income) expense, net
          (1.3 )     (1.2 )     4.7       1.5       3.7  
                                                 
(Loss) Earnings from operations
    (70.0 )     (33.4 )     (15.0 )     95.4       72.0       49.0  
Interest (income) expense, net
    (7.7 )     23.8       0.4       27.1             43.6  
Other non-operating expense
          0.8             0.9             1.7  
Loss on early extinguishment of debt
          12.2                         12.2  
                                                 
(Loss) Earnings from continuing operations before taxes on income and minority interest
    (62.3 )     (70.2 )     (15.4 )     67.4       72.0       (8.5 )
Income tax expense (benefit)
          0.7       (0.8 )     16.8             16.7  
                                                 
(Loss) earnings from continuing operations before minority interest
    (62.3 )     (70.9 )     (14.6 )     50.6       72.0       (25.2 )
Minority interest
                      9.1             9.1  
                                                 
Loss from continuing operations before cumulative effect of change in accounting principle
    (62.3 )     (70.9 )     (14.6 )     41.5       72.0       (34.3 )
Income from discontinued operations, net of tax
                (27.1 )     (3.5 )           (30.6 )
Cumulative effect of change in accounting principle
                      2.6             2.6  
                                                 
Net (loss) income
  $ (62.3 )   $ (70.9 )   $ (41.7 )   $ 40.6     $ 72.0     $ (62.3 )
                                                 


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

CONDENSED CONSOLIDATED BALANCE SHEETS
 
As of January 31, 2007
 
                                                 
                Guarantor
    Nonguarantor
             
    Parent     Issuer     Subsidiaries     Subsidiaries     Eliminations     Total  
    (Dollars in millions)  
 
Cash and cash equivalents
  $     $ (0.7 )   $ 0.5     $ 38.6     $     $ 38.4  
Receivables
          (80.6 )     60.6       278.5             258.5  
Other receivables
          43.2                         43.2  
Inventories
          0.4       48.5       123.9             172.8  
Prepaid expenses and other
          3.1       52.2       12.4             67.7  
                                                 
Total current assets
          (34.6 )     161.8       453.4             580.6  
Property, plant, and equipment, net
          30.0       123.8       526.9             680.7  
Goodwill and other assets
    102.3       765.0       (115.6 )     381.6       (703.4 )     429.9  
                                                 
Total assets
  $ 102.3     $ 760.4     $ 170.0     $ 1,361.9     $ (703.4 )   $ 1,691.2  
                                                 
Bank borrowings and other notes
  $     $     $     $ 27.9     $     $ 27.9  
Current portion of long-term debt
          4.6       1.1       1.0             6.7  
Accounts payable and accrued liabilities
          48.3       59.8       296.2             404.3  
                                                 
Total current liabilities
          52.9       60.9       325.1             438.9  
Long-term debt, net of current portion
          657.1             2.3             659.4  
Pension and other long-term liabilities
          199.5       0.8       233.5             433.8  
Minority interest
          12.5             44.8             57.3  
Parent loans
    0.5       (176.6 )     (20.5 )     199.1       (2.5 )      
Common stock
    0.4                               0.4  
Additional paid-in capital
    678.6       688.3       525.8       569.1       (1,783.2 )     678.6  
Retained earnings (accumulated deficit)
    (733.6 )     (716.4 )     (406.0 )     (115.8 )     1,238.2       (733.6 )
Accumulated other comprehensive income (loss)
    156.4       43.1       9.0       103.8       (155.9 )     156.4  
                                                 
Total stockholders’ equity
    101.8       15.0       128.8       557.1       (700.9 )     101.8  
                                                 
Total liabilities and stockholder’s equity
  $ 102.3     $ 760.4     $ 170.0     $ 1,361.9     $ (703.4 )   $ 1,691.2  
                                                 


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

CONDENSED CONSOLIDATED BALANCE SHEETS
 
As of January 31, 2006
 
                                                 
                Guarantor
    Nonguarantor
             
    Parent     Issuer     Subsidiaries     Subsidiaries     Eliminations     Total  
    (Dollars in millions)  
 
Cash and cash equivalents
  $     $ (4.1 )   $ 0.6     $ 45.8     $     $ 42.3  
Receivables
          (112.1 )     87.5       241.1             216.5  
Other receivables
          101.0                         101.0  
Inventories
          1.3       46.8       112.4             160.5  
Prepaid expenses and other
          4.7       117.9       10.2             132.8  
                                                 
Total current assets
          (9.2 )     252.8       409.5             653.1  
Property, plant, and equipment, net
          34.1       130.7       550.6             715.4  
Goodwill and other assets
    183.5       840.6       (110.3 )     384.5       (867.6 )     430.7  
                                                 
Total assets
  $ 183.5     $ 865.5     $ 273.2     $ 1,344.6     $ (867.6 )   $ 1,799.2  
                                                 
Bank borrowings and other notes
  $     $     $ 1.0     $ 24.5     $     $ 25.5  
Current portion of long-term debt
          4.6             11.6             16.2  
Accounts payable and accrued liabilities
          68.7       88.6       229.1             386.4  
                                                 
Total current liabilities
          73.3       89.6       265.2             428.1  
Long-term debt, net of current portion
          661.7       (0.1 )     7.1             668.7  
Pension and other long-term liabilities
          236.6       0.6       234.7             471.9  
Minority interest
          12.1             35.1             47.2  
Parent loans
    0.2       (265.3 )     (30.4 )     292.3       3.2        
Common stock
    0.4                               0.4  
Additional paid-in capital
    675.9       685.6       519.0       570.6       (1,775.2 )     675.9  
Retained earnings (accumulated deficit)
    (566.3 )     (549.3 )     (305.5 )     (122.1 )     976.9       (566.3 )
Accumulated other comprehensive income (loss)
    73.3       10.8             61.7       (72.5 )     73.3  
                                                 
Total stockholders’ equity
    183.3       147.1       213.5       510.2       (870.8 )     183.3  
                                                 
Total liabilities and stockholder’s equity
  $ 183.5     $ 865.5     $ 273.2     $ 1,344.6     $ (867.6 )   $ 1,799.2  
                                                 


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
 
For the Year Ended January 31, 2007
 
                                                 
                Guarantor
    Nonguarantor
             
    Parent     Issuer     Subsidiaries     Subsidiaries     Eliminations     Total  
    (Dollars in millions)  
 
Cash flows (used for) provided by operating activities
  $     $ (52.8 )   $ (14.3 )   $ 150.2     $     $ 83.1  
                                                 
Cash flows from investing activities:
                                               
Purchase of property, plant, equipment, and tooling
          (1.1 )     (17.4 )     (62.3 )           (80.8 )
Proceeds from sale of assets
                2.4       7.8             10.2  
Capital contributed by minority shareholders
                      0.4             0.4  
                                                 
Cash used for investing activities
          (1.1 )     (15.0 )     (54.1 )           (70.2 )
                                                 
Cash flows from financing activities:
                                               
Changes in bank borrowings and credit facilities
                (1.0 )     1.6             0.6  
(Repayment) borrowings of long-term debt
          (4.6 )     1.1       (16.7 )           (20.2 )
Dividends to minority shareholders
                      (1.8 )           (1.8 )
Bank finance fees paid
          (2.9 )                       (2.9 )
                                                 
Cash (used for) provided by financing activities
          (7.5 )     0.1       (16.9 )           (24.3 )
                                                 
Increase (decrease) in parent loans and advances
          64.8       27.8       (92.6 )            
Net cash provided by discontinued operations
                1.3       3.8             5.1  
Effect of exchange rates on cash and cash equivalents
                      2.4             2.4  
                                                 
Increase (decrease) in cash and cash equivalents
          3.4       (0.1 )     (7.2 )           (3.9 )
Cash and cash equivalents at beginning of period
            (4.1 )     0.6       45.8             42.3  
                                                 
Cash and cash equivalents at end of period
  $     $ (0.7 )   $ 0.5     $ 38.6     $     $ 38.4  
                                                 


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
 
For the Year Ended January 31, 2006
 
                                                 
                Guarantor
    Nonguarantor
             
    Parent     Issuer     Subsidiaries     Subsidiaries     Eliminations     Total  
    (Dollars in millions)  
 
Cash flows (used for) provided by operating activities
  $     $ (113.4 )   $ (30.2 )   $ 104.6     $     $ (39.0 )
                                                 
Cash flows from investing activities:
                                               
Purchase of property, plant, equipment, and tooling
          (0.5 )     (28.6 )     (66.1 )           (95.2 )
Purchase of businesses, net of cash acquired
                      (4.9 )           (4.9 )
Proceeds from disposal of assets and businesses
          16.0                         16.0  
                                                 
Cash used for investing activities
          15.5       (28.6 )     (71.0 )           (84.1 )
                                                 
Cash flows from financing activities:
                                               
Changes in bank borrowings and credit facility
                1.0       23.8             24.8  
Repayment of Term Loan B, net of
                                             
related fees
          (94.9 )                       (94.9 )
Borrowings from Term Loan C
          150.0                         150.0  
Repayment of long term debt
                (8.3 )     (1.9 )           (10.2 )
Dividends paid to minority shareholders
                      (3.6 )           (3.6 )
                                                 
Cash provided by financing activities
          55.1       (7.3 )     18.3             66.1  
                                                 
Increase (decrease) in parent loans and advances
          8.4       40.7       (49.1 )            
Net cash provided by discontinued operations
          39.6       26.2       0.7               66.5  
Effect of exchange rates on cash and cash equivalents
                      (2.1 )           (2.1 )
                                                 
Increase in cash and cash equivalents
          5.2       0.8       1.4             7.4  
Cash and cash equivalents at beginning of period
          (9.3 )     (0.2 )     44.4             34.9  
                                                 
Cash and cash equivalents at end of period
  $     $ (4.1 )   $ 0.6     $ 45.8     $     $ 42.3  
                                                 


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
 
For the Year Ended January 31, 2005
 
                                                 
                Guarantor
    Nonguarantor
             
    Parent     Issuer     Subsidiaries     Subsidiaries     Eliminations     Total  
    (Dollars in millions)  
 
Cash flows (used for) provided by operating activities
  $     $ (0.9 )   $ 10.0     $ 163.1     $     $ 172.2  
                                                 
Cash flows from investing activities:
                                               
Purchase of property, plant, equipment, and tooling
          (6.5 )     (30.9 )     (88.8 )           (126.2 )
Proceeds from sale of assets
          0.3       0.4                   0.7  
                                                 
Cash used for investing activities
          (6.2 )     (30.5 )     (88.8 )           (125.5 )
                                                 
Cash flows from financing activities:
                                               
Changes in bank borrowings and credit facility
                      (0.7 )           (0.7 )
Net proceeds from issuance of common stock
    117.0                               117.0  
Capital contribution
    (117.0 )     117.0                          
Redemption of Senior Notes, net of discount and related fees
          (96.7 )                       (96.7 )
Redemption of Term Loan C, net of related fees
          (16.0 )                       (16.0 )
Repayment of long-term debt
          (4.2 )           (13.3 )           (17.5 )
Repayment of notes payable issued in connection with purchases of businesses
                      (13.1 )           (13.1 )
                                                 
Cash provided by (used for) financing activities
          0.1             (27.1 )           (27.0 )
                                                 
Increase (decrease) in parent loans and advances
          0.9       57.7       (58.6 )            
Net cash used for discontinued operations
                (36.8 )     (3.6 )           (40.4 )
Effect of exchange rates on cash and cash equivalents
                      5.7               5.7  
                                                 
Increase (decrease) in cash and cash equivalents
          (6.1 )     0.4       (9.3 )           (15.0 )
Adjustment for the elimination of the one month lag
                      1.4             1.4  
Cash and cash equivalents at beginning of period
          (3.2 )     (0.6 )     52.3               48.5  
                                                 
Cash and cash equivalents at end of period
  $     $ (9.3 )   $ (0.2 )   $ 44.4     $     $ 34.9  
                                                 


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Note 25.   Subsequent Events

 
Rights Offering
 
On March 16, 2007 we announced that our Board of Directors approved a Rights Offering (Rights Offering) of up to $180 million of common stock to our stockholders at a subscription price of $3.25 per share. The Rights Offering is subject to approval of our stockholders and the effectiveness of a registration statement filed with the Securities and Exchange Commission. We intend to use the proceeds of the Rights Offering to repurchase the Senior Notes and to pay any required fees and expenses related to the Rights Offering.
 
We also entered into an Equity Purchase and Commitment Agreement (Equity Agreement) with Deutsche Bank Securities, Inc. (Deutsche Bank) pursuant to which Deutsche Bank agreed to backstop the Rights Offering by purchasing all shares of common stock offered in the Rights Offering and not purchased at the close of the Rights Offering. A second investor has agreed with Deutsche Bank to acquire one-half of the shares of common stock that Deutsche Bank is obligated to purchase pursuant to its backstop obligation. The Equity Agreement also gives Deutsche Bank the option to make a direct investment of up to $18 million in our common stock at the subscription price of $3.25 per share. To the extent that Deutsche Bank exercises this option, the amount of the Rights Offering will be proportionally reduced. The backstop commitment is subject to several conditions and limitations including, among others, the amendment or refinancing of our Credit Facility to permit the repurchase of the Senior Notes and the placement of a portion of our debt outside the United States. We intend to amend or refinance the Credit Facility in conjunction with the closing of the Rights Offering.
 
The Board of Directors has set April 9, 2007 as the record date for determining the stockholders entitled to vote at a special meeting of stockholders to be held on May 4, 2007. The purpose of the special meeting will be to obtain stockholder approval of (i) the previously announced offering of rights to purchase shares of our common stock at a price of $3.25 per share (the “Rights Offering”) and related transactions, (ii) an increase to the maximum number of authorized shares of our common stock from 100,000,000 to 200,000,000, and (iii) an increase in the maximum number of members of our Board of Directors from nine to twelve. We also announced that the Board of Directors has set April 10, 2007 as the record date for determining the stockholders entitled to participate in the Rights Offering. We expect to distribute the rights to stockholders on or about April 18, 2007.
 
Sale of our Suspension Business
 
On February 15, 2007 we announced that we completed the sale of stock of our aluminum suspension components facilities located in Bristol, Indiana and Montague, Michigan to Diversified Machine, Inc. We received consideration for the sale of the suspension subsidiaries of approximately $26.2 million and consisted of approximately $21.1 million in cash plus the assumption of approximately $5.1 million of debt under capital leases for equipment at the facilities. The cash portion of the purchase price is subject to customary post-closing adjustments based on working capital on the closing date. Approximately $2.5 million of the purchase price is being held in escrow to secure our obligations under the Stock Purchase Agreement executed in connection with the transaction.


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Item 9.   Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
 
None.
 
Item 9A.   Controls and Procedures
 
a.   Evaluation of Disclosure Controls and Procedures
 
We maintain a disclosure committee (the Disclosure Committee) reporting to our Chief Executive Officer to assist the Chief Executive Officer and Chief Financial Officer in fulfilling their responsibility in designing, establishing, maintaining, and reviewing our Disclosure Controls and Procedures. The Disclosure Committee is currently chaired by our Chief Financial Officer and includes our General Counsel; Director of Compensation and Benefits; Controller; Treasurer; Vice President of Global Materials and Logistics; Assistant General Counsel; Director of Internal Audit; and Vice President, Chief Operating Officer, and President of the Global Wheel Group as its other members. As of the end of the period covered by this report, our Chief Executive Officer and Chief Financial Officer, along with the Disclosure Committee, evaluated our Disclosure Controls and Procedures. Our Chief Executive Officer and Chief Financial Officer have concluded that our Disclosure Controls and Procedures were effective as of January 31, 2007.
 
b.   Management’s Annual Report on Internal Control over Financial Reporting
 
Our management is responsible for establishing and maintaining adequate internal control over financial reporting as defined in Exchange Act Rule 13a-15(f). Our internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with GAAP.
 
Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
 
Under the supervision and with the participation of our management, including the Chief Executive Officer and Chief Financial Officer, we conducted an assessment of the effectiveness of our internal control over financial reporting as of January 31, 2007. In making our assessment of internal control over financial reporting, management used the criteria established in the framework Internal Control — Integrated Framework, issued by the Committee of Sponsoring Organizations of the Treadway Commission. Based on our assessment, we determined that our internal control over financial reporting was effective as of January 31, 2007.
 
Our assessment of the effectiveness of our internal control over financial reporting as of January 31, 2007 has been audited by KPMG LLP, an independent registered public accounting firm, as stated in their report included herein.
 
c.   Changes in Internal Control Over Financial Reporting
 
In fiscal years 2004 and 2005 management’s assessment of internal controls over financial reporting identified a material weakness in internal control over financial reporting related to ineffective reconciliation procedures associated with income tax accounting matters. To remediate this weakness we hired a new Director of Tax on April 11, 2005, hired additional tax department personnel, and improved our tax accounting processes. As of January 31, 2007 this material weakness has been fully remediated and the company’s internal controls over financial reporting are effective.
 
d.   Report of Independent Registered Public Accounting Firm
 
The Board of Directors and Stockholders of
Hayes Lemmerz International, Inc.:
 
We have audited management’s assessment, included in the accompanying Management’s Annual Report on Internal Control over Financial Reporting, that Hayes Lemmerz International, Inc. and subsidiaries (the Company) maintained effective internal control over financial reporting as of January 31, 2007, based on criteria


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established in Internal Control — Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO). The Company’s management is responsible for maintaining effective internal control over financial reporting and for its assessment of the effectiveness of internal control over financial reporting. Our responsibility is to express an opinion on management’s assessment and an opinion on the effectiveness of the Company’s internal control over financial reporting based on our audit.
 
We conducted our audit in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether effective internal control over financial reporting was maintained in all material respects. Our audit included obtaining an understanding of internal control over financial reporting, evaluating management’s assessment, testing and evaluating the design and operating effectiveness of internal control, and performing such other procedures as we considered necessary in the circumstances. We believe that our audit provides a reasonable basis for our opinion.
 
A company’s internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles. A company’s internal control over financial reporting includes those policies and procedures that (1) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (2) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (3) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the company’s assets that could have a material effect on the financial statements.
 
Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
 
In our opinion, management’s assessment that Hayes Lemmerz International, Inc. and subsidiaries maintained effective internal control over financial reporting as of January 31, 2007, is fairly stated, in all material respects, based on criteria established in Internal Control — Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO). Also, in our opinion, Hayes Lemmerz International, Inc. and subsidiaries maintained, in all material respects, effective internal control over financial reporting as of January 31, 2007, based on criteria established in Internal Control — Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO).
 
We also have audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the consolidated balance sheets of Hayes Lemmerz International, Inc. and subsidiaries as of January 31, 2007 and 2006, and the related consolidated statements of operations, changes in stockholders’ equity (deficit), and cash flows for each of the years in the three-year period ended January 31, 2007, and our report dated April 5, 2007 expressed an unqualified opinion on those consolidated financial statements.
 
/s/  KPMG LLP
 
Detroit, Michigan
April 5, 2007
 
Item 9B.   Other Information
 
None.


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PART III
 
Item 10.   Directors and Executive Officers of the Registrant
 
Information regarding our directors and executive officers is set forth in our Notice of Annual Meeting of Shareholders and Proxy Statement to be filed within 120 days after our fiscal year ended January 31, 2007 (Proxy Statement), which information is incorporated herein by reference.
 
Item 11.   Executive Compensation
 
Incorporated herein by reference from the Proxy Statement.
 
Item 12.   Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters
 
Incorporated herein by reference from the Proxy Statement.
 
Item 13.   Certain Relationships and Related Transactions
 
Incorporated herein by reference from the Proxy Statement.
 
Item 14.   Principal Accountant Fees and Services
 
Incorporated herein by reference from the Proxy Statement.
 
PART IV
 
Item 15.   Exhibits, Financial Statement Schedules
 
Financial Statement Schedule
 
Schedule II — Valuation and Qualifying Accounts for fiscals 2006, 2005, and 2004.
 
All other schedules are omitted as the information required to be contained therein is disclosed elsewhere in the financial statements or the amounts involved are not sufficient to require submission or the schedule is otherwise not required to be submitted.
 
Exhibits
 
         
  2 .1   Modified First Amended Joint Plan of Reorganization of Hayes Lemmerz International, Inc. and Its Affiliated Debtors and Debtors in Possession, as Further Modified (incorporated by reference to Exhibit 2.1 to our Current Report on Form 8-K, filed May 21, 2003).
  2 .2   Agreement and Plan of Merger, dated as of June 3, 2003, by and between Hayes Lemmerz International, Inc. and HLI Operating Company, Inc. (incorporated by reference to Exhibit 2.3 to our Current Report on Form 8-K filed, June 3, 2003).
  2 .3   Equity Purchase and Commitment Agreement, dated as of March 16, 2007, by and between Hayes Lemmerz International, Inc. and Deutsche Bank Securities, Inc. (incorporated by reference to Exhibit 99.2 to our Current Report on Form 8-K, filed March 16, 2007).
  3 .1   Certificate of Incorporation of HLI Holding Company, Inc., effective as of May 6, 2003 (incorporated by reference to Exhibit 3.1 to our Form 8-A/A, filed June 4, 2003).
  3 .2   Amendment to the Certificate of Incorporation of HLI Holding Company, Inc., effective as of June 3, 2003 (incorporated by reference to Exhibit 3.2 to our Form 8-A/A, filed June 4, 2003).
  3 .3   By-Laws of Hayes Lemmerz International, Inc. (formerly known as HLI Holding Company, Inc.), effective as of May 30, 2003 (incorporated by reference to Exhibit 3.3 to our Form 8-A/A, filed June 4, 2003).


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  4 .1   Purchase Agreement, dated as of May 22, 2003, by and between Hayes Lemmerz International, Inc., its subsidiaries named therein, and the Initial Purchasers of the $250,000,000 of 101/2% Senior Notes due 2010 to be issued by HLI Operating Company, Inc. (incorporated by reference to Exhibit 4.1 to our Quarterly Report on Form 10-Q for the quarterly period ended April 30, 2003, filed June 16, 2003).
  4 .2   Indenture, dated as of June 3, 2003, regarding $250,000,000 of 101/2% Senior Notes due 2010, by and between HLI Operating Company, certain listed Guarantors, and U.S. Bank National Association, as Trustee (incorporated by reference to Exhibit 4.2 to our Quarterly Report on Form 10-Q for the quarterly period ended April 30, 2003, filed June 16, 2003).
  4 .3   Form of 101/2% Senior Notes due 2010 (attached as Exhibit A to the Indenture filed as Exhibit 4.2 to our Quarterly Report on Form 10-Q for the quarterly period ended April 30, 2003, filed June 16, 2003).
  4 .4   First Supplemental Indenture, dated as of June 19, 2003, by and between HLI Operating Company, Inc. certain listed Guarantors, and U.S. Bank National Association, as Trustee (incorporated by reference to Exhibit 4.2 to our Registration statement No. 333-107539 on Form S-4, filed on July 31, 2003, as amended).
  4 .5   Registration Rights Agreement, dated as of June 3, 2003, by and between HLI Operating Company, Inc. and the Initial Purchasers of the 101/2% Senior Notes due 2010 (incorporated by reference to Exhibit 4.3 to our Quarterly Report on Form 10-Q for the quarterly period ended April 30, 2003, filed June 16, 2003).
  4 .6   Series B Warrant Agreement, dated as of June 2, 2003, by and between Hayes Lemmerz International, Inc. and Mellon Investor Services LLC, as Warrant Agent (incorporated by reference to Exhibit 4.2 to our Form 8-A, filed June 4, 2003).
  4 .7   Exchange Agreement, dated as of June 3, 2003, by and between Hayes Lemmerz International, Inc., HLI Parent Company, Inc. and HLI Operating Company, Inc. regarding the Series A Exchangeable Preferred Stock issued by HLI Operating Company, Inc. (incorporated by reference to Exhibit 4.3 to our Quarterly Report on Form 10-Q for the quarterly period ended April 30, 2003, filed June 16, 2003).
  4 .8   Registration Rights Agreement, dated as of July 1, 2004, by and between Hayes Lemmerz International, Inc., and AP Wheels, LLC (incorporated by reference to Exhibit 4.9 to our Quarterly Report on Form 10-Q for the quarterly period ended July 31, 2004, filed September 8, 2004).
  4 .9   Form of Subscription Rights Certificate (incorporated by reference to Exhibit 4.1 to our Registration Statement on Form S-3, filed March 16, 2007).
  4 .10   Form of Registration Rights Agreement, dated as of March 16, 2007, by and among Hayes Lemmerz International, Inc., Deutsche Bank Securities, Inc., and SPCP Group LLC (incorporated by reference to Exhibit 99.2 to our Current Report on Form 8-K, filed March 16, 2007).
  4 .11   Form of Standstill and Director Nomination Agreement, to be entered by and between Hayes Lemmerz International, Inc. and Deutsche Bank Securities, Inc. (incorporated by reference to Exhibit 99.2 to our Current Report on Form 8-K, filed March 16, 2007).
  4 .12   Form of Standstill and Director Nomination Agreement, to be entered by and between Hayes Lemmerz International, Inc. and SPCP Group, LLC (incorporated by reference to Exhibit 99.2 to our Current Report on Form 8-K, filed March 16, 2007).
  10 .1   Form of Severance Agreement, dated June 15, 2000, between Hayes and certain of its officers (incorporated by reference from our Quarterly Report on Form 10-Q for the quarter ended October 31, 2000, filed on December 15, 2000).
  10 .2   Amended and Restated Employment Agreement between Hayes and Curtis J. Clawson, dated September 26, 2001 (incorporated by reference from our Quarterly Report on Form 10-Q for the quarter ended October 31, 2001, filed on April 18, 2002).
  10 .3   Form of Employment Agreement between Hayes and certain of its officers (incorporated by reference from our Quarterly Report on Form 10-Q for the quarter ended October 31, 2001, filed on April 18, 2002).
  10 .4   Hayes Lemmerz International, Inc. Long Term Incentive Plan (incorporated by reference to Exhibit 10.1 to our Registration Statement No. 333-110684 on Form S-8, filed on November 21, 2003).
  10 .5   Hayes Lemmerz International, Inc. Critical Employee Retention Plan (incorporated by reference to Exhibit 10.2 to our Registration Statement No. 333-110684 on Form S-8, filed on November 21, 2003).
  10 .6   Form of Directors Indemnification Agreement (incorporated by reference to Exhibit 10.49 to our Quarterly Report on Form 10-Q for the quarterly period ended July 31, 2003, filed September 15, 2003, as amended).

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  10 .7   Amended and Restated Credit Agreement, dated as of April 11, 2005 by and among HLI Operating Company, Inc., as Borrower, Hayes Lemmerz International, Inc., the Lenders and Issuers listed therein, Citicorp North America, Inc., as First Lien Agent, Second Lien Agent and Collateral Agent, Lehman Commercial Paper, Inc., as Syndication Agent, and General Electric Capital Corporation, as Documentation Agent (incorporated by reference to Exhibit 10.1 to our Current Report on Form 8-K filed April 14, 2005).
  10 .8   Amended and Restated Guaranty dated as of April 11, 2005, by and among Hayes Lemmerz International, Inc., HLI Parent Company, Inc., the other Guarantors party thereto, and Citicorp North America, Inc., as Collateral Agent (incorporated by reference to Exhibit 10.2 to the our current Report on Form 8-K filed April 14, 2005).
  10 .9   Amended and Restated Pledge and Security Agreement dated as of April 11, 2005, among Hayes Lemmerz International, Inc., HLI Operating Company, Inc., each other grantor from time to time party thereto, and Citicorp North America, Inc., as Collateral Agent (incorporated by reference to Exhibit 10.3 to the our current Report on Form 8-K filed April 14, 2005).
  10 .10   Intercreditor and Collateral Agency Agreement dated as of April 11, 2005, among Citicorp North America, Inc., as Administrative Agent for the first lien lenders, as Administrative Agent for the Term C lenders and as Collateral Agent, HLI Operating Company, Inc., Hayes Lemmerz International, Inc., and each other grantor party thereto (incorporated by reference to Exhibit 10.4 to our current Report on Form 8-K filed April 14, 2005).
  10 .11   Hayes Lemmerz International, Inc. Officer Bonus Plan (incorporated by reference to Exhibit 10.1 to our Current Report on Form 8-K dated June 17, 2005).
  10 .12   Award Agreement under Hayes Lemmerz International, Inc. Officer Bonus Plan (incorporated by reference to Exhibit 10.2 to our Current Report on Form 8-K dated June 17, 2005).
  10 .13   Amendment No. 1, Waiver and Consent to Amended and Restated Credit Agreement dated as of October 10, 2005 among HLI Operating Company, Inc., Hayes Lemmerz International, Inc. and Citicorp North America, Inc. as Administrative Agent on behalf of each Lender executing a Lender Consent (incorporated by reference to Exhibit 10.23 to our Quarterly Report on Form 10-Q filed on December 9, 2005).
  10 .14   Framework Agreement on the Ongoing Purchase of Receivables dated as of October 10, 2005 by and between Hayes Lemmerz Werke GmbH and MHB Financial Services GmbH & Co. KG (incorporated by reference to Exhibit 10.24 to our Quarterly Report on Form 10-Q filed on December 9, 2005).
  10 .15   Stock Purchase Agreement dated as of October 14, 2005 by and among HLI Operating Company, Inc., HLI Commercial Highway Holding Company, Inc., and Hayes Lemmerz International — Commercial Highway, Inc. and Precision Partners Holding Company, as amended by an Amendment to Stock Purchase Agreement dated November 11, 2005 (incorporated by reference to Exhibit 10.25 to our Quarterly Report on Form 10-Q filed on December 9, 2005).
  10 .16   Amendment No. 2 to Amended and Restated Credit Agreement dated as of March 31, 2006 among HLI Operating Company, Inc., Hayes Lemmerz International, Inc., and Citicorp North America, Inc. as Administrative Agent on behalf of each lender executing a Lender Consent (incorporated by reference to Exhibit 10.1 to our Current Report on Form 8-K filed on April 3, 2006).
  10 .17   Receivables Financing Agreement, dated as of May 30, 2006, among Hayes Funding II, Inc., the financial institutions from time to time party thereto (“Lenders”), Citicorp USA, Inc. as the program agent for the Lenders and HLI Operating Company, Inc., as servicer (incorporated by reference to Exhibit 10.1 to our Current Report on Form 8-K filed on June 5, 2006).
  10 .18   Originator Purchase Agreement, dated as of May 30, 2006, among Hayes Funding I, LLC, a Delaware limited liability company and the wholly-owned subsidiaries of the Company named therein as Originators (incorporated by reference to Exhibit 10.2 to our Current Report on Form 8-K filed on June 5, 2006).
  10 .19   Secondary Purchase Agreement, dated as of May 30, 2006, between Hayes Funding I, LLC, a Delaware limited liability company and Hayes Funding II, Inc., a Delaware corporation (incorporated by reference to Exhibit 10.3 to our Current Report on Form 8-K filed on June 5, 2006).

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  10 .20*   First Amendment dated as of October 13, 2006 amending each of (i) Receivables Financing Agreement, dated as of May 30, 2006 among Hayes Funding II, Inc., the financial institutions from time to time party thereto, Citicorp USA, Inc., and HLI Operating Company, Inc., (ii) Originator Purchase Agreement, dated as of May 30, 2006), among Hayes Funding I, LLC, and the wholly-owned subsidiaries of the Company named therein as Originators and (iii) Secondary Purchase Agreement, dated as of May 30, 2006 among Hayes Funding II, Inc. and Hayes Funding I, LLC.
  10 .21*   Amendment No. 3, Waiver and Consent to Amended and Restated Credit Agreement dated as of February 9, 2007 among HLI Operating Company, Inc., Hayes Lemmerz International, Inc., and Citicorp North America, Inc. as Administrative Agent on behalf of each lender executing a Lender Consent.
  10 .22*   Second Amendment dated as of May 27, 2005 amending each of (i) Receivables Financing Agreement, dated as of May 30, 2006 (as amended October 13, 2006) among Hayes Funding II, Inc., the financial institutions from time to time party thereto, Citicorp USA, Inc., and HLI Operating Company, Inc., (ii) Originator Purchase Agreement, dated as of May 30, 2006 (as amended October 13, 2006), among Hayes Funding I, LLC, and the wholly-owned subsidiaries of the Company named therein as Originators and (iii) Secondary Purchase Agreement, dated as of May 30, 2006 (as amended October 13, 2006) among Hayes Funding II, Inc. and Hayes Funding I, LLC.
  14     Code of Ethics (incorporated by reference to Exhibit 10.8 to our Annual Report on Form 10-K filed on April 12, 2004).
  21     Hayes Subsidiaries.*
  23     Consent of Independent Registered Public Accounting Firm.*
  24     Powers of Attorney.
  31 .1   Certification of Curtis J. Clawson, Chairman of the Board, President and Chief Executive Officer, pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.*
  31 .2   Certification of James A. Yost, Vice President, Finance, and Chief Financial Officer, pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.*
  32 .1   Certification of Curtis J. Clawson, Chairman of the Board, President and Chief Executive Officer, Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.*
  32 .2   Certification of James A. Yost, Vice President, Finance, and Chief Financial Officer, Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.*
  99 .1   Amended and Restated Certificate of Incorporation of HLI Operating Company, Inc., effective as of May 30, 2003 (incorporated by reference to Exhibit 4.3 to our Quarterly Report on Form 10-Q for the quarterly period ended April 30, 2003, filed June 16, 2003).
 
 
* Filed electronically herewith.

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SIGNATURES
 
Pursuant to the requirements of Section 13 of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized, on the 9th day of April, 2007.
 
HAYES LEMMERZ INTERNATIONAL, INC.
 
  By: 
/s/  JAMES A. YOST
James A. Yost
Vice President, Finance, and
Chief Financial Officer
 
April 9, 2007
 
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the registrant in the capacities and on the dates indicated:
 
             
Signature
 
Title
 
Date
 
/s/  CURTIS J. CLAWSON

Curtis J. Clawson
  Chairman of the Board of Directors
Chief Executive Officer,
President and Director
   
         
/s/  JAMES A. YOST

James A. Yost
  Vice President, Finance, and
Chief Financial Officer
   
         
/s/  MARK A. BREBBERMAN

Mark A. Brebberman
  Corporate Controller    
         
/s/  WILLIAM C. CUNNINGHAM*

William C. Cunningham
  Director    
         
/s/  GEORGE T. HAYMAKER, JR.*

George T. Haymaker, Jr.
  Lead Director    
         
/s/  CYNTHIA FELDMANN*

Cynthia Feldmann
  Director    
         
/s/  MOHSEN SOHI*

Mohsen Sohi
  Director    
         
/s/  HENRY D.G. WALLACE*

Henry D.G. Wallace
  Director    
         
/s/  RICHARD F. WALLMAN*

Richard F. Wallman
  Director    
         
/s/  PATRICK C. CAULEY*

Patrick C. Cauley
Attorney-in-fact
       


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES
 
SCHEDULE II — VALUATION AND QUALIFYING ACCOUNTS
 
                         
    Year Ending  
    January 31,
    January 31,
    January 31,
 
Allowance for Doubtful Accounts:
  2007     2006     2005  
    (Dollars in millions)  
 
Balance at beginning of year
  $ 4.1     $ 4.0     $ 5.5  
Additions charged to costs and expenses
    0.5       2.3       3.2  
Deductions
    (2.2 )     (2.2 )     (4.7 )
                         
Balance at end of year
  $ 2.4     $ 4.1     $ 4.0  
                         


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EXHIBIT INDEX
 
         
  2 .1   Modified First Amended Joint Plan of Reorganization of Hayes Lemmerz International, Inc. and Its Affiliated Debtors and Debtors in Possession, as Further Modified (incorporated by reference to Exhibit 2.1 to our Current Report on Form 8-K, filed May 21, 2003).
  2 .2   Agreement and Plan of Merger, dated as of June 3, 2003, by and between Hayes Lemmerz International, Inc. and HLI Operating Company, Inc. (incorporated by reference to Exhibit 2.3 to our Current Report on Form 8-K filed, June 3, 2003).
  2 .3   Equity Purchase and Commitment Agreement, dated as of March 16, 2007, by and between Hayes Lemmerz International, Inc. and Deutsche Bank Securities, Inc. (incorporated by reference to Exhibit 99.2 to our Current Report on Form 8-K, filed March 16, 2007).
  3 .1   Certificate of Incorporation of HLI Holding Company, Inc., effective as of May 6, 2003 (incorporated by reference to Exhibit 3.1 to our Form 8-A/A, filed June 4, 2003).
  3 .2   Amendment to the Certificate of Incorporation of HLI Holding Company, Inc., effective as of June 3, 2003 (incorporated by reference to Exhibit 3.2 to our Form 8-A/A, filed June 4, 2003).
  3 .3   By-Laws of Hayes Lemmerz International, Inc. (formerly known as HLI Holding Company, Inc.), effective as of May 30, 2003 (incorporated by reference to Exhibit 3.3 to our Form 8-A/A, filed June 4, 2003).
  4 .1   Purchase Agreement, dated as of May 22, 2003, by and between Hayes Lemmerz International, Inc., its subsidiaries named therein, and the Initial Purchasers of the $250,000,000 of 101/2% Senior Notes due 2010 to be issued by HLI Operating Company, Inc. (incorporated by reference to Exhibit 4.1 to our Quarterly Report on Form 10-Q for the quarterly period ended April 30, 2003, filed June 16, 2003).
  4 .2   Indenture, dated as of June 3, 2003, regarding $250,000,000 of 101/2% Senior Notes due 2010, by and between HLI Operating Company, certain listed Guarantors, and U.S. Bank National Association, as Trustee (incorporated by reference to Exhibit 4.2 to our Quarterly Report on Form 10-Q for the quarterly period ended April 30, 2003, filed June 16, 2003).
  4 .3   Form of 101/2% Senior Notes due 2010 (attached as Exhibit A to the Indenture filed as Exhibit 4.2 to our Quarterly Report on Form 10-Q for the quarterly period ended April 30, 2003, filed June 16, 2003).
  4 .4   First Supplemental Indenture, dated as of June 19, 2003, by and between HLI Operating Company, Inc. certain listed Guarantors, and U.S. Bank National Association, as Trustee (incorporated by reference to Exhibit 4.2 to our Registration statement No. 333-107539 on Form S-4, filed on July 31, 2003, as amended).
  4 .5   Registration Rights Agreement, dated as of June 3, 2003, by and between HLI Operating Company, Inc. and the Initial Purchasers of the 101/2% Senior Notes due 2010 (incorporated by reference to Exhibit 4.3 to our Quarterly Report on Form 10-Q for the quarterly period ended April 30, 2003, filed June 16, 2003).
  4 .6   Series B Warrant Agreement, dated as of June 2, 2003, by and between Hayes Lemmerz International, Inc. and Mellon Investor Services LLC, as Warrant Agent (incorporated by reference to Exhibit 4.2 to our Form 8-A, filed June 4, 2003).
  4 .7   Exchange Agreement, dated as of June 3, 2003, by and between Hayes Lemmerz International, Inc., HLI Parent Company, Inc. and HLI Operating Company, Inc. regarding the Series A Exchangeable Preferred Stock issued by HLI Operating Company, Inc. (incorporated by reference to Exhibit 4.3 to our Quarterly Report on Form 10-Q for the quarterly period ended April 30, 2003, filed June 16, 2003).
  4 .8   Registration Rights Agreement, dated as of July 1, 2004, by and between Hayes Lemmerz International, Inc., and AP Wheels, LLC (incorporated by reference to Exhibit 4.9 to our Quarterly Report on Form 10-Q for the quarterly period ended July 31, 2004, filed September 8, 2004).
  4 .9   Form of Subscription Rights Certificate (incorporated by reference to Exhibit 4.1 to our Registration Statement on Form S-3, filed March 16, 2007).
  4 .10   Form of Registration Rights Agreement, dated as of March 16, 2007, by and among Hayes Lemmerz International, Inc., Deutsche Bank Securities, Inc., and SPCP Group LLC (incorporated by reference to Exhibit 99.2 to our Current Report on Form 8-K, filed March 16, 2007).
  4 .11   Form of Standstill and Director Nomination Agreement, to be entered by and between Hayes Lemmerz International, Inc. and Deutsche Bank Securities, Inc. (incorporated by reference to Exhibit 99.2 to our Current Report on Form 8-K, filed March 16, 2007).


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  4 .12   Form of Standstill and Director Nomination Agreement, to be entered by and between Hayes Lemmerz International, Inc. and SPCP Group, LLC (incorporated by reference to Exhibit 99.2 to our Current Report on Form 8-K, filed March 16, 2007).
  10 .1   Form of Severance Agreement, dated June 15, 2000, between Hayes and certain of its officers (incorporated by reference from our Quarterly Report on Form 10-Q for the quarter ended October 31, 2000, filed on December 15, 2000).
  10 .2   Amended and Restated Employment Agreement between Hayes and Curtis J. Clawson, dated September 26, 2001 (incorporated by reference from our Quarterly Report on Form 10-Q for the quarter ended October 31, 2001, filed on April 18, 2002).
  10 .3   Form of Employment Agreement between Hayes and certain of its officers (incorporated by reference from our Quarterly Report on Form 10-Q for the quarter ended October 31, 2001, filed on April 18, 2002).
  10 .4   Hayes Lemmerz International, Inc. Long Term Incentive Plan (incorporated by reference to Exhibit 10.1 to our Registration Statement No. 333-110684 on Form S-8, filed on November 21, 2003).
  10 .5   Hayes Lemmerz International, Inc. Critical Employee Retention Plan (incorporated by reference to Exhibit 10.2 to our Registration Statement No. 333-110684 on Form S-8, filed on November 21, 2003).
  10 .6   Form of Directors Indemnification Agreement (incorporated by reference to Exhibit 10.49 to our Quarterly Report on Form 10-Q for the quarterly period ended July 31, 2003, filed September 15, 2003, as amended).
  10 .7   Amended and Restated Credit Agreement, dated as of April 11, 2005 by and among HLI Operating Company, Inc., as Borrower, Hayes Lemmerz International, Inc., the Lenders and Issuers listed therein, Citicorp North America, Inc., as First Lien Agent, Second Lien Agent and Collateral Agent, Lehman Commercial Paper, Inc., as Syndication Agent, and General Electric Capital Corporation, as Documentation Agent (incorporated by reference to Exhibit 10.1 to our Current Report on Form 8-K filed April 14, 2005).
  10 .8   Amended and Restated Guaranty dated as of April 11, 2005, by and among Hayes Lemmerz International, Inc., HLI Parent Company, Inc., the other Guarantors party thereto, and Citicorp North America, Inc., as Collateral Agent (incorporated by reference to Exhibit 10.2 to the our current Report on Form 8-K filed April 14, 2005).
  10 .9   Amended and Restated Pledge and Security Agreement dated as of April 11, 2005, among Hayes Lemmerz International, Inc., HLI Operating Company, Inc., each other grantor from time to time party thereto, and Citicorp North America, Inc., as Collateral Agent (incorporated by reference to Exhibit 10.3 to the our current Report on Form 8-K filed April 14, 2005).
  10 .10   Intercreditor and Collateral Agency Agreement dated as of April 11, 2005, among Citicorp North America, Inc., as Administrative Agent for the first lien lenders, as Administrative Agent for the Term C lenders and as Collateral Agent, HLI Operating Company, Inc., Hayes Lemmerz International, Inc., and each other grantor party thereto (incorporated by reference to Exhibit 10.4 to our current Report on Form 8-K filed April 14, 2005).
  10 .11   Hayes Lemmerz International, Inc. Officer Bonus Plan (incorporated by reference to Exhibit 10.1 to our Current Report on Form 8-K dated June 17, 2005).
  10 .12   Award Agreement under Hayes Lemmerz International, Inc. Officer Bonus Plan (incorporated by reference to Exhibit 10.2 to our Current Report on Form 8-K dated June 17, 2005).
  10 .13   Amendment No. 1, Waiver and Consent to Amended and Restated Credit Agreement dated as of October 10, 2005 among HLI Operating Company, Inc., Hayes Lemmerz International, Inc. and Citicorp North America, Inc. as Administrative Agent on behalf of each Lender executing a Lender Consent (incorporated by reference to Exhibit 10.23 to our Quarterly Report on Form 10-Q filed on December 9, 2005).
  10 .14   Framework Agreement on the Ongoing Purchase of Receivables dated as of October 10, 2005 by and between Hayes Lemmerz Werke GmbH and MHB Financial Services GmbH & Co. KG (incorporated by reference to Exhibit 10.24 to our Quarterly Report on Form 10-Q filed on December 9, 2005).

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  10 .15   Stock Purchase Agreement dated as of October 14, 2005 by and among HLI Operating Company, Inc., HLI Commercial Highway Holding Company, Inc., and Hayes Lemmerz International — Commercial Highway, Inc. and Precision Partners Holding Company, as amended by an Amendment to Stock Purchase Agreement dated November 11, 2005 (incorporated by reference to Exhibit 10.25 to our Quarterly Report on Form 10-Q filed on December 9, 2005).
  10 .16   Amendment No. 2 to Amended and Restated Credit Agreement dated as of March 31, 2006 among HLI Operating Company, Inc., Hayes Lemmerz International, Inc., and Citicorp North America, Inc. as Administrative Agent on behalf of each lender executing a Lender Consent (incorporated by reference to Exhibit 10.1 to our Current Report on Form 8-K filed on April 3, 2006).
  10 .17   Receivables Financing Agreement, dated as of May 30, 2006, among Hayes Funding II, Inc., the financial institutions from time to time party thereto (“Lenders”), Citicorp USA, Inc. as the program agent for the Lenders and HLI Operating Company, Inc., as servicer (incorporated by reference to Exhibit 10.1 to our Current Report on Form 8-K filed on June 5, 2006).
  10 .18   Originator Purchase Agreement, dated as of May 30, 2006, among Hayes Funding I, LLC, a Delaware limited liability company and the wholly-owned subsidiaries of the Company named therein as Originators (incorporated by reference to Exhibit 10.2 to our Current Report on Form 8-K filed on June 5, 2006).
  10 .19   Secondary Purchase Agreement, dated as of May 30, 2006, between Hayes Funding I, LLC, a Delaware limited liability company and Hayes Funding II, Inc., a Delaware corporation (incorporated by reference to Exhibit 10.3 to our Current Report on Form 8-K filed on June 5, 2006).
  10 .20*   First Amendment dated as of October 13, 2006 amending each of (i) Receivables Financing Agreement, dated as of May 30, 2006 among Hayes Funding II, Inc., the financial institutions from time to time party thereto, Citicorp USA, Inc., and HLI Operating Company, Inc., (ii) Originator Purchase Agreement, dated as of May 30, 2006), among Hayes Funding I, LLC, and the wholly-owned subsidiaries of the Company named therein as Originators and (iii) Secondary Purchase Agreement, dated as of May 30, 2006 among Hayes Funding II, Inc. and Hayes Funding I, LLC.
  10 .21*   Amendment No. 3, Waiver and Consent to Amended and Restated Credit Agreement dated as of February 9, 2007 among HLI Operating Company, Inc., Hayes Lemmerz International, Inc., and Citicorp North America, Inc. as Administrative Agent on behalf of each lender executing a Lender Consent.
  10 .22*   Second Amendment dated as of May 27, 2005 amending each of (i) Receivables Financing Agreement, dated as of May 30, 2006 (as amended October 13, 2006) among Hayes Funding II, Inc., the financial institutions from time to time party thereto, Citicorp USA, Inc., and HLI Operating Company, Inc., (ii) Originator Purchase Agreement, dated as of May 30, 2006 (as amended October 13, 2006), among Hayes Funding I, LLC, and the wholly-owned subsidiaries of the Company named therein as Originators and (iii) Secondary Purchase Agreement, dated as of May 30, 2006 (as amended October 13, 2006) among Hayes Funding II, Inc. and Hayes Funding I, LLC.
  14     Code of Ethics (incorporated by reference to Exhibit 10.8 to our Annual Report on Form 10-K filed on April 12, 2004).
  21     Hayes Subsidiaries.*
  23     Consent of Independent Registered Public Accounting Firm.*
  24     Powers of Attorney.
  31 .1   Certification of Curtis J. Clawson, Chairman of the Board, President and Chief Executive Officer, pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.*
  31 .2   Certification of James A. Yost, Vice President, Finance, and Chief Financial Officer, pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.*
  32 .1   Certification of Curtis J. Clawson, Chairman of the Board, President and Chief Executive Officer, Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.*

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  32 .2   Certification of James A. Yost, Vice President, Finance, and Chief Financial Officer, Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.*
  99 .1   Amended and Restated Certificate of Incorporation of HLI Operating Company, Inc., effective as of May 30, 2003 (incorporated by reference to Exhibit 4.3 to our Quarterly Report on Form 10-Q for the quarterly period ended April 30, 2003, filed June 16, 2003).
 
 
* Filed electronically herewith.

104

EX-10.20 2 k13931exv10w20.htm FIRST AMENDMENT DATED AS OF OCTOBER 13, 2006 exv10w20
 

Exhibit 10.20
FIRST AMENDMENT
     THIS FIRST AMENDMENT (this “Amendment”), is dated August 31, 2006, and relates to that certain (a) Receivables Financing Agreement, dated as of May 30, 2006 (as amended, restated, supplemented or otherwise modified from time to time, the “Financing Agreement”), among Hayes Funding II, Inc., a Delaware corporation (“Hayes II”), the financial institutions from time to time party thereto (each a “Lender” and collectively, the “Lenders”), Citicorp USA, Inc., a Delaware corporation (“CUSA”), as program agent (the “Program Agent”) for the Lenders and HLI Operating Company, Inc. as “Servicer” (“HLIOC”), (b) Secondary Purchase Agreement, dated as of May 30, 2006 (as amended, restated, supplemented or otherwise modified from time to time, the “Secondary Purchase Agreement”), among Hayes II and Hayes Funding I, LLC (“Hayes I”), and (c) Originator Purchase Agreement, dated as of May 30, 2006 (as amended, restated, supplemented or otherwise modified from time to time, the “Originator Purchase Agreement”), among the persons listed on Schedule 1 thereto as “Originators” and Hayes I, and is hereby made by Hayes I, Hayes II, the Program Agent, the Required Lenders, on behalf of the Lenders, and the Originators (as defined immediately prior to giving effect to this Amendment). Capitalized terms used herein and not otherwise defined shall have the meanings ascribed to them in the Financing Agreement, or if not defined therein, in the Originator Purchase Agreement, or if not defined therein, in the Secondary Purchase Agreement, in each case, as modified hereby.
W I T N E S S E T H:
     WHEREAS, HLIOC has advised Hayes I, Hayes II and the Program Agent that HLIOC has agreed to sell all of the issued and outstanding shares of capital stock of Hayes Lemmerz International – Southfield, Inc. (“Southfield”) pursuant to that certain Stock Purchase Agreement, dated August 31, 2006, among Minor Investments, LLC, a Michigan limited liability company, TRA Investments, LLC, a Michigan limited liability company, AWB Investments, LLC, a Michigan limited liability company, and Whitebox Hedged High Yield/Cadillac Casting Acquisition, Ltd., a British Virgin Islands company, Southfield and HLIOC (the transactions relating thereto, the “Sale Transaction”);
     WHEREAS, Southfield has requested that, in connection with the consummation of the Sale Transaction, that the Program Agent, the Required Lenders, on behalf of the Lenders, Hayes II and Hayes I consent to the removal of Southfield as an Originator pursuant to Section 2.09 of the Originator Purchase Agreement and the definition of “Originator” in the Financing Agreement (the “Southfield Removal”);
     In connection with the Southfield Removal and Sale Transaction, Southfield and Hayes I have requested that, following the consummation of the Sale Transaction, Hayes II reconvey, and release all security interests in, all Receivable Assets sold, or purported to be sold, by Southfield to Hayes I and subsequently by Hayes I to Hayes II (the “Southfield Receivable Assets”; such transaction, the “Reconveyance”), and Hayes II has requested that Program Agent and the Required Lenders, on behalf of the Lenders, release all security interests in the Southfield Receivable Assets.
First Amendment

 


 

     WHEREAS, the Program Agent, the Required Lenders, on behalf of the Lenders, Hayes I, Hayes II, and the Originators are willing to grant the requested consent on the terms and conditions set forth herein;
     NOW, THEREFORE, in consideration of the foregoing premises, the parties hereto agree as follows:
     1. Consent, Amendments and Reconveyance As of Effective Date. As of the “Effective Date” (as defined in Section 3 below):
     (a) The Program Agent, the Required Lenders, on behalf of the Lenders, Hayes I, Hayes II and the Originators hereby consent to the Southfield Removal following the consummation of the Sale Transaction.
     (b) Each of Schedule 1 and Exhibit C to the Originator Purchase Agreement shall be amended and restated by such schedules and exhibits attached as Exhibit A hereto to reflect the Southfield Removal.
     (c) Schedule 1.01-4 of the Financing Agreement shall be amended by deleting “Hayes Lemmerz International – Southfield, Inc.” under the reference to “Originators” thereon.
     (d) Each Weekly Report delivered by HLIOC under the Financing Agreement shall detail the collections received by Hayes II, HLIOC, or Hayes I from Southfield Receivable Assets during the related calendar week and shall report as to the timing of segregation and disbursement of such collections; it being agreed and understood that pursuant to the definition of “Weekly Report”, such report is to include additional information requested by Program Agent from time to time, and that pursuant to this Amendment such additional information is hereby requested.
     (e) On each Payment Date, HLIOC shall provide a written report to Program Agent (i) certifying that no collections from Southfield Receivable Assets have been deposited in the Facility Account and (ii) detailing any collections received from Southfield Receivable Assets since the date last reported to the Program Agent and reporting as to the timing of segregation and disbursement of such collections; it being agreed and understood that pursuant to Section 6.02(g)(iv) of the Financing Agreement, Program Agent has the right to so request such information.
     (f) HLIOC agrees that it will, on the Effective Date, cause Southfield to send written notice to each Obligor of Southfield Receivable Assets to remit payment to a deposit account other than a Deposit Account (and a lockbox other than a Lockbox) and a Person other than HLIOC, Hayes II, and Hayes I. Should notwithstanding such instructions any collections from Southfield Receivable Assets be remitted to HLIOC, Hayes II, Hayes I, any Deposit Account or any Lockbox, HLIOC shall promptly (and in any event within one Business Day) segregate such collections from the Collections and disburse such collections from such Deposit Account or Lockbox or otherwise remit such collections so received to the acquirer of Southfield.
First Amendment

 


 

     (g) The Program Agent, on behalf of the Lenders, hereby releases all security interests with respect to, and Hayes II hereby accepts and receives, all of the Program Agent’s right, title and interest in and to the Collateral arising out of, or relating to, Receivables originated by Southfield (the “Reconveyed Property”). As a condition to the foregoing conveyance of the Reconveyed Property, (a) Hayes II shall have delivered to the Program Agent on the Effective Date a Daily Report giving pro forma effect to such conveyance, and (b) Hayes II shall have paid to the Program Agent, in immediately available funds, an amount equal to the amount, if any, by which the Facility Principal is greater than the Borrowing Base, in each case as determined after giving effect to such reconveyance, which amount shall have been paid in consideration for such transfers and assignments. On or after the Effective Date, the Program Agent agrees to record and file termination statements with respect to financing statements filed against Southfield to reflect the foregoing reconveyance.
     2. Representations and Warranties. (a) As of the Effective Date, Originators (as defined prior to the Effective Date), hereby represent and warrant to Hayes I, (b) as of the Effective Date, Originators (as defined as of the Effective Date), hereby represent and warrant to Hayes I, and (c) as of the Effective Date, Hayes I hereby represents and warrants to Hayes II, and Hayes II and HLIOC each represent and warrant to Program Agent (for the benefit of itself and the Lenders) that (i) all of the representations and warranties of such Person in the Transaction Documents are true and correct in all respects on and as of such date as though made to each such Person on and as of such date (other than representations and warranties which expressly speak as of a different date, which representations shall be made only on such date), (ii) each of the recitals accurately describes the transactions described therein in all respects, and (iii) as of such date, no Event of Termination, Incipient Event of Termination, or Servicer Default has occurred and is continuing.
     3. Effective Date. The “Effective Date” shall occur upon the satisfaction of the following conditions precedent:
     (a) The Program Agent shall have received counterparts hereof executed by each Person for which a signature block is attached hereto.
     (b) Each of the representations and warranties contained in this Amendment which speaks as of the Effective Date shall be true and correct in all respects on and as of the Effective Date.
     (c) The Program Agent, Southfield and CNAI, in its capacity as administrative agent under the Credit Agreement, shall have executed and delivered signature pages to an agreement removing Southfield as a party to the Intercreditor Agreement, which agreement shall be in form and substance satisfactory to the Program Agent.
     (d) The Program Agent shall have received an executed reconveyance agreement among Hayes I, Hayes II, HLIOC and Southfield which shall be in form and substance satisfactory to the Program Agent.
First Amendment

 


 

     (e) The Sale Transaction shall have been consummated.
     4. Reference to and Effect on the Loan Documents.
     (a) As applicable, on and after the Effective Date, each reference in the Financing Agreement and Originator Purchase Agreement to “this Agreement”, “hereunder”, “hereof” or words of like import, and each reference in the other Transaction Documents to the Financing Agreement and Originator Purchase Agreement, shall mean and be a reference to the Financing Agreement and Originator Purchase Agreement as modified hereby.
     (b) Except as specifically amended or consented to above, all of the terms of the Financing Agreement, Originator Purchase Agreement and all other Transaction Documents remain unchanged and in full force and effect.
     (c) The execution, delivery and effectiveness of this Amendment shall not operate as a waiver of any right, power or remedy of any Lender or of Program Agent, Hayes I or Hayes II under any of the Transaction Documents, nor constitute an amendment, other than as set forth herein, or waiver of any provision of any of the Transaction Documents, nor obligate any Lender or Program Agent, Hayes I or Hayes II to agree to similar consents in the future.
     (d) This Amendment shall constitute a Transaction Document and any failure to comply with Section 1(g) hereof shall constitute an Event of Termination under the Financing Agreement notwithstanding any grace period set forth in Section 7.01(d) of the Financing Agreement.
     5. Costs and Expenses. Hayes II agrees to pay upon demand in accordance with the terms of Section 10.04(a)(viii) of the Financing Agreement all reasonable costs and expenses of the Program Agent in connection with the preparation, reproduction, negotiation, execution and delivery of this Amendment, including, without limitation, the reasonable fees, expenses and disbursements of Sidley Austin LLP, counsel for the Program Agent with respect to any of the foregoing.
     6. Miscellaneous. The headings herein are for convenience of reference only and shall not alter or otherwise affect the meaning hereof.
     7. Counterparts. This Amendment may be executed in any number of counterparts and by the different parties hereto in separate counterparts, each of which when so executed and delivered by facsimile shall be an original, but all of which shall together constitute one and the same instrument.
     8. GOVERNING LAW. THIS AMENDMENT SHALL, IN ACCORDANCE WITH SECTION 5-1401 OF THE GENERAL OBLIGATIONS LAW OF THE STATE OF NEW YORK, BE GOVERNED BY, AND CONSTRUED IN ACCORDANCE WITH, THE LAW OF THE STATE OF NEW YORK.
* * *
First Amendment

 


 

     IN WITNESS WHEREOF, Hayes I, Hayes II, HLIOC, the Program Agent, the Required Lenders, on behalf of the Lenders, Southfield and the Originators have caused this Amendment to be executed by their respective officers thereunto duly authorized as of the date first above written.
             
    HAYES FUNDING II, INC.    
 
           
 
  By:        
 
           
 
      Gary Findling    
 
      Treasurer    
 
           
    HAYES FUNDING I, LLC    
 
           
 
  By:        
 
           
 
      Gary Findling    
 
      Treasurer    
 
           
    HLI OPERATING COMPANY, INC.    
 
           
 
  By:        
 
           
 
      Gary Findling    
 
      Treasurer    
Signature Page to First Amendment

 


 

             
    CITICORP USA, INC.,    
    as Program Agent    
 
           
 
  By:        
 
           
 
      Keith R. Gerding    
 
      Vice President    
Signature Page to First Amendment

 


 

             
    CITICORP USA, INC.,    
    as Required Lender    
 
           
 
  By:        
 
           
 
      [Keith R. Gerding]    
 
      [Vice President]    
Signature Page to First Amendment

 


 

             
    [_____________],    
    as Required Lender    
 
           
 
  By:        
 
           
 
      [Name]    
 
      [Title]    
Signature Page to First Amendment

 


 

ORIGINATORS:
HAYES LEMMERZ INTERNATIONAL – SEDALIA, INC.
HAYES LEMMERZ INTERNATIONAL – GEORGIA, INC.
HAYES LEMMERZ INTERNATIONAL IMPORT, INC.
HAYES LEMMERZ INTERNATIONAL – COMMERCIAL HIGHWAY, INC.
HAYES LEMMERZ INTERNATIONAL – WABASH, INC.
HAYES LEMMERZ INTERNATIONAL – LAREDO, INC.
HAYES LEMMERZ INTERNATIONAL – HOMER, INC.
HAYES LEMMERZ INTERNATIONAL – BRISTOL, INC.
HAYES LEMMERZ INTERNATIONAL – MONTAGUE, INC.
HAYES LEMMERZ INTERNATIONAL – TECHNICAL CENTER, INC.
             
 
  By:        
 
           
 
      Gary Findling    
 
      Treasurer    
Signature Page to First Amendment

 


 

REMOVED ORIGINATOR:
             
    HAYES LEMMERZ INTERNATIONAL –    
    SOUTHFIELD, INC.    
 
           
 
  By:        
 
         
 
      Gary Findling    
 
      Treasurer    
Signature Page to First Amendment

 


 

Exhibit A
Amended and Restated Schedule 1 and Exhibit C to Originator Purchase Agreement
Schedule 1
List of Originators
Originators
Hayes Lemmerz International – Sedalia, Inc.
Hayes Lemmerz International – Commercial Highway, Inc.
Hayes Lemmerz International – Georgia, Inc.
Hayes Lemmerz International Import, Inc.
Hayes Lemmerz International – Wabash, Inc.
Hayes Lemmerz International – Laredo, Inc.
Hayes Lemmerz International – Homer, Inc.
Hayes Lemmerz International – Bristol, Inc.
Hayes Lemmerz International – Montague, Inc.
Hayes Lemmerz International – Technical Center, Inc.
First Amendment

 


 

EXHIBIT C
Location of Records, Chief Executive Offices and Addresses
                         
                        Sole
        Chief   Principal   Federal       Jurisdiction
    Location of   Executive   Place of   Employer   Form of   of
Originator   Records   Office   Business   ID#   Organization   Organization
 
Hayes Lemmerz
  15300 Centennial   15300 Centennial   3610 W. Main St.   77-0597670   Corporation   Delaware
International –
  Dr.   Dr.   Sedalia, MO            
Sedalia, Inc.
  Northville, MI   Northville, MI   65301            
 
  48168   48168                
 
                       
Hayes Lemmerz
  15300 Centennial   15300 Centennial   1215 Palmour   58-2046122   Corporation   Delaware
International –
  Dr.   Dr.   Drive            
Georgia, Inc.
  Northville, MI   Northville, MI   Gainesville, GA            
 
  48168   48168   30501            
Hayes Lemmerz
  15300 Centennial   15300 Centennial   15300 Centennial   38-3311655   Corporation   Delaware
International
  Dr.   Dr.   Dr.            
Import,
  Northville, MI   Northville, MI   Northville, MI            
Inc.
  48168   48168   48168            
 
                       
Hayes Lemmerz
  15300 Centennial   15300 Centennial   3837 W. Mill St.   38-2170301   Corporation   Indiana
International –
  Dr.   Dr.   Ext.            
Wabash, Inc.
  Northville, MI   Northville, MI   Wabash, IN            
 
  48168   48168   46992            
Hayes Lemmerz
  15300 Centennial   15300 Centennial   P.O. Box 2159   74-2418656   Corporation   Texas
International –
  Dr.   Dr.   Laredo, TX            
Laredo, Inc.
  Northville, MI   Northville, MI   78044            
 
  48168   48168                
First Amendment

 


 

                         
                        Sole
        Chief   Principal   Federal       Jurisdiction
    Location of   Executive   Place of   Employer   Form of   of
Originator   Records   Office   Business   ID#   Organization   Organization
 
Hayes Lemmerz
  15300 Centennial   15300 Centennial   29991 M60 East   38-3086380   Corporation   Delaware
International –
  Dr.   Dr.   Homer, MI 49245            
Homer, Inc.
  Northville, MI   Northville, MI                
 
  48168   48168                
Hayes Lemmerz
  15300 Centennial   15300 Centennial   51650 County   38-2265409   Corporation   Michigan
International –
  Dr.   Dr.   Rd. 133            
Bristol, Inc.
  Northville, MI   Northville, MI   Bristol, IN 46507            
 
  48168   48168                
 
                       
Hayes Lemmerz
  15300 Centennial   15300 Centennial   5353 Wilcox   38-1854771   Corporation   Michigan
International –
  Dr.   Dr.   Ave.            
Montague, Inc.
  Northville, MI   Northville, MI   Montague, MI            
 
  48168   48168   49437            
 
                       
Hayes Lemmerz
  15300 Centennial   15300 Centennial   1600 W. 8 Mile   38-2257519   Corporation   Michigan
International –
  Dr.   Dr.   Rd.            
Technical Center,
  Northville, MI   Northville, MI   Ferndale, MI            
Inc.
  48168   48168   48220            
 
                       
Hayes Lemmerz
  15300 Centennial   15300 Centennial   428 Seiberling St.   77-0597674   Corporation   Delaware
International –
  Dr.   Dr.   Akron, OH            
Commercial
  Northville, MI   Northville, MI   44306-3282            
Highway, Inc,
  48168   48168                
First Amendment

 

EX-10.21 3 k13931exv10w21.htm AMENDMENT NO. 3, WAIVER AND CONSENT TO AMENDED AND RESTATED CREDIT AGREEMENT DATED AS OF 2/9/07 exv10w21
 

Exhibit 10.21
Amendment No. 3, Waiver and Consent to Amended and Restated Credit Agreement
          This Amendment No. 3, Waiver and Consent dated as of February ___, 2007 (this “Amendment No. 3”), among HLI Operating Company, Inc., a Delaware corporation (the “Borrower”), Hayes Lemmerz International, Inc., a Delaware corporation (“Holdings”), and Citicorp North America, Inc. (“CNAI”), as Administrative Agent on behalf of each Lender executing a Lender Consent (as defined below) amends certain provisions of the Amended and Restated Credit Agreement, dated as of April 11, 2005 (as the same may be amended, restated, supplemented or otherwise modified from time to time, the “Credit Agreement”), among the Borrower, Holdings, the Lenders and Issuers (in each case as defined therein) party thereto, CNAI, as Agent for the First Lien Lenders (as defined therein), CNAI, as Agent for the Term C Lenders (as defined therein), CNAI, as Collateral Agent for the Secured Parties, Lehman Commercial Paper Inc., as Syndication Agent, General Electric Capital Corporation, as Documentation Agent, and Citigroup Global Markets Inc. and Lehman Brothers Inc., as Joint Book-Running Lead Managers and Joint Lead Arrangers.
WITNESSETH:
          Whereas, the Borrower has requested that the Lenders agree to amend certain provisions of the Credit Agreement;
          Whereas, the Borrower and the Administrative Agent wish to enter into this Amendment for the purpose of giving effect to such modifications in each case as more particularly set forth herein;
          Whereas, the Borrower desires to enter into the assets sale transaction described on Annex A hereto (the “Specified Transaction”) and has requested that the Administrative Agent and the Requisite Lenders consent to the Specified Transaction;
          Whereas, pursuant to Section 11.1(a) (Amendments, Waivers, Etc.) of the Credit Agreement, the consent of the Requisite Lenders is required to effect the amendments set forth herein;
          Whereas, the Lenders party to the Lenders’ Consent (constituting the Requisite Lenders) and the Administrative Agent agree, subject to the limitations and conditions set forth herein, to (a) consent to the Specified Transaction and (b) amend the Credit Agreement as set forth herein;
          Now, Therefore, in consideration of the above premises, the Borrower and the Administrative Agent, at the direction of the Lenders constituting the Requisite Lenders, agree as follows:
ARTICLE I
DEFINITIONS
          Section 1.1 Unless otherwise defined herein, capitalized terms used herein shall have the meanings ascribed to such terms in the Credit Agreement.


 

ARTICLE II
CONSENT AND WAIVER
          Effective as of the Amendment Effective Date and subject the satisfaction (or due waiver) of the conditions set forth in Article IV (Conditions Precedent to the Effectiveness of this Amendment No. 3) hereof, the Lenders party to the Lenders’ Consent, constituting the Requisite Lenders, and the Administrative Agent hereby consent to the Specified Transaction described on Annex A and agree that the Specified Transaction shall not constitute an “Asset Sale” for purposes of (i) the obligation in Section 2.10 (Mandatory Prepayment) of the Credit Agreement and (ii) limitations in Section 8.4 (Sale of Assets) of the Credit Agreement.
ARTICLE III
AMENDMENT TO ARTICLE VIII (NEGATIVE COVENANTS)
          Clause (c) of Section 8.6 (Prepayment and Cancellation of Indebtedness) of the Credit Agreement shall be amended by (a) deleting the word “and” immediately before subclause (xi) thereof and (b) at the end of clause (c) (but before the period therein), inserting the following as a new subclause (xii) thereof:
          “, and (xii) convert any Senior Notes to common Stock of Holdings”
ARTICLE IV
CONDITIONS PRECEDENT TO THE EFFECTIVENESS OF THIS AMENDMENT NO. 3
          Section 4.1 Effectiveness. This Amendment No. 3 shall become effective, on the date each of the following conditions precedent is satisfied or duly waived by the Requisite Lenders (the “Amendment Effective Date”):
          (a) Documentation. The Administrative Agent shall have received on or prior to the Amendment Effective Date each of the following, each dated the Amendment Effective Date unless otherwise indicated or agreed to by the Administrative Agent, in form and substance satisfactory to the Administrative Agent:
          (i) this Amendment No. 3 executed by the Borrower and Holdings;
          (ii) the Consent and Agreement in the form attached hereto as Exhibit A, executed by each of the Guarantors;
          (iii) Acknowledgment and Consents, in the form set forth hereto as Exhibit B (each, a “Lender Consent”), executed by the Lenders constituting the Requisite Lenders; and
          (iv) such additional documentation as the Administrative Agent may reasonably require.
          (b) Fees and Expenses. The Borrower shall have paid:
          (i) unless otherwise agreed by the Administrative Agent, all outstanding fees, costs and expenses owing to the Administrative Agent, including the reasonable fees, expenses and disbursements of all legal counsel for the Administrative Agent; and

2


 

          (ii) the legal fees set forth on Annex B hereto.
ARTICLE V
MISCELLANEOUS
          Section 5.1 Subsidiary Guarantors. The Borrower hereby represents and warrants to the Administrative Agent and the Lenders that as of the date hereof the Consent and Agreement in the form attached hereto as Exhibit A sets forth the true and correct name of each Subsidiary Guarantor.
          Section 5.2 Reference to and Effect on the Loan Documents.
          (a) On and after the Amendment Effective Date, each reference in the Credit Agreement to “this Agreement,” “hereunder,” “hereof,” “herein,” or words of like import, and each reference in the other Loan Documents to the Credit Agreement, shall mean and be a reference to the Credit Agreement as amended hereby, and this Amendment No. 3 and the Credit Agreement shall be read together and construed as a single instrument. The table of contents, signature pages and list of Exhibits and Schedules of the Credit Agreement shall be modified as necessary to reflect the changes made in this Amendment No. 3 as of the Amendment Effective Date.
          (b) Except as specifically amended or waived above, all of the terms of the Credit Agreement and all other Loan Documents shall remain unchanged and in full force and effect and all obligations and liabilities of the Loan Parties thereunder shall remain in full force and effect and each of which is hereby reaffirmed.
          (c) The execution, delivery and effectiveness of this Amendment No. 3 shall not, except as expressly provided herein, operate as an amendment or waiver of any right, power or remedy of any Lender, any Issuer, or the Administrative Agent under the Credit Agreement or any Loan Document nor constitute an amendment or waiver of any provision of the Credit Agreement or any Loan Document.
          (d) This Amendment No. 3 is a Loan Document.
          Section 5.3 Costs and Expenses. The Borrower agrees to pay on demand in accordance with the terms of Section 11.3 (Costs and Expenses) of the Credit Agreement all costs and expenses of the Administrative Agent in connection with the preparation, reproduction, execution and delivery of this Amendment No. 3, and all other Loan Documents entered into in connection herewith, including the reasonable fees, expenses and disbursements of Weil, Gotshal & Manges LLP and other counsel for the Administrative Agent with respect thereto.
          Section 5.4 Titles. The Section titles contained in this Amendment No. 3 are and shall be without substantive meaning or content of any kind whatsoever and are not a part of the agreement between the parties hereto.
          Section 5.5 Execution in Counterparts. This Amendment No. 3 may be executed and delivered in any number of counterparts and by different parties hereto in separate counterparts, each of which when so executed and delivered shall be deemed an original and all of which taken together shall constitute one and the same original agreement.
          Section 5.6 Notices. All communications and notices to the Administrative Agent hereunder shall be given as provided in the Credit Agreement.

3


 

          Section 5.7 Severability. If any term or provision set forth in this Amendment No. 3 shall be invalid or unenforceable, the remainder of this Amendment No. 3, or the application of such terms or provisions to persons or circumstances, other than those to which it is held unenforceable, shall not in any way be affected or impaired thereby.
          Section 5.8 Successors. The terms of this Amendment No. 3 shall be binding upon, and shall inure to the benefit of, the parties hereto and their respective successors or assigns.
          Section 5.9 Governing Law. This Amendment No. 3 shall be interpreted, and the rights and liabilities of the parties determined, in accordance with the internal law of the State of New York.
[signature pages follow]

4


 

     IN WITNESS WHEREOF, this Amendment No. 3 has been duly executed on the date set forth above.
         
  HLI Operating Company Inc.,
as Borrower
 
 
  By:      
    Name:      
    Title:      
 
         
  Hayes Lemmerz International, Inc.,
as Holdings
 
 
  By:      
    Name:      
    Title:      
 

SIGNATURE PAGE TO AMENDMENT No. 3.

 


 

         
  Citicorp North America, Inc.,
as First Lien Agent, Second Lien Agent, and
Collateral Agent

 
 
  By:      
    Name:      
    Title:      
 

SIGNATURE PAGE TO AMENDMENT No. 3.

 


 

Annex A
Specified Transaction
Diversified Machine, Inc. will purchase 100% of the issued and outstanding stock of each of Hayes Lemmerz International — Bristol, Inc. and Hayes Lemmerz International — Montague, Inc. for approximately $32,000,000, including the assumption of $5,200,000 of debt, after taking into account adjustments for (i) capital expenditures relative to the capital budget, (ii) non-production inventory levels and (iii) working capital levels, in each case, measured as of the closing date.

 


 

Annex B
Legal Fees
[To be provided.]

 


 

Exhibit A
Consent, Agreement and Affirmation of Guaranty
          Each of the undersigned Guarantors hereby consents to the terms of the foregoing Amendment No. 3 and agrees that the terms of this Amendment No. 3 shall not affect in any way its obligations and liabilities under any Loan Document, all of which obligations and liabilities shall remain in full force and effect and each of which is hereby reaffirmed.
Hayes Lemmerz International, Inc.
HLI Parent Company, Inc.
Hayes Lemmerz International – Bristol, Inc.
Hayes Lemmerz International – California, Inc.
Hayes Lemmerz International – Commercial Highway, Inc.
Hayes Lemmerz International – Georgia, Inc.
Hayes Lemmerz International – Homer, Inc.
Hayes Lemmerz International – Howell, Inc.
Hayes Lemmerz International – Huntington, Inc.
Hayes Lemmerz International – Kentucky, Inc.
Hayes Lemmerz International – Laredo, Inc.
Hayes Lemmerz International – Montague, Inc.
Hayes Lemmerz International – Sedalia, Inc.
Hayes Lemmerz International – Southfield, Inc.
Hayes Lemmerz International – Technical Center, Inc.
Hayes Lemmerz International – Wabash, Inc.
Hayes Lemmerz International Import, Inc.
HLI Brakes Holding Company, Inc.
HLI Commercial Highway Holding Company, Inc.
HLI Powertrain Holding Company, Inc.
HLI Realty, Inc.
HLI Services Holding Company, Inc.
HLI Suspension Holding Company, Inc.
HLI Wheels Holding Company, Inc.
         
     
  By:      
    Name:      
    Title:      
 

GUARANTORS’ CONSENT, AGREEMENT AND AFFIRMATION OF GUARANTY TO AMENDMENT NO. 3

 


 

Exhibit B
Acknowledgement And Consent
To: Citicorp North America, Inc.
388 Greenwich Street
New York, New York 10013
Attention: Keith Gerding
Re: HLI Operating Company, Inc.
     Reference is made to the Amended and Restated Credit Agreement, dated as of April 11, 2005 (as the same may be amended, restated, supplemented or otherwise modified from time to time, the “Credit Agreement”), among HLI Operating Company, Inc., a Delaware corporation, as Borrower, Hayes Lemmerz International, Inc., a Delaware corporation, as Holdings, the Lenders (as defined therein), the Issuers (as defined therein), Citicorp North America, Inc., as Agent for the First Lien Lenders (as defined therein), as Agent for the Term C Lenders (as defined therein) and as Collateral Agent for the Secured Parties, Lehman Commercial Paper, Inc., as Syndication Agent, and General Electric Capital Corporation as Documentation Agent. Capitalized terms used herein and not otherwise defined herein are used herein as defined in the Credit Agreement.
     The Borrower has requested that the Lenders consent to an amendment, waiver and consent to the Credit Agreement on the terms described in Amendment No. 3, Waiver and Consent to the Credit Agreement (“Amendment No. 3”), the form of which is attached hereto.
     Pursuant to Section 11.1(a) (Amendments, Waivers, Etc.) of the Credit Agreement, the undersigned Lender hereby consents to the terms of Amendment No. 3 and authorizes the Administrative Agent to execute and deliver Amendment No. 3 on its behalf.
             
    Very truly yours,    
 
           
         
    [NAME OF LENDER]    
 
           
 
  By:        
 
         
 
  Name:        
 
  Title:        
Dated as of February ___, 2007

LENDERS’ ACKNOWLEDGEMENT AND CONSENT TO AMENDMENT NO. 3

 

EX-10.22 4 k13931exv10w22.htm SECOND AMENDMENT DATED AS OF MAY 27, 2005 exv10w22
 

EXHIBIT 10.22
SECOND AMENDMENT
     THIS SECOND AMENDMENT (this “Amendment”), is dated February ___, 2007, and relates to that certain (a) Receivables Financing Agreement, dated as of May 30, 2006 (as amended, restated, supplemented or otherwise modified from time to time, the “Financing Agreement”), among Hayes Funding II, Inc., a Delaware corporation (“Hayes II”), the financial institutions from time to time party thereto (each a “Lender” and collectively, the “Lenders”), Citicorp USA, Inc., a Delaware corporation (“CUSA”), as program agent (the “Program Agent”) for the Lenders and HLI Operating Company, Inc. as “Servicer” (“HLIOC”), (b) Secondary Purchase Agreement, dated as of May 30, 2006 (as amended, restated, supplemented or otherwise modified from time to time, the “Secondary Purchase Agreement”), among Hayes II and Hayes Funding I, LLC (“Hayes I”), and (c) Originator Purchase Agreement, dated as of May 30, 2006 (as amended, restated, supplemented or otherwise modified from time to time, the “Originator Purchase Agreement”), among the persons listed on Schedule 1 thereto as “Originators” and Hayes I, and is hereby made by Hayes I, Hayes II, the Program Agent, the Lenders and the Originators (as defined immediately prior to giving effect to this Amendment). Capitalized terms used herein and not otherwise defined shall have the meanings ascribed to them in the Financing Agreement, or if not defined therein, in the Originator Purchase Agreement, or if not defined therein, in the Secondary Purchase Agreement, in each case, as modified hereby.
W I T N E S S E T H:
     WHEREAS, HLIOC has advised Hayes I, Hayes II and the Program Agent that its subsidiary, HLI Suspension Holding Company, Inc. (“Suspension”), has agreed to sell all of the issued and outstanding shares of capital stock of each of Hayes Lemmerz International – Bristol, Inc. (“Bristol”) and Hayes Lemmerz International – Montague, Inc. (“Montague”) pursuant to that certain Stock Purchase Agreement, dated February 1, 2007, between Diversified Machine, Inc., HLI Operating Company, Inc. and HLI Suspension Holding Company, Inc. (the transactions relating thereto, the “Sale Transaction”);
     WHEREAS, each of Bristol and Montague has requested that, in connection with the consummation of the Sale Transaction, that the Program Agent, the Lenders, Hayes II and Hayes I consent to the removal of each of Bristol and Montague as Originators pursuant to Section 2.09 of the Originator Purchase Agreement and the definition of “Originator” in the Financing Agreement (the “Removal”);
     In connection with the Removals and Sale Transaction, Bristol, Montague and Hayes I have requested that, following the consummation of the Sale Transaction, Hayes II reconvey, and release all security interests in, all Receivable Assets sold, or purported to be sold, by Bristol and Montague to Hayes I and subsequently by Hayes I to Hayes II (the “Receivable Assets”; such transaction, the “Reconveyance”), and Hayes II has requested that Program Agent and the Lenders, release all security interests in the Receivable Assets.
     WHEREAS, the Program Agent, the Lenders, Hayes I, Hayes II, and the Originators are willing to grant the requested consent on the terms and conditions set forth herein;
Second Amendment

 


 

     NOW, THEREFORE, in consideration of the foregoing premises, the parties hereto agree as follows:
     1. Consent, Amendments and Reconveyance As of Effective Date. As of the “Effective Date” (as defined in Section 3 below):
     (a) The Program Agent, the Lenders, Hayes I, Hayes II and the Originators hereby consent to the Removal following the consummation of the Sale Transaction.
     (b) Each of Schedule 1 and Exhibit C to the Originator Purchase Agreement shall be amended and restated by such schedules and exhibits attached as Exhibit A hereto to reflect the Removal.
     (c) Schedule 1.01-4 of the Financing Agreement shall be amended by deleting “Hayes Lemmerz International – Bristol, Inc.” and “Hayes Lemmerz International – Montague, Inc.” under the reference to “Originators” thereon.
     (d) Each Weekly Report delivered by HLIOC under the Financing Agreement shall detail the collections received by Hayes II, HLIOC, or Hayes I from Receivable Assets during the related calendar week and shall report as to the timing of segregation and disbursement of such collections; it being agreed and understood that pursuant to the definition of “Weekly Report”, such report is to include additional information requested by Program Agent from time to time, and that pursuant to this Amendment such additional information is hereby requested.
     (e) On each Payment Date, HLIOC shall provide a written report to Program Agent (i) certifying that no collections from Receivable Assets have been deposited in the Facility Account and (ii) detailing any collections received from Receivable Assets since the date last reported to the Program Agent and reporting as to the timing of segregation and disbursement of such collections; it being agreed and understood that pursuant to Section 6.02(g)(iv) of the Financing Agreement, Program Agent has the right to so request such information.
     (f) HLIOC agrees that it will, on the Effective Date, cause each of Bristol and Montague to send written notice to each Obligor of Receivable Assets to remit payment to a deposit account other than a Deposit Account (and a lockbox other than a Lockbox) and a Person other than HLIOC, Hayes II, and Hayes I. Should notwithstanding such instructions any collections from Receivable Assets be remitted to HLIOC, Hayes II, Hayes I, any Deposit Account or any Lockbox, HLIOC shall promptly (and in any event within one Business Day) segregate such collections from the Collections and disburse such collections from such Deposit Account or Lockbox or otherwise remit such collections so received as directed by Bristol and/or Montague, as applicable.
     (g) The Lenders authorize the Program Agent to release, and the Program Agent, on behalf of the Lenders, hereby releases all security interests with respect to, and Hayes II hereby accepts and receives, all of the Program Agent’s right,
Second Amendment

 


 

title and interest in and to the Collateral arising out of, or relating to, Receivables originated by Bristol and Montague (the “Reconveyed Property”). As a condition to the foregoing conveyance of the Reconveyed Property, (a) Hayes II shall have delivered to the Program Agent on the Effective Date a Daily Report giving pro forma effect to such conveyance, and (b) Hayes II shall have paid to the Program Agent, for the benefit of the Lenders, in immediately available funds, an amount equal to the amount, if any, by which the Facility Principal is greater than the Borrowing Base, in each case as determined after giving effect to such reconveyance, which amount shall have been paid in consideration for such transfers and assignments. On or after the Effective Date, the Program Agent agrees to authorize Bristol and Montague to record and file termination statements with respect to financing statements filed against Bristol and Montague to reflect the foregoing reconveyance.
     (h) As of the Effective Date, each of Bristol and Montague are released and forever discharged from and against any and all claims, obligations and/or liabilities arising under or related to the Originator Purchase Agreement and other Transaction Documents.
     2. Representations and Warranties. (a) As of the Effective Date, Originators (as defined immediately following the Effective Date), hereby represent and warrant to Hayes I, (b) as of the Effective Date, Originators (as defined as of the Effective Date), hereby represent and warrant to Hayes I, and (c) as of the Effective Date, Hayes I hereby represents and warrants to Hayes II, and Hayes II and HLIOC each represent and warrant to Program Agent (for the benefit of itself and the Lenders) that (i) all of the representations and warranties of such Person in the Transaction Documents are true and correct in all respects on and as of such date as though made to each such Person on and as of such date (other than representations and warranties which expressly speak as of a different date, which representations shall be made only on such date), (ii) each of the recitals accurately describes the transactions described therein in all respects, and (iii) as of such date, no Event of Termination, Incipient Event of Termination, or Servicer Default has occurred and is continuing.
     3. Effective Date. The “Effective Date” shall occur upon the satisfaction of the following conditions precedent:
     (a) The Program Agent shall have received counterparts hereof executed by each Person for which a signature block is attached hereto.
     (b) Each of the representations and warranties contained in this Amendment which speaks as of the Effective Date shall be true and correct in all respects on and as of the Effective Date.
     (c) The Program Agent, Bristol, Montague and CNAI, in its capacity as administrative agent under the Credit Agreement, shall have executed and delivered signature pages to an agreement removing Bristol and Montague as parties to the Intercreditor Agreement, which agreement shall be in form and substance satisfactory to the Program Agent.
Second Amendment

 


 

     (d) The Program Agent shall have received an executed reconveyance agreements among Hayes I, Hayes II, HLIOC and Bristol and among Hayes I, Hayes II, HLIOC and Montague which shall be in form and substance satisfactory to the Program Agent.
     (e) The Sale Transaction shall have been consummated.
     4. Reference to and Effect on the Loan Documents.
     (a) As applicable, on and after the Effective Date, each reference in the Financing Agreement and Originator Purchase Agreement to “this Agreement”, “hereunder”, “hereof” or words of like import, and each reference in the other Transaction Documents to the Financing Agreement and Originator Purchase Agreement, shall mean and be a reference to the Financing Agreement and Originator Purchase Agreement as modified hereby.
     (b) Except as specifically amended or consented to above, all of the terms of the Financing Agreement, Originator Purchase Agreement and all other Transaction Documents remain unchanged and in full force and effect.
     (c) Except as provided in Section 1(h), the execution, delivery and effectiveness of this Amendment shall not operate as a waiver of any right, power or remedy of any Lender or of Program Agent, Hayes I or Hayes II under any of the Transaction Documents, nor constitute an amendment, other than as set forth herein, or waiver of any provision of any of the Transaction Documents, nor obligate any Lender or Program Agent, Hayes I or Hayes II to agree to similar consents in the future.
     (d) This Amendment shall constitute a Transaction Document and any failure to comply with Section 1(g) hereof shall constitute an Event of Termination under the Financing Agreement notwithstanding any grace period set forth in Section 7.01(d) of the Financing Agreement.
     5. Costs and Expenses. Hayes II agrees to pay upon demand in accordance with the terms of Section 10.04(a)(viii) of the Financing Agreement all reasonable costs and expenses of the Program Agent in connection with the preparation, reproduction, negotiation, execution and delivery of this Amendment, including, without limitation, the reasonable fees, expenses and disbursements of Sidley Austin LLP, counsel for the Program Agent with respect to any of the foregoing.
     6. Miscellaneous. The headings herein are for convenience of reference only and shall not alter or otherwise affect the meaning hereof.
     7. Counterparts. This Amendment may be executed in any number of counterparts and by the different parties hereto in separate counterparts, each of which when so executed and delivered by facsimile shall be an original, but all of which shall together constitute one and the same instrument.
Second Amendment

 


 

     8. GOVERNING LAW. THIS AMENDMENT SHALL, IN ACCORDANCE WITH SECTION 5-1401 OF THE GENERAL OBLIGATIONS LAW OF THE STATE OF NEW YORK, BE GOVERNED BY, AND CONSTRUED IN ACCORDANCE WITH, THE LAW OF THE STATE OF NEW YORK.
* * *
Second Amendment

 


 

     IN WITNESS WHEREOF, Hayes I, Hayes II, HLIOC, the Program Agent, the Lenders, Bristol, Montague and the Originators have caused this Amendment to be executed by their respective officers thereunto duly authorized as of the date first above written.
             
    HAYES FUNDING II, INC.    
 
           
 
  By:        
 
           
 
      Gary Findling
Treasurer
   
 
           
    HAYES FUNDING I, LLC    
 
           
 
  By:        
 
           
 
      Gary Findling
Treasurer
   
 
           
    HLI OPERATING COMPANY, INC.    
 
           
 
  By:        
 
           
 
      Gary Findling
Treasurer
   
Signature Page to Second Amendment

 


 

             
    CITICORP USA, INC.,
as Program Agent
   
 
           
 
  By:        
 
           
 
      Keith R. Gerding
Vice President
   
Signature Page to Second Amendment

 


 

             
    CITICORP USA, INC.,
as Lender
   
 
           
 
  By:        
 
           
 
      Keith R. Gerding
Vice President
   
Signature Page to Second Amendment

 


 

             
    BANK OF AMERICA, N.A., as Lender    
 
           
 
  By:        
 
           
 
      Name:    
 
      Title:    
Signature Page to Second Amendment

 


 

             
    THE CIT GROUP/BUSINESS CREDIT, INC., as Lender    
 
           
 
  By:        
 
           
 
      Name:    
 
      Title:    
Signature Page to Second Amendment

 


 

ORIGINATORS:
HAYES LEMMERZ INTERNATIONAL – SEDALIA, INC.
 
HAYES LEMMERZ INTERNATIONAL – GEORGIA, INC.
 
HAYES LEMMERZ INTERNATIONAL IMPORT, INC.
 
HAYES LEMMERZ INTERNATIONAL – COMMERCIAL HIGHWAY, INC.
 
HAYES LEMMERZ INTERNATIONAL – WABASH, INC.
 
HAYES LEMMERZ INTERNATIONAL – LAREDO, INC.
 
HAYES LEMMERZ INTERNATIONAL – HOMER, INC.
 
HAYES LEMMERZ INTERNATIONAL – TECHNICAL CENTER, INC.
             
 
  By:        
 
           
 
      Gary Findling
Treasurer
   
Signature Page to Second Amendment

 


 

REMOVED ORIGINATORS:
             
    HAYES LEMMERZ INTERNATIONAL — BRISTOL, INC.    
 
           
 
  By:        
 
           
 
      Gary Findling
Treasurer
   
 
           
    HAYES LEMMERZ INTERNATIONAL — MONTAGUE, INC.    
 
           
 
  By:        
 
           
 
      Gary Findling
Treasurer
   
Signature Page to Second Amendment

 


 

Exhibit A
Amended and Restated Schedule 1 and Exhibit C to Originator Purchase Agreement
Schedule 1
List of Originators
Originators
Hayes Lemmerz International – Sedalia, Inc.
Hayes Lemmerz International – Commercial Highway, Inc.
Hayes Lemmerz International – Georgia, Inc.
Hayes Lemmerz International Import, Inc.
Hayes Lemmerz International – Wabash, Inc.
Hayes Lemmerz International – Laredo, Inc.
Hayes Lemmerz International – Homer, Inc.
Hayes Lemmerz International – Technical Center, Inc.
Second Amendment

 


 

EXHIBIT C
Location of Records, Chief Executive Offices and Addresses
                         
                        Sole
        Chief   Principal   Federal       Jurisdiction
    Location of   Executive   Place of   Employer   Form of   of
Originator   Records   Office   Business   ID#   Organization   Organization
Hayes Lemmerz International – Sedalia, Inc.
  15300 Centennial Dr. Northville, MI 48168   15300 Centennial Dr. Northville, MI 48168   3610 W. Main St. Sedalia, MO 65301   77-0597670   Corporation   Delaware
 
                       
Hayes Lemmerz International – Georgia, Inc.
  15300 Centennial Dr. Northville, MI 48168   15300 Centennial Dr. Northville, MI 48168   1215 Palmour Drive
Gainesville, GA
30501
  58-2046122   Corporation   Delaware
 
                       
Hayes Lemmerz International Import, Inc.
  15300 Centennial Dr. Northville, MI 48168   15300 Centennial Dr. Northville, MI 48168   15300 Centennial Dr. Northville, MI 48168   38-3311655   Corporation   Delaware
 
                       
Hayes Lemmerz International – Wabash, Inc.
  15300 Centennial Dr. Northville, MI 48168   15300 Centennial Dr. Northville, MI 48168   3837 W. Mill St. Ext. Wabash, IN 46992   38-2170301   Corporation   Indiana
 
                       
Hayes Lemmerz International – Laredo, Inc.
  15300 Centennial Dr. Northville, MI 48168   15300 Centennial Dr. Northville, MI 48168   P.O. Box 2159 Laredo, TX 78044   74-2418656   Corporation   Texas
Second Amendment

 


 

                         
                        Sole
        Chief   Principal   Federal       Jurisdiction
    Location of   Executive   Place of   Employer   Form of   of
Originator   Records   Office   Business   ID#   Organization   Organization
Hayes Lemmerz International – Homer, Inc.
  15300 Centennial Dr. Northville, MI 48168   15300 Centennial Dr. Northville, MI 48168   29991 M60 East
Homer, MI 49245
  38-3086380   Corporation   Delaware
 
                       
Hayes Lemmerz International – Technical Center, Inc.
  15300 Centennial Dr. Northville, MI 48168   15300 Centennial Dr. Northville, MI 48168   1600 W. 8 Mile Rd. Ferndale, MI 48220   38-2257519   Corporation   Michigan
 
                       
Hayes Lemmerz International –
Commercial Highway, Inc,
  15300 Centennial Dr. Northville, MI 48168   15300 Centennial Dr. Northville, MI 48168   428 Seiberling St. Akron, OH 44306-3282   77-0597674   Corporation   Delaware
Second Amendment

 

EX-21 5 k13931exv21.htm SUBSIDIARIES exv21
 

Exhibit 21
HLI Parent Company, Inc. (Delaware)
HLI Operating Company, Inc. (Delaware)
HLI Wheels Holding Company, Inc. (Delaware)
Hayes Lemmerz International — Sedalia, Inc. (Delaware)
Hayes Lemmerz International — Howell, Inc. (Michigan)
Hayes Lemmerz International — Huntington, Inc. (Indiana)
Hayes Lemmerz International — Georgia, Inc. (Delaware)
Hayes Lemmerz International Import, Inc. (Delaware)
Hayes Lemmerz International — California, Inc. (Delaware)
HLI Commercial Highway Holding Company, Inc. (Delaware)
Hayes Lemmerz International — Commercial Highway, Inc. (Delaware)
HLI Powertrain Holding Company, Inc. (Delaware)
Hayes Lemmerz International — Wabash, Inc. (Indiana)
Hayes Lemmerz International — Laredo, Inc. (Texas)
Industrias Fronterizas HLI, S.A. de C.V. (Mexico)
HLI Brakes Holding Company, Inc. (Delaware)
Hayes Lemmerz International — Homer, Inc. (Delaware)
Hayes Lemmerz International — Frenos, S.A. de C.V. (Mexico)
HLI Suspension Holding Company, Inc. (Delaware)
HLI Services Holding Company, Inc. (Delaware)
Hayes Lemmerz International — Technical Center, Inc. (Michigan)
HLI Realty, Inc. (Michigan)
Hayes Funding I, LLC (Delaware)
Hayes Funding II, Inc. (Delaware)
Hayes Lemmerz International — Kentucky, Inc. (Delaware)
HLI Netherlands Holdings, Inc. (Delaware)
HLI Swiss Holdings, LLC (Delaware)
CMI — Europe Netherlands Holdings B.V. (Netherlands)
Hayes Lemmerz Japan, Ltd. (Japan)
HLI Netherlands B.V. (Netherlands)
HLI Luxembourg S.a.r.l. (Luxembourg)
Hayes Lemmerz Hungary Consulting Limited Liability Company (Hungary)
HLI European Holdings ETVE, S.L. (Spain)
Hayes Lemmerz Aluminio S. de R. L. de C.V. (Mexico)
Hayes Lemmerz Manresa, SPRL (Spain)
Hayes Lemmerz Fabricated Holdings B.V. (Netherlands)
Hayes Lemmerz Italy Holdings, S.r.l. (Italy)
Hayes Lemmerz, S.r.l (Italy)
Automotive Overseas Investments (Proprietary) Limited (South Africa)
Hayes Lemmerz South Africa (Proprietary) Limited (South Africa)
Borlem Aluminio S.A. (Brazil)
Hayes Lemmerz Alukola, s.r.o. (Czech Republic)
Hayes Lemmerz Alutechnologie, s.r.o. (Czech Republic)
Hayes Lemmerz Barcelona, S.A. (Spain)
Hayes Lemmerz Belgie, B.V.B.A. (Belgium)
Siam Lemmerz Co., Ltd. (Thailand)
Hayes Lemmerz Holding GmbH (Germany)
European Commercial Wheels, B.V.B.A. (Belgium)
Hayes Lemmerz Werke GmbH (Germany)
Hayes Lemmerz Konigswinter GmbH (Germany)
Kalyani Lemmerz Limited (India)
Hayes Lemmerz Immobilien GmbH & Co. KG Partnership (Germany)
Hayes Lemmerz Autokola, a.s (Czech Republic)
Hayes Lemmerz — Inci Jant Sanayi, A.S (Turkey)
Hayes Lemmerz — Jantas Jant Sanayi ve Ticaret A.S. (Turkey)
Borlem S.A. Empreendimentos Industriais (Brazil)
MGG Group B.V. (Netherlands)
MGG Tegelen B.V. (Netherlands)
MGG Bergen B.V. (Netherlands)
MGG Czech, s.r.o. (Czech Republic)
MGG Belgium N.V. (Belgium)
EX-23 6 k13931exv23.htm CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM exv23
 

Exhibit 23
Consent of Independent Registered Public Accounting Firm
The Board of Directors of
Hayes Lemmerz International, Inc.:
     We consent to incorporation by reference in the registration statement (No. 333-110684) on Form S-8 and registration statement (No. 333-141349) on Form S-3 of Hayes Lemmerz International, Inc. and subsidiaries of our reports dated April 5, 2007, with respect to the consolidated balance sheets of Hayes Lemmerz International, Inc. and subsidiaries as of January 31, 2007 and 2006, and the related consolidated statements of operations, changes in stockholders’ equity (deficit), and cash flows for each of the years in the three-year period ended January 31, 2007, and the related financial statement schedule, management’s assessment of the effectiveness of internal control over financial reporting as of January 31, 2007 and the effectiveness of internal control over financial reporting as of January 31, 2007, which reports appear in the January 31, 2007 annual report on Form 10-K of Hayes Lemmerz International, Inc. Our report dated April 5, 2007 states that effective February 1, 2006, the Company adopted Statement of Financial Accounting Standards No. 123(R), Share-Based Payment, and effective January 31, 2007 the Company adopted Statement of Financial Accounting Standards No. 158, Employers’ Accounting for Defined Benefit Pension and Other Postretirement Plans an amendment of FASB No. 87, 88, 106 and 132(R). Our report also states that for the year ended January 31, 2005 the Company eliminated the one-month lag previously related to the consolidation of the financial statements of international subsidiaries.
/s/ KPMG LLP
Detroit, Michigan
April 5, 2007

 

EX-31.1 7 k13931exv31w1.htm CERTIFICATION OF CURTIS J. CLAWSON, CHAIRMAN OF THE BOARD, PRESIDENT AND CHIEF EXECUTIVE OFFICER, PURSUANT TO SECTION 302 exv31w1
 

EXHIBIT 31.1
CERTIFICATIONS
I, Curtis J. Clawson, certify that:
     1. I have reviewed this Annual Report on Form 10-K of Hayes Lemmerz International, Inc.;
     2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;
     3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;
     4. The registrant’s other certifying officer(s) and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and 15d-15(f)) for the registrant and have:
     a. Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;
     b. Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;
     c. Evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and
     d. Disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and
     5. The registrant’s other certifying officer(s) and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent functions):
     a. All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting that are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and
     b. Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.
     
 
  /s/ Curtis J. Clawson
 
   
 
  Curtis J. Clawson
President and Chief Executive Officer
 
   
Date: April 9, 2007
   

 

EX-31.2 8 k13931exv31w2.htm CERTIFICATION OF JAMES A. YOST, VICE PRESIDENT, FINANCE, AND CHIEF FINANCIAL OFFICER, PURSUANT TO SECTION 302 exv31w2
 

EXHIBIT 31.2
CERTIFICATIONS
I, James A. Yost, certify that:
     1. I have reviewed this Annual Report on Form 10-K of Hayes Lemmerz International, Inc.;
     2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;
     3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;
     4. The registrant’s other certifying officer(s) and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and 15d-15(f)) for the registrant and have:
     a. Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;
     b. Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;
     c. Evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and
     d. Disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and
     5. The registrant’s other certifying officer(s) and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent functions):
     a. All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting that are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and
     b. Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.
     
 
  /s/ James A. Yost
 
   
 
  James A. Yost
Vice President, Finance, and Chief Financial Officer
 
   
Date: April 9, 2007
   

 

EX-32.1 9 k13931exv32w1.htm CERTIFICATION OF CURTIS J. CLAWSON, CHAIRMAN OF THE BOARD, PRESIDENT AND CHIEF EXECUTIVE OFFICER, PURSUANT TO SECTION 906 exv32w1
 

EXHIBIT 32.1
CERTIFICATION PURSUANT TO 18 U.S.C. SECTION 1350, AS ADOPTED
PURSUANT TO SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002.
In connection with the Annual Report of Hayes Lemmerz International, Inc. (the “Company”) on Form 10-K for the annual period ended January 31, 2007 as filed with the Securities and Exchange Commission on the date hereof (the “Report”), I, Curtis J. Clawson, President and Chief Executive Officer of the Company, certify, pursuant to 18 U.S.C. section 1350, as adopted pursuant to section 906 of the Sarbanes-Oxley Act of 2002, that, to the best of my knowledge:
     1. The Report fully complies with the requirements of section 13(a) or 15(d) of the Securities Exchange Act of 1934; and
     2. The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Company.
     
 
  /s/ Curtis J. Clawson
 
   
 
  Curtis J. Clawson
President and Chief Executive Officer
 
   
April 9, 2007
   

 

EX-32.2 10 k13931exv32w2.htm CERTIFICATION OF JAMES A. YOST, VICE PRESIDENT, FINANCE, AND CHIEF FINANCIAL OFFICER, PURSUANT TO SECTION 906 exv32w2
 

EXHIBIT 32.2
CERTIFICATION PURSUANT TO 18 U.S.C. SECTION 1350, AS ADOPTED
PURSUANT TO SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002.
In connection with the Annual Report of Hayes Lemmerz International, Inc. (the “Company”) on Form 10-K for the annual period ended January 31, 2007 as filed with the Securities and Exchange Commission on the date hereof (the “Report”), I, James A. Yost, Vice President, Finance and Chief Financial Officer of the Company, certify, pursuant to 18 U.S.C. section 1350, as adopted pursuant to section 906 of the Sarbanes-Oxley Act of 2002, that, to the best of my knowledge:
     1. The Report fully complies with the requirements of section 13(a) or 15(d) of the Securities Exchange Act of 1934; and
     2. The information contained in the Report fairly presents, in all material respects the financial condition and results of operations of the Company.
     
 
  /s/ James A. Yost
 
   
 
  James A. Yost
Vice President, Finance, and Chief Financial Officer
 
   
April 9, 2007
   

 

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-----END PRIVACY-ENHANCED MESSAGE-----