-----BEGIN PRIVACY-ENHANCED MESSAGE----- Proc-Type: 2001,MIC-CLEAR Originator-Name: webmaster@www.sec.gov Originator-Key-Asymmetric: MFgwCgYEVQgBAQICAf8DSgAwRwJAW2sNKK9AVtBzYZmr6aGjlWyK3XmZv3dTINen TWSM7vrzLADbmYQaionwg5sDW3P6oaM5D3tdezXMm7z1T+B+twIDAQAB MIC-Info: RSA-MD5,RSA, QN0tp1IM2VH9KC+2bm0elx72mA14axxNdVX1xRgkDRHeMyaBvpwxQ3In511nGZUX mLRcTxxpKy5wnAzTQJ9lWA== 0001104659-07-024405.txt : 20070330 0001104659-07-024405.hdr.sgml : 20070330 20070330172817 ACCESSION NUMBER: 0001104659-07-024405 CONFORMED SUBMISSION TYPE: 10-K PUBLIC DOCUMENT COUNT: 8 CONFORMED PERIOD OF REPORT: 20061231 FILED AS OF DATE: 20070330 DATE AS OF CHANGE: 20070330 FILER: COMPANY DATA: COMPANY CONFORMED NAME: BEACON POWER CORP CENTRAL INDEX KEY: 0001103345 STANDARD INDUSTRIAL CLASSIFICATION: ELECTRIC SERVICES [4911] IRS NUMBER: 043372365 STATE OF INCORPORATION: DE FISCAL YEAR END: 1231 FILING VALUES: FORM TYPE: 10-K SEC ACT: 1934 Act SEC FILE NUMBER: 000-31973 FILM NUMBER: 07734639 BUSINESS ADDRESS: STREET 1: 234 BALLARDVALE ST CITY: WILMINGTON STATE: MA ZIP: 01887 BUSINESS PHONE: 9786949121 MAIL ADDRESS: STREET 1: 234 BALLARDVALE ST CITY: WILMINGTON STATE: MA ZIP: 01887 10-K 1 a07-9240_110k.htm 10-K

 

 

UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549


FORM 10-K

x                              ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d)OF THE SECURITIES EXCHANGE ACT OF 1934

For the fiscal year ended December 31, 2006
Or

o                                 TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from _____ to _____

Commission file number 000-31973

Beacon Power Corporation

(Exact name of registrant as specified in its charter)

Delaware

 

04-3372365

(State or other jurisdiction of

 

(I.R.S. Employer

incorporation or organization)

 

Identification No.)

234 Ballardvale Street

 

 

Wilmington, MA

 

01887-1032

(address of principal executive offices)

 

(Zip code)

 

(978) 694-9121

(Registrant’s telephone number, including area code)


Securities registered pursuant to Section 12(b) of the Act: None

Securities registered pursuant to Section 12(g) of the Act:

Common Stock, par value $.01 per share
Preferred Share Purchase Rights

(Title of class)

Indicate by check mark if the registrant is a well known seasoned issuer, as defined in Rule 405 of the Securities Act. Yes o    No x

Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or Section 15(d) of the Act. Yes o    No x

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15 (d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.     Yes x    No o

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K x

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in rule 12b-2 of the Exchange Act.

Large accelerated filer    o

 

Accelerated filer    o

 

Non-accelerated filer     x

 

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Act). Yes o    No x

As of June 30, 2006 the market value of the voting and non-voting common stock of the registrant held by non-affiliates of the registrant was $74,573,811. In determining the market value of non-affiliated voting stock, shares of the registrant’s common stock beneficially owned by each executive officer, director and any known person to be the beneficial owner of more than 20% of the registrant’s voting stock have been excluded. This determination of affiliate status is not necessarily a conclusive determination for other purposes.

The number of shares of the Registrant’s common stock, par value $.01 per share, outstanding as of March 21, 2007 was 71,342,885.

DOCUMENTS INCORPORATED BY REFERENCE

The Exhibit Index (Item No. 15) located on pages 68 through 70 incorporates several documents by reference as indicated therein. Portions of the definitive Proxy Statement for Beacon Power Corporation’s Annual Meeting of Stockholders to be filed within 120 days after the end of the fiscal year ended December 31, 2006 are incorporated by reference into Part III of this Form 10-K.

 




Table of Contents

 

 

 

Page

PART I

 

 

 

 

Item 1.

 

Business

 

1

Item 1A.

 

Risk Factors

 

10

Item 1B.

 

Unresolved Staff Comments

 

16

Item 2.

 

Properties

 

16

Item 3.

 

Legal Proceedings

 

16

Item 4.

 

Submission of Matters to a Vote of Security Holders

 

17

PART II

 

 

 

 

Item 5.

 

Market for Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities

 

18

Item 6.

 

Selected Consolidated Financial Data

 

21

Item 7.

 

Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

22

Item 7A.

 

Quantitative and Qualitative Disclosures about Market Risk

 

36

Item 8.

 

Financial Statements and Supplementary Data

 

37

Item 9.

 

Changes in and Disagreements with Accountants on Accounting and Financial Disclosure

 

37

Item 9A.

 

Controls and Procedures

 

37

Item 9B

 

Other Information

 

37

PART III

 

 

 

 

Item 10.

 

Directors and Executive Officers of the Registrant

 

38

Item 11.

 

Executive Compensation

 

38

Item 12.

 

Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters

 

38

Item 13.

 

Certain Relationships and Related Transactions

 

38

Item 14.

 

Principal Accountant Fees and Services

 

38

PART IV

 

 

 

 

Item 15.

 

Exhibits, Financial Statement Schedules

 

39

Signatures

 

68

 

i




Note Regarding Forward Looking Statements:

This Annual Report on Form 10-K may include statements that are not historical facts and are considered “forward-looking” statements within the meaning of the Private Securities Litigation Reform Act of 1995. These “forward-looking” statements are identified by the use of terms and phrases such as “believe,” “expect,” “plan,” “anticipate,” and similar expressions identifying forward-looking statements. Investors should not rely on forward-looking statements because they are subject to a variety of risks, uncertainties, and other factors that could cause actual results to differ materially from Beacon Power Corporation’s expectation. These factors include: a short operating history; a history of losses and anticipated continued losses from operations; a need to raise additional capital combined with a questionable ability to do so; the possibility that our stock may be removed from the Nasdaq Stock Market if we are unable to meet minimum bid price or other compliance criteria; limited experience manufacturing any product and no experience supplying frequency regulation services on a commercial basis; limited commercial contracts for sales to date; the dependence of sales on the achievement of product development and commercialization milestones, including design modifications that may be needed following a recent malfunction that occurred while testing a prototype flywheel; the uncertainty of the political and economic climate, and the different electrical grid characteristics and requirements of any foreign countries into which Beacon hopes to sell or operate, including the uncertainty of enforcing contracts, the different market structures, and the potential substantial fluctuation in currency exchange rates in those countries; significant technological challenges to successfully complete product development; dependence on third-party suppliers; the potential for intense competition from companies with greater financial resources, especially from companies that are already in the frequency regulation market; possible government regulation that would impede the ability to market products or services or affect market size; the complexity and other challenges of arranging project finance and resources for one or more frequency regulation power plants; possible product liability claims and the negative publicity which could result; any failure to protect intellectual property; retaining key executives and the possible need in the future to hire and retain key executives; the recent volatility in the stock price of companies operating in the same sector. Such statements made by the Company fall within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended. All such forward-looking statements are necessarily only estimates of future results and the actual results achieved by the Company may differ materially from these estimates due to a number of factors as discussed in the section entitled “Item 7. Management’s Discussion and Analysis of Financial Condition” and “Results of Operations - Certain Factors Which May Affect Future Results” of this Form 10-K.




PART I

Item 1.                        Business

Overview

Beacon Power Corporation and its subsidiary (collectively “Beacon,” “the Company,” “we,” “our” or “us”) design, develop, configure and expect to begin offering for sale, advanced products and services to support more reliable and cost-effective electricity grid operation. We believe that our sustainable energy storage and power conversion solutions can help provide reliable electric power for the utility, renewable energy, and distributed generation markets. Beacon is a development-stage company that was incorporated in Delaware on May 8, 1997. Because we have not yet generated a significant amount of revenue from our expected principal operations, we are accounted for as a development stage company under Statement of Financial Accounting Standards No. 7. We maintain our principal offices and research and development laboratory at 234 Ballardvale Street, Wilmington, Massachusetts, 01887-1032. Our telephone number is 978-694-9121.

We file annual, quarterly and current reports, proxy statements and other information with the U.S. Securities and Exchange Commission (the “SEC”). You may read and copy any documents that we file at the SEC’s public reference room at 450 Fifth Street, N.W., Washington, D.C. 20549. You may call the SEC at 1-800-SEC-0330 for further information on the public reference room. Our SEC filings are also available to the public free of charge at the SEC’s Web site at www.sec.gov.

Our Web site address is www.beaconpower.com. All of our filings with the SEC, including annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K, and all amendments to those reports are made available free of charge on our Web site as soon as reasonably practical after being filed electronically with, or furnished to, the SEC. The content on our Web site does not constitute part of this annual report. We also make available our Corporate Governance policies and our Code of Conduct on our Web site. Additionally, paper copies of these documents may be obtained free of charge by writing our Investor Relations Department at our principal executive office.

The focus of our research and development has been to establish commercially viable flywheel-based energy storage technologies that can provide highly reliable energy solutions for the worldwide electricity grid at competitive costs. We expect to generate revenues from the commercialization of our flywheel energy storage systems to supply frequency regulation services to the electricity grid in North America. We believe that as the company expands its production capabilities we can become a provider of frequency regulation services to grid operators on a global basis. In addition, we believe that as the commercialization of our technologies continues we will develop other cost-effective applications for our flywheel systems that will provide additional revenue opportunities.

Our initial market focus will be on the geographic regions of the domestic grid that have been deregulated. These regions and their Independent System Operator (ISO) designations are: New England (ISO New England); California (California ISO); Texas (ERCOT); New York (New York ISO); and the Mid-Atlantic (PJM Interconnect). These regional ISOs or grid operators purchase frequency regulation services from independent providers in open bid markets that they manage and maintain. We are seeking to become one such provider. We believe our technology will offer grid operators the benefits of greater reliability; faster response time; cleaner operation, including zero direct emissions of carbon dioxide (CO2), nitrogen oxide, sulfur dioxide and mercury; and lower maintenance costs compared to conventional power generation facilities that also provide frequency regulation services. We believe that we will have lower operating costs and faster response time than the majority of other entities that provide frequency regulation services, which we believe will allow us to have sufficient margins to make the company economically viable.

1




The Frequency Regulation Market

Levels of power supply and demand on the power grid change from second to second and minute to minute. The need to balance electricity supply and demand on the grid requires a special service to maintain stable power frequency called frequency regulation. Deviations from nominal grid frequency can have a negative impact on the operability of devices that obtain power from the grid. In North America, grid frequency is maintained at 60 cycles per second (Hertz, or Hz). In Europe and other parts of the world, the same requirement exists for balancing power supply and demand on the grid, but at a frequency of 50 Hz. In North America, the effectiveness of maintaining grid frequency is measured by performance standards provided by the North American Energy Reliability Council (NERC). Financial penalties are imposed on grid operators when performance standards fall below levels deemed acceptable. Similar standard-setting entities for frequency regulation exist in most other parts of the world.

In North America, the frequency regulation market in areas that are deregulated and accessible via open-bid market mechanisms was valued at over $650 million in 2006. Based on global electrical production, we believe that the worldwide frequency regulation market is several times this amount. Significant growth in the US open-bid market is expected due to a combination of factors, including:

·       Anticipated expansion of open-bid grid operating regions such as the Midwest ISO

·       Increased demand for electricity

·       Greater use of renewable energy sources—including wind and solar

Under the open-bid market, grid operators forecast the need for frequency regulation as a percentage of expected power demand, and approved suppliers submit bids for these services. Bids are stacked from lowest to highest prices until the cumulative amount of bids is sufficient to meet the calculated need. The price submitted by the highest selected bidder determines what every bidder is paid.

To fully exploit this regulatory-driven open-bid market, we expect to design, build, own and operate a number of frequency regulation facilities. Our business model, which is a sale-of-services model, is similar to that of independent power producers who also design, build, own and operate their own power plants. Each Smart Energy Matrix™ frequency regulation facility will be up to 20 megawatts (MW) in size. A Smart Energy Matrix™ is a multi-flywheel energy storage system designed to provide reliable and sustainable frequency regulation services for utility grids. A Smart Energy Matrix™ can be scaled to any size to provide one or more megawatts of frequency regulation capacity. Smart Energy Matrix™ frequency regulation plants that are 20 MW or less in size offer the advantage of being eligible to use fast-track interconnection regulations that allow plants of this capacity or smaller to be approved more quickly in accordance with streamlined regulatory rules. A key benefit of our business model is that we begin to obtain revenues from the sale of services immediately upon installation of each megawatt. Another key benefit of our business model is that we avoid the costs and lengthy procurement cycles typically associated with marketing capital equipment to the utility sector.

The key qualification for our participation in these markets is the ability to demonstrate that our technology can provide the required services within the rules determined by the grid operators. To attain this qualification and accelerate market entry we have installed two scale-power 100-kilowatt (kWh) demonstration models of our Smart Energy Matrix™ for evaluation by grid operators. Each of these scale-power systems consists of multiple flywheels. In 2005, we were awarded contracts for these systems by the California Energy Commission (CEC) and the New York State Energy Research and Development Authority (NYSERDA), in cooperation with the U.S. Department of Energy, to test the viability of our flywheel technologies for frequency regulation by grid operators. During 2005, we shifted virtually all of our development spending towards meeting the requirements of these two pilot programs. The demonstration systems are scale-power prototypes of the Smart Energy Matrix ™ multi-flywheel system. An ancillary benefit of these contracts is that the funds we have received have subsidized a portion of our

2




core research and development efforts, and any losses attributable to these contracts would have been costs incurred as part of our ongoing research and development efforts.

Both the California and New York systems were installed and evaluated in formal field trials. The demonstration units contain fully functional control, communication and interconnection elements similar or identical to the elements of our planned 20 MW frequency regulation facilities. The purpose of these pilot systems is twofold: 1) to demonstrate the ability of our flywheel technology to provide frequency regulation services consistent with the technical requirements of the grid operators, including the California ISO and New York Independent System Operator (New York ISO), and 2) to obtain certification or other approval from system operators to use our technology to provide commercial frequency regulation services in their respective states and territories.

The California system completed its field trial on January 31, 2007, earning a positive evaluation from both the CEC and the California ISO. The California ISO is a not-for-profit organization that manages the flow of electricity for California’s open-market power grid. On December 26, 2006, the California ISO certified our flywheel technology for use as a frequency regulation resource in California.

The New York demonstration unit incorporates technology we gained from the California unit and contains additional voltage support and power quality capabilities. These added capabilities are designed to demonstrate the technical efficacy of two entirely new applications for our core technology.

On March 22, 2007, the New York State Energy Research and Development Authority (NYSERDA) and the U.S. DOE confirmed the successful outcome of field trial testing of our scale-power flywheel frequency regulation system in New York. At the same time, the New York ISO determined that our technology is a viable technology for frequency regulation on its grid and is acceptable for provision of commercial frequency regulation in the State of New York. Our New York-based flywheel system field trial reached this significant milestone after the U.S. DOE (through Sandia National Laboratories, which co-monitored the demonstration with NYSERDA) concluded that the unit’s performance had been successfully demonstrated and that additional testing was not required. The flywheel system will remain in place in Amsterdam, New York, to respond to any additional control methodology demonstration that may be requested by the New York ISO should we decide to deploy on a commercial scale in the State of New York.

We believe the performance characteristics of the Smart Energy Matrix™ will match the requirements of the frequency regulation market quite well, as our Matrix is designed to quickly release or absorb excess energy when power on the grid exceeds demand or when demand exceeds supply. We will be able to provide a response time that is up to 100 times faster than incumbent generators providing this service. The Smart Energy Matrix™ recycles excess energy when generated power exceeds load and delivers it when load increases.

We project that our cost structure will be significantly lower than most incumbent frequency regulation service providers. Our Smart Energy 25 flywheel is designed to operate with low energy losses, little or no mechanical maintenance for 20 or more years and without significant degradation in energy conversion efficiency. In particular, our technology is different from incumbent frequency regulation providers in that it does not use fossil fuel. Fossil fuel is a large variable cost for most competing frequency regulation providers.

Because our Smart Energy Matrix™ does not burn fossil fuel, our cost structure is insulated from the negative impact of price increases for coal, oil and natural gas. Historically, market prices for frequency regulation are highly correlated with wholesale energy prices, especially spot market prices. Consequently, as the price of energy rises, we believe that revenues for frequency regulation can generally be expected to rise, but without a proportional increase in our cost per megawatt. Since it does not burn fuel, the environmental benefits of our technology are quite significant. Our technology’s ability to reduce carbon

3




dioxide (CO2) emissions was studied by KEMA, Inc., an international energy industry consulting firm, commissioned to evaluate the potential of our technology to reduce greenhouse gas and other emissions. Compared to conventional fossil-fuel based frequency regulation providers, our technology is estimated to produce up to 89% less CO2. The results of this study indicate that the dramatically cleaner performance of our flywheel systems can be expected to offer significant value to regulators, grid operators, and utilities facing increasing demands to lower CO2 emissions.

The location of our first megawatt-scale frequency regulation plant will be dependent on a number of factors, including but not limited to the availability and cost of land and related power plant construction, grid interconnection requirements, and comparative market pricing available for frequency regulation in the various regional markets.

To successfully compete in the frequency regulation market we will need to obtain significant additional funding to expand our flywheel manufacturing capacity and construct frequency regulation facilities.

On December 28, 2006, a malfunction occurred during the testing of a 25 kWh prototype flywheel in one of our test cells at our Wilmington, Massachusetts facility. This occurred as our engineers were powering down a prototype Smart Energy 25 flywheel, after having run various tests on the unit over the course of several days, including operating it at full speed of 16,000 revolutions per minute (rpm). The malfunction was initiated when a circuit breaker in the test facility tripped, cutting the power to the magnetic bearing that supported the flywheel while it rotated. There were no injuries or loss of important data or design information. However, as a result of the malfunction, one of our test cells and the prototype unit were damaged. We have completed a comprehensive analysis of the malfunction, performed by our engineers with support from qualified outside specialists. The analysis concluded that the design of the flywheel’s rotating assembly is sound but a redesign of certain stationary components is required. The time needed to modify and procure parts to accommodate the redesign of such stationary components will extend our previously stated development schedule for the development of the Smart Energy 25 system. We now expect to complete prototype development by the end of July 2007, rather than by the end of March, and to place our first megawatt of flywheel-based frequency regulation into service in April 2008, rather than by the end of December 2007.

Defense applications

We are in the design phase for a flywheel energy storage system for satellites capable of achieving maximum theoretical specific energy density. The program is jointly funded by the Air Force Research Lab (AFRL) and the Defense Advanced Research Projects Agency (DARPA). We believe that our high-energy flywheel technology is increasingly attractive as a platform for power regulation of micro-distribution systems typical of space platforms, navy vessels and other military hardware. We are actively pursuing defense and military-related projects that, in addition to generating revenue to help cover operating costs, effectively provide non-dilutive R&D funding for key technology innovations and advancements that can be transferred to commercial markets.

Other Flywheel-based Market Opportunities

Other applications for which we believe our technologies may be well suited include:

·       Reactive power support (VAR support)

·       Angular stability control

·       Ramp mitigation

·       Voltage support for rail systems

4




·       Peak power support (load balancing)

·       Stabilization of distributed generation systems

·       Uninterruptible power supply (UPS)

We are evaluating these additional applications to determine whether they represent commercially attractive market opportunities; however, our focus in the near term will be to deploy company-owned flywheel facilities for the frequency regulation market.

Competition

In the frequency regulation market, we believe our Smart Energy Matrix™ will offer superior performance and cost benefits over incumbent fossil fuel and hydro-powered generators. These incumbent generators can supply frequency regulation if they are willing and able, on short notice, to increase or decrease generation of a specified amount during a specified period. Participating generators both sell electricity in their role as generators, and sell frequency regulation services using some of their reserve generating capacity. Providing regulation services is qualitatively different than generating electricity because the generator’s output varies constantly in response to continually changing signals from the grid operator, it is priced differently, it carries a different cost structure, therefore it is sold through a different market within the ISO.

Not all generators provide frequency regulation services. Some, such as nuclear power plants, are unable to vary their output in the manner needed to participate in this market. Others may be capable of providing such services, but choose not to do so. Many generators prefer to sell electricity and not provide frequency regulation services, due to the higher operating and maintenance costs that arise from providing frequency regulation as compared to the steady generation of electricity. The constant up and down of supplying frequency regulation services is hard on their equipment. Fossil fuel generators suffer more wear and tear from this process than do hydro-powered generators.

Most bidders in the frequency regulation auctions are fossil fuel generators. Fossil fuel generators are subject to increasing fuel prices and high operating and maintenance costs arising from ramping equipment up and down to supply frequency regulation services. They are also affected by opportunity costs that arise from using generating capacity to provide frequency regulation services rather than to produce the maximum amount of electricity for the grid. Although hydro-powered generators have lower operating and maintenance costs than fossil fuel producers, they are geographically limited. Compared to the fossil fuel generators, our Smart Energy Matrix™ will have much lower operating and maintenance costs and minimal fuel costs. Consequently, we believe that we will be a successful bidder to provide frequency regulation services to regional grid operators that utilize auction markets.

We also believe that, given the demands of providing frequency regulation, other forms of energy storage such as batteries, lower energy flywheels, fuel cells and electrochemical capacitors will not be able to effectively compete with the Smart Energy Matrix™. For example, batteries have a short economic life and are generally not environmentally attractive. Metal flywheels cannot store as much energy as can our composite flywheels, because they cannot spin as fast without incurring a significant weight, size and cost penalty. Other composite flywheels have only a fraction of the energy required to provide the service.

Discussion of Operations

We have experienced net losses since our inception and, as of December 31, 2006, had an accumulated deficit of approximately $150 million. We are focused on the development and commercialization of our Smart Energy Matrix™ flywheel system for frequency regulation and completion of our research and development contracts. We do not expect to have positive EBITDA (Earnings before interest, taxes, depreciation and amortization) or positive cash flow until at least 2010 and must raise

5




additional equity to execute our business plan and continue as a going concern. We expect to raise additional capital this year and in 2008 through the sale of common stock to execute our business plan. The expansion of our manufacturing capabilities and building and installing frequency regulation facilities to achieve our objectives will require substantial additional outlays of capital.

Our business plan calls for completion of testing and development of our Smart Energy 25 flywheel design in July of 2007 and deployment of our first megawatt of flywheel-based frequency regulation in April 2008. We began development of the Smart Energy 25 flywheel in the first quarter of 2006. This flywheel is the core component of the Smart Energy Matrix™ with the balance of the system made up of electronics and software. Our 2006 development efforts required us to nearly double our engineering and technical workforce and to increase our rate of expenditure for development materials. Additional funding will be needed in 2007 to fully develop the Smart Energy 25, build a full-power prototype and prepare for volume manufacturing capacity. In the event that full-scale development of the Smart Energy Matrix™ is constrained, the time to achieve profitability or positive cash flow will be extended.

During 2005 we raised approximately $17 million by issuing approximately 13.3 million shares of common stock and issuing warrants to purchase 3.8 million shares of common stock. We also received $100,000 for extending an existing warrant by two years that was set to expire in May 2005. In February 2007, we raised an additional amount of approximately $10.6 million by selling approximately 11.8 million shares of common stock and warrants to purchase 5.9 million shares at an exercise price of $1.33 per share.

Our losses and uses of cash may fluctuate significantly from quarter to quarter as revenues (if any), costs of development, inventories and receivables fluctuate. In addition cash may fluctuate by period due to the timing of capital expenditures for expanding manufacturing capabilities or construction of frequency regulation facilities. These fluctuations in cash requirements could put additional pressure on our cash position. There can be no assurance that we will be able to raise the required capital on a timely basis or that sufficient funds will be available to us on terms that we deem acceptable, if they are available at all.

Approvals and Certifications

Both the California ISO and the New York ISO have now certified or otherwise approved Beacon’s technology for commercial use in providing frequency regulation within their respective states. As previously noted, on December 26, 2006, the California ISO certified Beacon’s flywheels for use as a frequency regulation resource in California. And on March 22, 2007, the New York ISO confirmed that Beacon’s flywheel technology is also acceptable and viable for use for frequency regulation on the New York ISO grid, and that New York ISO is currently determining how the service would be integrated into its tariff structure.

In prior years, we have obtained Underwriters Laboratory approval for our existing 2-kWh and 6-kWh Smart Energy flywheel products and we have received certification that our smaller Smart Energy flywheel systems meet Telcordia standards, which are the baseline for performance and safety standards established by the telecommunications industry. Our Smart Energy products are, to our knowledge, the only flywheel products that have passed a Zone 4 earthquake test while operating, making them suitable for use anywhere in the United States. Our Smart Energy flywheel systems have also been successfully tested for compliance with the Institute of Electrical and Electronics Engineers (IEEE) 587 standards, which is the required standard for all Uninterruptible Power Supply systems.

In prior years we have also obtained Underwriters Laboratory approval for our Smart Power M5, M5 Plus, M4 and M4 Plus inverter systems. The California Energy Commission and New York’s Public Service Commission have also approved these products for on-grid applications.

6




Our Technology

Flywheel-based products

Our patented composite flywheels offer superior reliability and performance at competitive costs compared to other energy storage devices. Our composite flywheel is a rotating wheel on hybrid magnetic bearings and operates in a near-frictionless vacuum-sealed environment. The flywheel is powered up to its operational speed using a permanent magnet motor and electricity from an external power source (typically the grid). When the composite rim spins, it stores energy kinetically. The flywheel is able to spin for extended periods with great efficiency because friction and drag are virtually eliminated by the use of hybrid magnetic bearings and a vacuum-sealed environment. Because it has very low friction, little power is required to maintain the flywheel’s operating speed. When electrical power is needed, the momentum of the spinning flywheel drives a generator and its bi-directional inverter converts the kinetic energy into electrical energy.

Steel flywheels have been used since the industrial revolution in applications such as piston engines to store energy during the power stroke for release during the compression stroke. These applications are limited by the revolutions per minute at which steel flywheels are able to operate and by the limited density of storage of energy by volume of steel. Our products employ new enabling materials such as high-strength fiber, efficient electric drives, and low-loss, long-life bearings to create new generations of flywheel products. Our composite flywheels are fabricated from a proprietary mixture of high-strength, lightweight fiber composites, such as graphite and fiberglass combined with resins, which allow the flywheel to rotate at high speeds and store large amounts of energy relative to similar size and weight flywheels made from metals. For example, a 600-pound steel flywheel running at 8,000 revolutions per minute (RPM) will store approximately 900 watt-hours of energy and can deliver up to 850 watt-hours of energy. In contrast, our 500-pound 6-kilowatt hour composite flywheel running at 22,500 RPM stores 7,200 watt-hours of energy and delivers 6,000 watt-hours of energy. On a per-pound basis, composite flywheel technology delivers nearly 10 times the energy of steel flywheels.

Our proprietary technology enables the design of maintenance-free flywheel products in that our products employ an internal rather than external vacuum system and its bearing systems have been designed and developed to need no scheduled replacement or maintenance. Many flywheel products rely on bearings and external vacuum systems that require periodic maintenance and replacement. Our Smart Energy flywheel systems have dramatically longer discharge times than any other flywheel energy storage systems; this is possible because our technologies result in higher amounts of stored energy and minimal energy losses during operation.

Research and Development

Our research and development efforts are essential to our ability to successfully design and deliver products, as well as to modify and improve existing products to reflect the evolution of markets and customer needs. Our engineers work closely with potential customers to define product features and performance requirements to address specific needs for both flywheel-based solutions and renewable energy applications. Research and development expenses, including engineering expenses, were approximately $4,748,000 in 2006, $1,408,000 in 2005 and $3,532,000 in 2004. We expect research and development expenses in 2007 to be higher than those in 2006 due primarily to the costs of completing the development of the Smart Energy 25 flywheel and design of the facility for deploying our Smart Energy Matrix™ for frequency regulation services. At December 31, 2006, we employed 20 engineers and technicians and six manufacturing employees full time and had five independent contractors engaged in research and development and design work on manufacturing and frequency regulation facilities. At December 31, 2005, we employed 15 engineers and technicians and had three independent contractors engaged in research and development.

7




Manufacturing

Our Wilmington, Massachusetts facility was designed for the assembly and testing of flywheel systems and we used the facility for that purpose in 2006 for development of the Smart Energy 25 flywheel. In 2007 we expect to complete development and begin low volume production of our Smart Energy Matrix™ product.

In 2007 we expect to build out manufacturing capacity to meet expected 2008 production requirements through expansion of our current facility or additional locations. We expect to begin staffing for the assembly and testing of our flywheel systems during 2007 and beyond. In addition to assembly work at our Wilmington, Massachusetts facility, we rely on outside suppliers to provide components for our systems. For our mechanical flywheel systems and the related electronics, we are working to establish a minimum of two suppliers for each component to reduce any adverse impact of a loss or interruption by a supplier.

In 2005 and 2006 we also assembled and tested a small quantity of Smart Power M-series inverters at our facility. We believe we have adequate vendor sources for all the components of the Smart Power M-series inverter systems. Although we are continuing to support our inverter products, we do not believe that inverters will be a significant portion of our business going forward and we are uncertain as to when or at what price we will be able to sell our inventories.

Sales and Marketing

In 2006, sales and marketing activities for our flywheel-based frequency regulation services focused on establishing efficacy for our technology as a frequency regulation provider as a path to obtaining certification to operate our technology in the deregulated open bid markets. A significant achievement in validating the capability of our technology to provide frequency regulation was the formal certification that our technology could be used for frequency regulation in California and New York. The California ISO provided this certification in December 2006, and the New York ISO provided its acceptance of our technology in March, 2007.

Sales and marketing activities will broaden in 2007 as we seek more certifications or other forms of approval to operate in open bid markets in addition to the California and New York markets. Simultaneously, we are assessing the comparative value of all the open bid markets in order to decide in which markets and in what sequence our merchant facilities should be built and brought on-line.

Consistent with our focus on participating in multiple deregulated open bid markets in the near term, we have increased our level of involvement in regulatory affairs on both a national and regional level. We joined the North American Electric Reliability Council (NERC) at the beginning of 2007, and we increased participation in regional ISO events related to becoming a market participant for frequency regulation throughout 2006. We have continued our membership in the PJM Interconnect and expect to join other relevant ISO committees in 2007.

Backlog

At December 31, 2006, we did not have any firm commercial sales commitments for our products and services. We have been awarded several research and development contracts from which we expect to derive revenues in 2007 of approximately $1,226,000.

Customer Service

We expect to provide maintenance and support for our products by utilizing our own customer service personnel as well as support as needed from our engineering organization. In the future we may elect to

8




contract all or part of the customer service activities to outside sources if we deem it effective from both a customer satisfaction and an overall cost perspective.

Intellectual Property

Our success depends upon our ability to develop and maintain the proprietary aspects of our technologies and to operate without infringing on the proprietary rights of others. To some extent, our success also depends upon the same abilities on the part of our suppliers.

We rely on a combination of patent, trademark, trade secret and copyright law and contract restrictions to protect the proprietary aspects of our technology. We seek to limit disclosure of our intellectual property by requiring employees, consultants, and any third parties with access to our proprietary information to execute confidentiality agreements and by restricting access to that information. Our patent and trade secret rights are of material importance to our current and future prospects. We are actively pursuing both national and foreign patent protection.

The intellectual property rights of our flywheel-based products are primarily embodied in patents that we hold or which are pending, but in addition include flywheel technologies and patents that we are licensed to use, in perpetuity. We hold U.S. patents on our flywheel vacuum system, heat pipe cooling system, output paralleling algorithm, metal hub, low-loss motor, co-mingled rims, earthquake-tolerant bearings and bearing cooling device. In February 2007, we received our first foreign patent, in Australia, on our vacuum system, and an additional U.S. patent, on a bearing damper. We also have 15 pending U.S. and foreign patent applications, and several other applications being prepared for filing. We hold a perpetual, exclusive, royalty-free, worldwide license by SatCon Technology Corporation to use its flywheel technologies and patents for stationary terrestrial flywheel applications. This license includes 11 issued U.S. patents and 11 U.S. and foreign patent applications that expire on various dates between 2012 and 2021and covers SatCon’s technologies and patents and all improvements made by SatCon through November 16, 2000, the date of our initial public offering. We are not entitled to any improvements to the flywheel technology that SatCon develops subsequent to that date. We expect to develop additional intellectual properties and trade secrets as we continue developing additional Smart Energy and Smart Power systems. We own all technology improvements that we have developed that are based on the technology licensed from SatCon.

Government Regulation

We expect to be a substantial beneficiary of any government deregulation of North American and other electricity markets. In the U.S., in particular, the open-bid market for frequency regulation services reflects a set of market rules by which we can access revenue-producing markets without the need to find and sell equipment to traditional end-use customers. This open market environment implies the potential for fast growth using our high-energy carbon composite flywheel technology and a design, build, own and operate business model.

Employees

At December 31, 2006, our headcount was 39 full-time employees, five part-time employees and five independent contractors, of which approximately 26 were engineers, technicians, and manufacturing staff involved in research and development and one was in sales, marketing and customer service. The remaining twelve people were involved in administrative tasks. None of our employees is represented by a union and we consider our relations with employees to be satisfactory.

9




Item 1A.                Risk Factors Relating to Our Business

We face significant technical challenges in completing the development of the Smart Energy Matrix™. We may fail to develop our 25kWh generation flywheel system, which is a critical requirement for the development of the Smart Energy Matrix™ and, even if we are able to develop the 25kWh system, we may fail to develop the Smart Energy Matrix™.

Although we have successfully developed three high-energy flywheel systems (the 2kWh and 6kWh for telecom and the 6kWh for the grid) that had similar technical challenges, there can be no assurance that we will be able to successfully develop the 25kWh system. The successful development of our new Smart Energy 25 flywheel system, which will be used in the Smart Energy Matrix™, involves significant technological and cost challenges, including:

·       Timely development of cost-effective designs for key components of the Smart Energy Matrix™ such as the rim, motor, power electronics, magnetic bearing system and the master controller software

·       Prototype test malfunctions could result in damage to our other equipment and test facility, re-engineering costs and production delays

·       Development and production delays and/or cost increases may occur if we are unable to establish multiple source suppliers for key components to meet our engineering requirements, cost objectives and development and production schedules and we do not have contracts with all of these suppliers

·       Development of cost-effective designs on schedule that will meet system performance requirements such as:

·       A rotor-cooling scheme to avoid overheating during operation

·       Cost-effective bearings to ensure acceptable vibration levels at all speeds; and

·       A touchdown bearing system to stabilize the rotor during abnormal conditions such as an earthquake

·       Ramping up and maintaining production rates

·       Controlling the quality and cost of goods we buy from key suppliers; and

·       Potential delays in our schedule and/or cost increases that could result if we are unable to extend the lease on our current facility or obtain a suitable, timely lease on another facility.

There can be no assurance that we will be successful in meeting these challenges. In addition, even if we are able to develop the new Smart Energy 25 flywheel system, we plan to integrate multiple Smart Energy 25 flywheels into a common building to produce the Smart Energy Matrix™. This effort will pose significant technological and cost challenges including:

·       Meeting the technical requirements for interconnection to the utility grid; and

·       Developing a communication and control system adequate to meet the performance standards of grid managers.

Our stock may be removed from The Nasdaq Capital Market System.

On March 27, 2007 we received a letter from the Nasdaq Capital Market dated March 27, 2007 indicating that our common stock has not met the $1.00 minimum bid price requirement for continued listing for the past 30 days and that our common stock is, therefore, subject to delisting from the Nasdaq Capital Market, pursuant to Nasdaq Marketplace Rule 4310(c)(4). Therefore in accordance with Marketplace Rule 4310(c) (8) (D), we will be provided 180 calendar days, or until September 24, 2007, to

10




regain compliance. To attain compliance, our common stock must close at $1.00 per share or more for a minimum of ten consecutive days before September 24, 2007. In the event that our stock does not meet this requirement, but meets the requirements for initial inclusion on the Nasdaq Capital Market as set forth in Marketplace Rule 4310(c), we may be granted an additional 180 calendar day period to regain compliance. If we have not met the compliance criteria by September 24, 2007 and we are not eligible for an additional compliance period, Nasdaq will provide written notice that our stock will be delisted. There can be no assurance that we will continue to meet the Nasdaq Capital Market’s listing requirements and therefore may lose our eligibility for quotation on the Nasdaq Capital Market. Should our stock lose its eligibility to be quoted on the Nasdaq Capital Market, we will seek to have our stock quoted on the OTCBB. While we know of no reason that our stock will not be accepted for quotation on OTCBB, we cannot guarantee that acceptance. If our stock is not accepted for listing on the OTCBB, we will be traded on the pink sheets.

Our ability to complete development of our Smart Energy Matrix™ will require substantial funds. Our stockholders may be adversely affected if we issue debt securities or additional equity securities to obtain financing.

We will require substantial funds to conduct research and development activities, market our products and services, and increase our revenues. We anticipate that such funds will be obtained from external sources and intend to seek additional equity or debt to fund future operations. Although approximately $10 million was raised in February 2007, we estimate that we will need to raise an additional $20 million during the remainder of 2007 in order to complete development of the Smart Energy Matrix™ flywheel system, build, operate and receive fees for frequency regulation services and have sufficient working capital to continue to execute our business plan.

Our actual capital requirements will depend on many factors. The additional funding we require may not be available on favorable terms, if at all. Such additional funding may only be available on terms that may, for example, cause substantial dilution to common stockholders, and/or have liquidation preferences and/or pre-emptive rights. If we raise additional funds by issuing debt securities or additional equity securities, existing stockholders may be adversely affected because new investors may have rights superior to current stockholders and current stockholders may be diluted.

If we do not succeed in raising additional funds we will be unable to complete planned development of our products and services. In addition, we could be forced to take unattractive steps, such as discontinuing product development, limiting the services offered, reducing or foregoing sales and marketing efforts and attractive business opportunities, or discontinuing operations entirely.

We expect that it will be several years before we will recognize significant revenues from the products we intend to offer and the services we intend to provide. A large portion of our expenses are fixed, including expenses related to facilities, equipment and key personnel. In addition, we expect to spend significant amounts to fund product development based on our core technologies. We also expect to incur substantial expenses to manufacture our Smart Energy Matrix™ product in the future. As a result, operating expenses may increase significantly over the next several years and, consequently, we will need to generate substantial commercial revenue to achieve profitability. Even we do achieve profitability, we may not be able to sustain or increase profitability on a consistent basis.

11




We intend to bring our frequency regulation services to market through participation in the energy auction markets, where on a national basis the amount of frequency regulation required is typically one percent of all power produced. If changes in this percentage occur due to regulatory modifications and are not offset by a proportionate increase in pricing for frequency regulation, our business plan could be adversely affected.

The regulatory landscape is in constant flux, and we are aware that a North American Electric Reliability Council (NERC) subcommittee is in the process of developing a new NERC standard that may reduce the amount of frequency regulation required by lowering the ratio of frequency regulation to power generated. There is not yet a consensus on the potential changes to the standard. The new NERC standard may not be adopted as currently proposed, and even if adopted, regional grid operators have the unilateral option under FERC rules to adhere to regional frequency regulation standards that are not less rigorous, and may in fact be more rigorous, than the proposed new standard  Even if a new standard is passed, the belief by such ISOs and other powerful utility stakeholders that such changes could create possible negative impacts on overall grid reliability make it likely that more rigorous standards will continue to be the rule in at least some areas, including California and New England. However, if adopted, the proposed changes potentially could be harmful to us by: a) reducing the amount of frequency regulation required by Independent System Operators in such a way as to reduce the total size of the US frequency regulation market, b) lowering the price of frequency regulation as a consequence of any potential lower demand that might result from a change in regulatory standards, and c) increasing our cost of providing the service. Any combination of these things could adversely impact our ability to access the markets for frequency regulation or to do so on a profitable or sustainable basis.

Other market-expanding developments may partially counterbalance the uncertainty posed by the above possible changes in the NERC standard. For example, efforts by some states to increase the amount of renewable energy that is produced for the grid from wind and solar power may expand the market for frequency regulation services. From conversations with grid operators, we believe that the variable changes in energy output caused by natural and constant changes in wind speed and cloud cover will require increased frequency regulation to balance this variability.

Our revenue and sales depend upon the achievement of the product development and commercialization milestones set forth in our contracts with third parties. Our future revenues will result from similar milestones related to government contracts and from our commercial applications. These revenues will depend on our ability to deliver flywheel systems with certain performance and dependability attributes.

The majority of our revenue is currently derived from contracts with governmental entities in which payments to us are based primarily on achieving certain product development and commercialization milestones as set forth in those contracts. We expect that our future revenue from government sources will similarly be milestone-driven. On commercial applications for our flywheel systems, our ability to achieve revenues will be dependent on our ability to complete development of our systems, expand our manufacturing capabilities, and obtain sufficient funds to deploy these systems. It is uncertain whether and to what degree we will be able to meet these goals in the future. To the extent we do not meet such goals, we expect our revenue to be negatively impacted.

Our business plan includes the design, development, construction, financing and operation of several frequency regulation power facilities that incorporate our Smart Energy Matrix™ technology in order to provide frequency regulation services. We have no prior experience doing this. Should we fail in any material aspect of these tasks, it is unlikely that we will recognize significant revenue under our current business model.

Our business plan calls for the design, development, construction, financing and operation of one or more commercial-level frequency regulation power plants that incorporate our Smart Energy Matrix™ technology. However, we have no experience with such projects at a commercial level, although we have designed, developed, constructed and installed two one-tenth scale demonstration units at existing utility

12




sites on the grid and have operated or are now operating them in demonstration and testing mode. However, we have never done these things commercially, nor ever obtained project financing (although we have experience in equity transactions). We expect that executing these tasks on a commercial level will be complex and challenging and we may not be successful. If we are not successful, then we will not achieve the revenues planned in our business model.

We have a history of losses and anticipate future losses and we will have limited revenues in the near term. Unless we raise additional capital to operate our business, we may not be able to continue as a going concern. Even with the cash raised in February 2007, our cash balances are sufficient to fund operations only into approximately the fourth quarter of 2007.

We have incurred significant losses from operations since our inception. As shown in our consolidated financial statements, we incurred significant losses from operations of approximately $12,682,000, $9,448,000 and $9,049,000 and operating cash decreases of approximately $8,482,000, $8,923,000 and $8,260,000, during the years ended December 31, 2006, 2005 and 2004, respectively. We expect to have positive EBITDA and be cash flow positive by 2010; however, to be successful we will need to raise additional capital in 2007 and 2008. In the event that we are not successful in raising equity or the timing of bringing in additional cash is delayed, we may not be successful.

We had approximately $5.3 million in cash and cash equivalents on hand at December 31, 2006. Approximately $10 million of additional equity funding was raised in February 2007. Based on our current cash usage rates and additional expenditures expected in support of our business plan, we estimate that we have adequate cash to fund operations only into the fourth quarter of 2007.

We are focused on further development of the Smart Energy Matrix™ to provide frequency regulation services, but this product will not generate revenues in the near term. We expect future revenues to come from a combination of the sale of services related to the Smart Energy Matrix™ and possible sales of Smart Energy 25 flywheel units. Other than revenue related to our research and development contracts in the amount of $2.2 million, we have had no revenues to date from our Smart Energy Matrix™. The timing of future revenues is uncertain.

Miller Wachman, LLP, our independent auditors, have included an explanatory paragraph related to a going concern uncertainty in their audit report on our consolidated financial statements for the fiscal year ended December 31, 2006, which identifies our recurring losses and negative cash flows and raises substantial doubt about our ability to continue as a going concern.

Our financial statements have been prepared on the basis of a going concern, which contemplates the realization of assets and the satisfaction of liabilities in the normal course of business. We have not made any adjustments to our financial statements as a result of the going concern uncertainty. If we cannot continue as a going concern, we may have to liquidate our assets and may receive significantly less than the values at which they are carried on our financial statements. Any shortfall in the proceeds from the liquidation of our assets would directly reduce the amounts that holders of our common stock could receive in liquidation.

Although the market for frequency regulation services is large and growing, we have not demonstrated an ability to sell into that market.

We intend to provide frequency regulation services using our Smart Energy Matrix™ in the spot or auction markets of regional grid operators, such as PJM Interconnection. In order to bid in these markets, one must be qualified to do so. We expect to receive the necessary approvals, but there is no assurance we will be successful.

13




Even if we successfully qualify to participate in the auction markets, if the structure of these markets changes due to regulatory modifications, for example, our business plan could be adversely affected. The central financial attraction for us in the auction market is that we are able to bid electronically into each auction. These auctions yield the same sales price for all successful bidders. If the auction market changes, we may be required to change our business plan and there can be no assurance that we will be successful in doing so.

Increases or decreases in purchase prices or availability of carbon fiber or other materials and commodities may affect our ability to achieve profitability.

We use carbon fiber in the manufacture of our flywheel systems. Other applications that require carbon fiber have substantially increased in the last few years. In response to this increased demand, suppliers are adding capacity but shortages and/or price fluctuations may affect our ability to manufacture our flywheel systems in a timely way and at a reasonable cost.

Fluctuations in energy prices may have a material impact on the pricing of frequency regulation services and therefore the profitability of our flywheel systems.

The market pricing for frequency regulation services tends to follow the pricing for energy. In the event of any substantial future erosion in the price of energy, frequency regulation prices could be adversely affected.

New sources of energy including the commissioning of nuclear power plants and other technologies could adversely affect the demand for frequency regulation services.

Potential expansion in the use of nuclear power or other new energy supply technologies could change the supply and demand for energy and may impact frequency regulation pricing.

Failure to protect our intellectual property could impair our competitive position.

Although we are unaware of any challenges to our intellectual property, we cannot provide assurance that we have or will be able to maintain a significant proprietary position on the basic technologies used in our flywheel systems. Our ability to compete effectively against alternative technologies will be affected by our ability to protect proprietary technology, systems designs and manufacturing processes. We do not know whether any of our pending or future patent applications under which we have rights will issue, or, in the case of patents issued or to be issued, that the claims allowed are or will be sufficiently broad to protect our technology or processes from competitors. Even if all of our patent applications are issued and are sufficiently broad, they may be challenged or invalidated. We could incur substantial costs in prosecuting or defending patent infringement suits, and such suits would divert funds and resources that could be used in our business. We do not know whether we have been or will be completely successful in safeguarding and maintaining our proprietary rights.

Further, our competitors or others may independently develop or patent technologies or processes that are substantially equivalent or superior to ours. If we are found to be infringing on third-party patents, we do not know whether we will be able to obtain licenses to use such patents on acceptable terms, if at all. Failure to obtain needed licenses could delay or prevent the development, manufacture or sale of our systems.

We rely, in part, on contractual provisions to protect trade secrets and proprietary knowledge. These agreements may be breached, and we may not have adequate remedies for any breach. Our trade secrets may also be known without breach of such agreements or may be independently developed by competitors or others. Our inability to maintain the proprietary nature of our technology and processes could allow competitors or others to limit or eliminate any competitive advantages we may have.

14




Government regulation may impair our ability to market our products.

Government regulation of our products, whether at the federal, state or local level, including any change in regulations or tariffs, product buy downs or tax rebates relating to purchase and installation of our products, may increase the cost and price of our systems, and may have a negative impact on our revenue and profitability. We cannot provide assurance that our products will not be subject to existing or future federal and state regulations governing traditional electric utilities and other regulated entities. We expect that our products and their installation will be subject to oversight and regulation at the local level in accordance with state and local ordinances relating to building codes, safety and related matters. We do not know the extent to which any existing or new regulations may impact our ability to distribute, install and service our products. Once our products reach the commercialization stage, federal, state or local government entities may seek to impose regulations.

The exercise of options and warrants and other issuances of shares will likely have a dilutive effect on our stock price.

As of December 31, 2006, there were outstanding options to purchase an aggregate of 6,546,886 shares of our common stock at prices ranging from $0.255 per share to $9.31 per share, of which options to purchase 5,672,000 shares were exercisable as of such date. As of December 31, 2006, there were outstanding warrants to purchase 5,543,860 shares of our common stock, all of which were exercisable as of December 31, 2006. During February 2007, we issued approximately 11.8 million shares of common stock and warrants to purchase 5.9 million shares at an exercise price of $1.33 per share.

The exercise of options and warrants at prices below the market price of our common stock could adversely affect the price of our common stock. Additional dilution may result from the issuance of shares of our capital stock in connection with collaborations or manufacturing arrangements or in connection with other financing efforts.

Our financial performance could be adversely affected if we are unable to retain or attract key technical personnel.

Our future success also depends to a large degree on the technical skills of our engineering staff and our ability to attract key technical personnel. Competition for skilled technical professionals is intense and we may not be successful in attracting and retaining the talent necessary to design, develop and manufacture our flywheel products.

Competitors in the frequency regulation market include established utilities and independent service providers with far greater resources than we have.

The frequency regulation services market is being served by well-known utilities and independent service providers that use conventional generators. We will be competing with established generators that have far greater resources than we do.

We have anti-takeover defenses that could delay or prevent an acquisition and changes in control that could adversely affect the price of our common stock.

Provisions of our certificate of incorporation, by-laws, Rights Agreement and Delaware law may have the effect of deterring unsolicited takeovers or delaying or preventing changes in control of management, including transactions in which our stockholders might otherwise receive a premium for their shares over then current market prices. In addition, these provisions may limit the ability of stockholders to approve transactions that they may deem to be in their best interest.

Our certificate of incorporation permits our board of directors to issue preferred stock without stockholder approval upon such terms as the board of directors may determine. The rights of the holders

15




of our common stock will be subject to, and may be adversely affected by, the rights of the holders of any preferred stock that may be issued in the future. The issuance of preferred stock, while providing desirable flexibility in connection with possible acquisitions and other corporate purposes, could have the effect of making it more difficult for a third party to acquire, or of discouraging a third party from acquiring, a majority of our outstanding common stock. Although we have no present intention of issuing any additional preferred stock, an issuance of a substantial number of preferred shares could adversely affect the price of our common stock.

In addition, our certificate of incorporation and our amended and restated by-laws provide that:

·       Our directors may only be removed for cause by a majority of the outstanding capital stock entitled to vote in the election of directors

·       Our stockholders do not have the power to call special meetings of stockholders; and

·       The provisions relating to the classified board, removal of directors and calling of special stockholders meetings may only be amended by a 662¤3% vote of the outstanding shares of common stock, voting together as a single class.

These provisions make it more difficult for our stockholders to change the composition of the board of directors and approve transactions they may deem to be in their best interests that are not approved by the board of directors.

Pursuant to a Rights Agreement, we issued rights as a dividend on common stock on October 7, 2002, each of which entitles the holder to purchase 1/100th of a share of newly issued preferred stock for $22.50 in the event that any person not approved by the board of directors acquires more than 15% (35% in the case of one large shareholder, Perseus Capital, L.L.C. and its affiliates, that at that time owned more than 15%) of Beacon’s outstanding common stock, or in the event of an acquisition by another company, $22.50 worth of the common stock of the other company at half its market value (in each case the rights held by the acquiring person are not exercisable and become void).

Item 1B.               Unresolved Staff Comments

None.

Item 2.                        Properties

Our principal executive offices, laboratory and manufacturing facilities are located at a single location in Wilmington, Massachusetts. This 51,650 square foot facility operates under a lease that expires on September 30, 2007. Our facility is designed for the assembly and test of flywheel systems and this capability continues to be available in the event that we complete development and begin production. Testing and development of the Smart Energy 25 flywheel is expected to be completed by July of 2007. Once development is completed, we will begin to ramp up our production capabilities in anticipation of having our first frequency regulation facility operational April 2008 and between 10 and 20 megawatts in operation by the end of 2008. The build-out of our manufacturing capability will require expansion of our existing facility or additional space at other locations. We are currently evaluating these alternatives, which may include leasing additional space in our current facility or relocating some or all functions to another facility. In addition, we are evaluating several possible locations for our first commercial frequency regulation facility and expect to make a determination of its location and begin build-out later in 2007.

Item 3.                        Legal Proceedings

We are not involved in any legal proceedings that are considered material; however, we may from time to time be involved in legal proceedings in the ordinary course of our business.

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Item 4.                        Submission of Matters to a Vote of Security Holders

None

Executive Officers

The names, ages, current positions and principal occupations during the last five years of our current Executive Officers Executive Officers are described below.

Name

 

Age

 

Position

F. William Capp

 

58

 

President and Chief Executive Officer, Director

Matthew L. Lazarewicz

 

56

 

Vice President of Engineering and Chief Technical Officer

James M. Spiezio

 

59

 

Vice President of Finance, Chief Financial Officer, Treasurer and Secretary

 

F. William Capp.

Mr. Capp has served as our President, Chief Executive Officer and Board member since December 1, 2001 when he joined the Company. Mr. Capp received his Bachelor of Science in Aeronautical Engineering from Purdue University, a Master of Business Administration and a Master’s Degree in Mechanical Engineering from the University of Michigan.

Matthew L. Lazarewicz.

Mr. Lazarewicz has served as our Vice President of Engineering since February 1999, and was named our Chief Technical Officer in September of 2001. Mr. Lazarewicz is a Registered Professional Engineer in the Commonwealth of Massachusetts and received both Bachelor’s and Master’s Degrees in Mechanical Engineering from the Massachusetts Institute of Technology. Mr. Lazarewicz also completed his Master’s Degree in Management at the Massachusetts Institute of Technology Sloan School of Management.

James M. Spiezio.

Mr. Spiezio joined our Company in May 2000. He has served as Vice President of Finance, Chief Financial Officer and Treasurer since July 2000, Secretary since March 2001, and was our Corporate Controller from May 2000 to July 2000. He has over twenty-six years of diversified manufacturing and financial management experience. Mr. Spiezio is a graduate of the Indiana University School of Business.

17




PART II

Item 5.                        Market for Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities

Our common stock is quoted on the NASDAQ Capital Market under the symbol “BCON”. The following table sets forth the high and low sales price of the common stock for the periods indicated.

 

High

 

Low

 

Year ended December 31, 2006

 

 

 

 

 

Fourth quarter

 

$

1.24

 

$

0.99

 

Third Quarter

 

$

1.54

 

$

1.12

 

Second quarter

 

$

1.82

 

$

1.02

 

First Quarter

 

$

2.15

 

$

1.42

 

Year ended December 31, 2005

 

 

 

 

 

Fourth quarter

 

$

3.02

 

$

1.70

 

Third Quarter

 

$

5.35

 

$

1.01

 

Second quarter

 

$

1.22

 

$

0.74

 

First Quarter

 

$

1.43

 

$

0.60

 

 

On March 21, 2007 the last reported sale price of our common stock on the NASDAQ Capital Market was $0.83 per share, and there were 308 holders of record of common stock. The number of record holders does not include holders of shares in “street name” through brokers.

On March 27, 2007, we received a letter from the Nasdaq Stock Market indicating that for the last 30 consecutive business days, the bid price of our common stock has closed below the minimum $1.00 per share requirement for continued inclusion on the Nasdaq Stock Market based on Marketplace Rule 4310(c)(4). In accordance with Marketplace Rule 4310(c)(8)(D), we have been provided 180 calendar days, or until September 24, 2007, to regain compliance. If at any time before September 24, 2007 our common stock has a closing bid price of $1.00 or more for a minimum of 10 consecutive business days the Nasdaq Stock Market Staff will notify us that we comply with Rule 4310(c)(4).

If we have not met the requirements of Rule 4310(c)(4) by September 24, 2007 but meet any one of the three criteria as set forth in Marketplace Rule 4310(c), we will be granted an additional 180 calendar day compliance period to March 21, 2008.

18




Performance Graph

The line graph below compares the cumulative total stockholder return for the past five years through the year ended December 31, 2006 of our common stock against the cumulative total return of the NASDAQ Stock Market Index and the Dow Jones Utility Index for the same period. The graph and table assume that $100 was invested on January 1, 2001, in each of our common stock, the NASDAQ Stock Market Index and the Dow Jones Utility Index, and that all dividends were reinvested. No cash dividends have been declared on our common stock.

GRAPHIC


*                    Stockholder returns over the indicated period should not be considered indicative of future stockholder returns.

The foregoing Performance Graph is not deemed to be “soliciting material” or to be “filed” with the SEC or subject to Regulation 14A or 14C under the Securities Exchange Act of 1934 or to the liabilities of Section 18 of the Securities Exchange Act of 1934, and will not be deemed to be incorporated by reference into any filing under the Securities Act of 1933 or the Securities Exchange Act of 1934, except to the extent we specifically incorporate it by reference into such a filing.

We have never declared or paid cash dividends on shares of our common stock. We expect to retain any future earnings, if any, to finance the expansion of our business, and therefore do not expect to pay cash dividends in the foreseeable future. Payment of future cash dividends, if any, will be at the discretion of our board of directors after taking into account various factors, including our financial condition, operating results, current and anticipated cash needs and plans for expansion.

Equity Compensation Plan Information.   The following table gives information about equity awards under our stock option plan and employee stock purchase plan, as of December 31, 2006.

Plan category

 

Number of securities to
be issued upon exercise
of outstanding options,
warrants and rights

 

Weighted average
exercise price of
outstanding options,
warrants and rights

 

Number of securities
remaining available for
future issuance

 

Equity compensation plans approved by security holders

 

 

6,446,886

 

 

 

$

1.23

 

 

 

12,653,061

 

 

Equity compensation plans not approved by security holders

 

 

100,000

 

 

 

$

1.23

 

 

 

 

 

Total

 

 

6,546,886

 

 

 

$

1.23

 

 

 

12,653,061

 

 

 

19




For additional information concerning our equity compensation plans, see discussion in footnotes 2 and 8 to our consolidated financial statements and under the caption “Compensation Discussion and Analysis” in our proxy statement for the Annual Meeting of Stockholders to be filed with the Securities and Exchange Commission on or prior to April 30, 2007.

Purchases of Equity Securities by the Issuer and Affiliated Purchasers

There was no stock repurchase activity in 2006.

20




Item 6.                        Selected Consolidated Financial Data

The following selected financial data should be read together with “Management’s Discussion and Analysis of Financial Condition and Results of Operations” and the financial statements, including the related notes, found elsewhere in this Form 10-K.

The following tables present selected historical financial data for the years ended December 31, 2006, 2005, 2004, 2003 and 2002 and for the period from May 8, 1997, the date of Beacon’s inception, through December 31, 2006.

 

 

 

 

 

 

 

 

 

 

 

 

Period from

 

 

 

 

 

 

 

 

 

 

 

 

 

Date of Inception

 

 

 

 

 

 

 

 

 

 

 

 

 

May 8, 1997

 

 

 

Year ended December 31,

 

through December 31,

 

 

 

2006

 

2005

 

2004

 

2003

 

2002

 

2006

 

 

 

(in thousands, except per share data)

 

 

 

Consolidated Statements of Operations Data:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revenue

 

$

969

 

$

1,487

 

$

325

 

$

 

$

 

 

$

3,332

 

 

Cost of goods sold

 

845

 

1,575

 

1,458

 

 

 

 

3,878

 

 

Gross profit

 

124

 

(88

)

(1,133

)

 

 

 

(546

)

 

Operating expenses:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative

 

6,508

 

6,334

 

4,197

 

4,936

 

5,637

 

 

45,098

 

 

Research and development

 

4,748

 

1,408

 

3,532

 

3,550

 

7,130

 

 

60,032

 

 

Loss on contract commitments

 

1,385

 

1,535

 

 

 

 

 

3,295

 

 

Depreciation and amortization

 

96

 

83

 

187

 

285

 

1,644

 

 

4,317

 

 

Casualty loss

 

69

 

 

 

 

 

 

69

 

 

Restructuring charges

 

 

 

 

 

2,159

 

 

2,159

 

 

Loss on impairment of assets

 

 

 

 

367

 

4,297

 

 

4,664

 

 

Total operating expenses

 

12,806

 

9,360

 

7,915

 

9,138

 

20,867

 

 

119,634

 

 

Loss from operations

 

(12,682

)

(9,448

)

(9,049

)

(9,138

)

(20,867

)

 

(120,180

)

 

Interest and other income (expense), net

 

519

 

136

 

3,719

 

520

 

28

 

 

6,778

 

 

Net loss

 

(12,163

)

(9,312

)

(5,330

)

(8,618

)

(20,839

)

 

(113,402

)

 

Preferred stock dividends

 

 

 

 

 

 

 

(36,826

)

 

Accretion of redeemable convertible preferred stock

 

 

 

 

 

 

 

(113

)

 

Loss to common shareholders

 

$

(12,163

)

$

(9,312

)

$

(5,330

)

$

(8,618

)

$

(20,839

)

 

$

(150,341

)

 

Loss per share, basic and diluted

 

$

(0.21

)

$

(0.20

)

$

(0.12

)

$

(0.20

)

$

(0.49

)

 

 

 

 

Shares used in computing net loss per shares, basic and diluted

 

59,080

 

47,666

 

43,453

 

42,886

 

42,797

 

 

 

 

 

 

 

As of December 31,

 

 

 

2006

 

2005

 

2004

 

2003

 

2002

 

 

 

(in thousands)

 

Balance Sheet Data:

 

 

 

Cash and cash equivalents

 

$

5,251

 

$

13,890

 

$

5,097

 

$

8,909

 

$

17,867

 

Working capital

 

3,310

 

13,223

 

4,213

 

8,838

 

16,865

 

Total assets

 

7,258

 

16,126

 

7,086

 

12,067

 

20,906

 

Total stockholders’ equity

 

3,900

 

13,655

 

5,110

 

9,692

 

18,075

 

 

21




Item 7.                        Management’s Discussion and Analysis of Financial Condition and Results of Operation

The following discussion of our financial condition and results of operations should be read in conjunction with our financial statements, the notes to those financial statements and other financial information appearing elsewhere in this document. In addition to historical information, the following discussion and other parts of this document contain forward-looking statements that reflect plans, estimates, intentions, expectations and beliefs. Actual results could differ materially from those discussed in the forward-looking statements. See “Note Regarding Forward-Looking Statements.”  Factors that could cause or contribute to such differences include, but are not limited to, those set forth in the “Risk Factors” in Item 1A and contained elsewhere in this Form 10-K.

Critical accounting policies and estimates

The preparation of financial statements requires management to make estimates and judgments that affect the reported amounts of assets, liabilities, revenues, expenses and related disclosures. On an ongoing basis, management evaluates our estimates and assumptions including but not limited to those related to revenue recognition, asset impairments, inventory valuation, warranty reserves and other assets and liabilities. Management bases its estimates on historical experience and various other assumptions that it believes to be reasonable under the circumstances, the results of which form the basis for making judgments about the carrying values of assets and liabilities that are not readily apparent from other sources. Actual results may differ from these estimates under different assumptions or conditions.

Revenue Recognition.   Although we have shipped products and recorded contract revenues, our operations have not yet reached a level that would qualify us to emerge from the development stage. Therefore we continue to be accounted for as a development stage company under Statement of Financial Accounting Standards No. 7 “Accounting and Reporting by Development Stage Enterprises.”

We recognize revenues in accordance with accounting principles generally accepted in the United States of America. Generally, revenue is recognized on transfer of title, typically when products are shipped and all related costs are estimable. For sales to distributors, we make an adjustment to defer revenue until products are subsequently sold by distributors to their customers.

Government Contract Revenue Recognized on the Percentage-of-Completion Method.   We recognize contract revenues using the percentage-of-completion method, based primarily on contract costs incurred to date compared with total estimated contract costs. Changes to total estimated contract costs or losses, if any, are recognized in the period in which they are determined. Revenues recognized in excess of amounts billed are classified as current assets, and included in “Prepaid expenses and other current assets” in our balance sheets. Amounts billed to clients in excess of revenues recognized to date are classified as current liabilities under “Advance billings on contracts.”  Changes in project performance and conditions, estimated profitability, and final contract settlements may result in future revisions to construction contract costs and revenue.

All of our research and development contracts are subject to cost review by the respective agencies. Our reported results from these contracts could change adversely as a result of these reviews.

Loss on Contract Commitments.   Each quarter, we perform an evaluation of expected costs to complete our in-progress contracts that we account for using the percentage-of-completion method. In the event that the total expected costs to complete a contract exceed the expected total contract revenue, we immediately record a loss on the contract to the extent that the expected loss exceeds the expected revenue from the contract.

Inventory Valuation.   We value our inventory at the lower of actual cost or the current estimated market value. We regularly review inventory quantities on hand and record a provision for excess and obsolete inventory based primarily on historical usage for the prior twelve month period and future sales

22




forecasts. Although we make every effort to ensure the accuracy of our forecasts of future product demand, any significant unanticipated changes in demand or technological developments could have a significant impact on the value of our inventory and thus our reported operating results. For the years ended December 31, 2006, 2005 and 2004, reserves were recorded to fully offset the value of our inventory. These impairment charges were made due to the uncertainty of realizing any future value from the inventory due to the lack of substantial revenues to date from our inverter product line. Materials used in the development of the Smart Energy 25 flywheel and our other development efforts are considered research and development materials, and are expensed as incurred in accordance with Statement of Financial Accounting  Standards No. 2 “Accounting  for Research and Development Costs.”

Patent Costs.   We will capitalize external legal costs incurred in the defense of our patents where we believe that the future economic benefit of the patent will be increased. We monitor the legal costs incurred and the anticipated outcome of the legal action and, if changes in the anticipated outcome occur, capitalized costs will be adjusted in the period the change is determined. Patent costs are amortized over the remaining life of the patents. We own intellectual property in the form of patents on our flywheel vacuum system, our heat pipe cooling systems, DC output paralleling, metal hub, low-loss motor, co-mingled rims and earthquake-tolerant bearings on our flywheel products, and anti-islanding software, drawings, source code, and production know-how on our inverter products, and expect to obtain other patents during 2007 and beyond. These costs were being amortized during 2004, but we recorded impairment charges to write down these assets to zero on the balance sheet at December 31, 2004. These impairment charges were made due to the uncertainty of realizing any future value from this property mainly due the lack of substantial revenues to date. Accordingly, all costs incurred during 2005 and 2006 related to the development of intellectual property have also been expensed as incurred.

Warranty Reserves.   Our warranties require us to repair or replace defective products returned to us during the applicable warranty period at no cost to the customer. We record an estimate for warranty-related costs based on actual historical return rates, anticipated return rates and repair costs at the time of sale. A significant increase in product return rates, or a significant increase in the costs to repair products, could have a material adverse impact on future operating results for the period or periods in which such returns or additional costs materialize and thereafter.

Income Taxes.   Deferred tax assets and liabilities are determined based on differences between the financial reporting and income tax bases of assets and liabilities, as well as net operating loss and tax credit carry-forwards, and are measured using the enacted tax rates and laws that will be in effect when the differences reverse. Deferred tax assets are reduced by a valuation allowance to reflect the uncertainty associated with their ultimate realization.

Significant management judgment is required in determining the provision for income taxes, the deferred tax assets and liabilities and any valuation allowance recorded against deferred tax assets. The valuation allowance is based on our estimates of taxable income and the period over which our deferred tax assets will be recoverable. In the event that actual results differ from these estimates or we adjust these estimates in future periods we may need to establish an additional valuation allowance or reduce our current valuation allowance which could materially impact our tax provision.

Long-Lived Assets.   In accordance with Statement of Financial Accounting Standards No. 144 “Accounting for the Impairment or Disposal of Long-Lived Assets” long-lived assets we hold and use are reviewed to determine whether any events or changes in circumstances indicate that the carrying value of the asset may not be recoverable. The conditions to be considered include whether or not the asset is in service, has become obsolete, is damaged, or whether external market circumstances indicate that the carrying amount may not be recoverable. When appropriate we recognize a loss for the difference between the estimated fair value of the asset and the carrying amount. The fair value of the asset is measured using either available market prices or estimated discounted cash flows. Our analyses indicate that there was an

23




impairment of certain long-lived assets as a result of the December prototype malfunction, and we recognized an asset impairment charge of approximately $18,000 in 2006. This represents the estimated cost to repair certain damaged items. Based on our annual analysis, no asset impairment charges were considered necessary for 2005 or 2004.

Overview

Our initial product strategy was to develop high energy, composite flywheels for back-up powering of telecommunications applications. With the collapse of the telecommunications market which began in 2001, we recognized that our Smart Energy flywheel products as alternative backup solutions to the telecommunications industry were not a means to produce meaningful revenues. With that recognition, we initiated a series of cost cutting measures throughout 2002 and 2003. The focus of these efforts was to reduce cash usage while preserving our intellectual properties and maintaining the integrity of our public company requirements while evaluating all potential product markets for our technologies and considering acquisitions or mergers that could lead to increased shareholder value. We have:

(i)            Identified promising applications for our Smart Energy Matrix™ design in the electric utility power grid marketplace.

(ii)        Pursued additional development and design contracts for a variety of applications by federal agencies. We have been successful in obtaining contracts and are continuing our efforts to obtain additional research and development funding.

(iii)    Field-tested scale-model Smart Energy Matrix flywheel systems for frequency regulation in two states, which has resulted in certification of our technology for frequency regulation in the State of California. In March 2007, NYSERDA and the US DOE determined that the test of our second demonstration system in New York was also a success and that no further data acquisition or testing was required. This milestone has set the stage for us to become a fully qualified market participant should we decide to commercialize our technology in New York.

(iv)      Completed a significant portion of the development effort for our Smart Energy 25 flywheel in 2006.

We must raise additional funds to execute our business plan. Although funding of approximately $10 million was raised in February 2007, based on our rate of expenditure of cash and the additional expenditures expected to support our business plan we estimate that we have sufficient cash to fund operations into approximately the fourth quarter of 2007. We need to obtain additional investments in 2007 to fund:

·       Our continuation as a going concern

·       Ongoing research and development of the Smart Energy 25 flywheel and the Smart Energy Matrix™ multi-flywheel system

·       The ramp up of our manufacturing and assembly capacity

·       The design and build-out of facilities to provide frequency regulation services to the electricity grid

·       Working capital requirements; and

·       The identification and development of new business opportunities.

We are continuing to develop the Smart Energy 25 flywheel, which is the core component of the Smart Energy Matrix™ flywheel system. In order to complete development of the Smart Energy Matrix™ flywheel system, build, operate and receive fees for frequency regulation services of at least one megawatt from a commercial sized flywheel-based frequency regulation system and have sufficient working capital to

24




continue to execute our business plan through 2007, we will need to raise approximately $20 million of funding. Also, we will need to raise additional amounts beyond the foregoing $20 million to finance the various additional frequency regulation facilities that are contemplated by our business plan.

As part of our new business development, we may evaluate possible acquisitions of enterprises or technologies that we would consider synergistic from a market, technology or product perspective.

From inception through December 31, 2006, we have incurred losses of approximately $150.4 million. We expect to continue to incur losses as we expand our product development and begin to increase our manufacturing capacity.

Revenues.   We were awarded fixed price research and development contracts from government agencies and are pursuing similar contracts from other government agencies. We have determined that we will recognize revenues using the percentage of completion method for such contracts. We are continuing to evaluate markets for our flywheel systems but we have not recognized revenues from these products. We have placed development prototype flywheels with potential customers and shipped pre-production units. These flywheel products were provided to potential customers without charge or on a demonstration basis to allow us access to field test information and to demonstrate the application of our technologies.

Cost of Goods Sold.   Cost of goods sold on fixed price research and development contracts are predominantly being recorded on the percentage of completion method and consist primarily of direct labor and material, subcontracting and associated overhead costs.

Selling, General and Administrative Expenses.   Our sales and marketing expenses consist primarily of compensation and benefits for sales and marketing personnel and related business development expenses. In 2004 we expanded our sales and marketing effort into the renewable energy market for the Smart Power M5 inverter product. We continue to rely on engineering personnel to provide technical specifications and product overviews to our potential customer base. We expect sales and marketing expenses to continue to increase as we expand efforts to define new markets for our products. General and administrative expenses consist primarily of compensation and benefits related to our corporate staff, professional fees, insurance and travel. In 2005 we incurred significant non-recurring professional expenses relating to the failed attempt to acquire NxtPhase T&D Corporation and our fundraising efforts. In 2006, our selling, general and administrative expenses increased, primarily due to compensation costs associated with equity based compensation. We expect our selling, general and administrative expenses to increase slightly in 2007 over 2006 due primarily to the implementation and reporting expenses associated with compliance with the internal control provisions of the Sarbanes-Oxley Act of 2002, fundraising activities, and marketing, sales and business development expenses related to the Smart Energy Matrix.

Research and Development.   Our cost of research and development consists primarily of the cost of compensation and benefits for research and development, staffing, as well as materials and supplies used in the engineering design and development process. These costs are expected to increase in 2007 as compared to 2006 as we complete the development and testing of the Smart Energy 25 flywheel and the design of the Smart Energy Matrix™ and frequency regulation facility.

Loss on Contract Commitments.   We will establish reserves for anticipated losses on contract commitments if, based on cost estimates to complete the commitment, we determine that a loss will be incurred. We recorded a $1.4 million charge during 2006 and $1.5 million in 2005 for anticipated losses on our research and development contracts. We did not accrue such losses during 2004. We are most likely to recognize probable losses on contract commitments early in a product’s introduction prior to being able to realize expected decreases in cost per unit through engineering design changes, operating efficiencies, and volume purchasing discounts. On government contracts, we will, on a quarterly basis, evaluate our estimated costs to complete and establish reserves when appropriate.

25




Restructuring and asset impairment charges.   We did not recognize any material restructuring charges in 2006, 2005 or 2004. Asset impairment charges of approximately $18,000 were recorded in 2006 related to damages resulting from the prototype malfunction in December 2006.

Depreciation and Amortization.   Our depreciation and amortization is primarily related to depreciation on capital expenditures and the amortization of lease and leasehold costs related to our facilities. We have intellectual property in the form of patents on our flywheel vacuum system, our heat pipe cooling systems, DC output paralleling, metal hub, low-loss motor, co-mingled rims and earthquake-tolerant bearings on our flywheel products, and anti-islanding software, drawings, source code, and production know-how on our Smart Power M5 inverter system, and expect to obtain other patents during 2006 and beyond. These costs were being amortized during 2004, but we recorded impairment charges to write down these assets to zero on the balance sheet at December 31, 2004. These impairment charges were made due to the uncertainty of realizing any future value from this property mainly due the lack of substantial revenues to date. Accordingly, all costs incurred during 2005 and 2006 related to the development of intellectual property have been expensed as incurred.

Interest and Other Income/Expense, net.   In 2006, non-operating income consists primarily of interest income resulting from cash on hand, and approximately $18,000 received in settlement of a class action suit relating to unfair practices engaged in by certain insurance brokerage firms. In 2005 and 2004, our non-operating income and expenses are primarily attributable to realized gains on the sale of our available-for-sale securities and a warrant, a write-back resulting from loan payments on a reserved loan to a former officer of the Company, a cash settlement relating to our failed attempt to acquire NxtPhase T&D Corporation, interest income resulting from cash on hand, accrued dividends receivable and the 7% conversion premium from the conversion of our holdings of Series A Preferred Stock of Evergreen Solar, Inc., partially offset by interest expense associated with our capital leases.

Accounting Pronouncements

Recently Adopted Accounting Pronouncements

Share-Based Payments

During the first quarter of 2006, we adopted the provisions of, and accounted for, stock-based compensation in accordance with the Financial Accounting Standards Board’s Statement of Financial Accounting Standards No. 123R (“SFAS 123R”), “Share-Based Payment.” In conjunction with the adoption of SFAS 123R, we also adopted SEC Staff Accounting Bulletin 107 (“SAB 107”), which provides additional guidance on disclosure topics related to share-based payments.

Under the fair value recognition requirements of SFAS 123R, stock-based compensation cost is measured at the grant date based on the fair value of the award and is recognized as an expense as it is earned over the requisite service period, which is the vesting period. To implement this standard, we elected the modified-prospective transition method, under which prior periods are not revised for comparative purposes. The valuation provisions of SFAS 123R apply to new grants and to grants that were outstanding as of the effective date and are subsequently modified. Estimated compensation expense for grants that were outstanding as of the effective date will be recognized over the remaining vesting period using the compensation cost estimated for the SFAS 123 pro forma disclosures.

The adoption of SFAS 123R had a material impact on our consolidated financial position and results of operations. See Note 8 of our Consolidated Financial Statements for further information regarding our stock-based compensation assumptions and expenses, including pro forma disclosures for prior periods as if we had recorded stock-based compensation expense during such periods.

26




Accounting Changes and Error Corrections

During the first quarter of 2006, we also adopted SFAS No. 154 “Accounting Changes and Error Corrections—A Replacement of APB Opinion No. 20 and FASB Statement No 3,”which became effective for accounting changes and corrections of errors made in fiscal years beginning after December 15, 2005. This Statement applies to all voluntary changes in accounting principle. When a pronouncement includes specific transition guidance, those provisions should be followed. This statement requires retrospective application to prior periods’ financial statements of changes in accounting principle, unless it is impracticable to determine either the period-specific effects or the cumulative effect of the change. There have been no accounting changes or error corrections required since our adoption of this pronouncement that required retroactive restatements.

Inventory Costs

In November 2004, the Financial Accounting Standards Board (FASB) issued SFAS No. 151, “Inventory Costs—An Amendment of ARB No. 43, Chapter 4,” which clarifies the accounting for abnormal amounts of idle facility expense, freight, handling costs and wasted material (spoilage). We adopted SFAS No. 151 in 2006. However, due to our lack of substantial revenues from our inverter product line and the uncertainty of any future value, our inventory is fully-reserved. Materials used in our research and development effort are expensed as incurred. Therefore, the adoption of SFAS No. 151 did not have a material impact on our results of operations or financial condition.

Correcting Prior Year Errors

In September 2006, the SEC issued Staff Accounting Bulletin (SAB) No. 108, “Considering the Effects of Prior Year Misstatements when Quantifying Misstatements in Current Year Financial Statements,” which became effective for fiscal years ending after November 15, 2006. SAB No. 108 requires that companies utilize a “dual-approach” to assessing the quantitative effects of financial statements misstatements. The dual approach includes both an income statement-focused and balance sheet-focused assessment. To date, implementation of this guidance has not had any significant impact on our financial position or results of operations.

Accounting for Registration Payment Arrangements

In December, 2006, the FASB issued FASB Staff Position No. EITF 00-19-2, “Accounting for Registration Payment Arrangements.” This Staff Position, which is in effect immediately, specifies that the contingent obligation to make future payments or otherwise transfer consideration under a registration payment arrangement should be separately recognized and measured in accordance with FASB Statement No. 5, “Accounting for Contingencies.” Since we currently have an active registration statement on file with the SEC, any agreement related to equity-raising activity would need to be evaluated according to the terms of this Staff Position. Although there is no current impact on our results of operations or financial obligation, it is possible that these requirements could have an impact on future financial statements.

Recently Issued Accounting Pronouncements and Regulations

Fair Value Measurements

In July 2006, the FASB issued SFAS No. 157, “Fair Value Measurements,” which enhances existing guidance for measuring assets and liabilities at fair value. SFAS No. 157 defines fair value, establishes a framework for measuring fair value and expands disclosure about fair value measurements. SFAS No. 157 applies to other accounting pronouncements that require fair value measurements; it does not require any new fair value measurements. SFAS No. 157 is effective for financial statements for fiscal year ends

27




beginning after November 15, 2007, which will be the first quarter of our 2008 fiscal year. We do not expect this statement will have a material impact on our results of operations or financial position.

Accounting for Tax Uncertainties

In July 2006, the FASB issued FASB Interpretation No. 48 (“FIN 48”), “Accounting for Uncertainty in Income Taxes—an Interpretation of Statement No. 109.” This Statement addresses uncertainty in tax positions recognized in a company’s financial statements and stipulates a minimum recognition threshold and measurement of a tax position taken or expected to be taken in a tax return. FIN 48 applies to fiscal years beginning after December 15, 2006, and thus will apply to our first fiscal quarter of 2007. We are still assessing the impact that FIN No. 48 will have on our results of operations, financial positions, or cash flows; but currently, we do not expect the impact to be material.

Results of operations.

Comparison of Year ended December 31, 2006 and 2005

 

 

Year ended December 31,

 

 

 

2006

 

2005

 

$ Change

 

% Change

 

 

 

(in thousands)

 

Revenue

 

$

969

 

$

1,487

 

 

$

(518

)

 

 

(35

%)

 

Cost of goods sold

 

845

 

1,575

 

 

(730

)

 

 

(46

%)

 

Gross margin

 

124

 

(88

)

 

212

 

 

 

241

%

 

Selling, general and administrative

 

6,508

 

6,334

 

 

174

 

 

 

3

%

 

Research and development

 

4,748

 

1,408

 

 

3,340

 

 

 

237

%

 

Loss on contract commitments

 

1,385

 

1,535

 

 

(150

)

 

 

(10

%)

 

Depreciation and amortization

 

96

 

83

 

 

13

 

 

 

16

%

 

Casualty Loss

 

69

 

 

 

69

 

 

 

0

%

 

Interest and other income (expense), net

 

519

 

136

 

 

383

 

 

 

282

%

 

Net loss

 

$

(12,163

)

$

(9,312

)

 

$

(2,851

)

 

 

(31

%)

 

 

Revenue.

The following table provides details of our revenues for the twelve months ended December 31, 2006 and 2005.

 

 

 

 

 

 

Cumulative

 

 

 

 

 

 

 

Year ended

 

Contract

 

Total

 

 

 

Percent

 

December 31,

 

Value

 

Contract

 

 

 

complete

 

2006

 

2005

 

Earned

 

Value

 

 

 

 

 

(dollars in thousands)

 

CEC

 

 

94

%

 

$

226

 

$

929

 

 

$

1,155

 

 

 

$

1,233

 

 

NYSERDA PON 846

 

 

88

%

 

235

 

330

 

 

565

 

 

 

646

 

 

Bechtel Bettis

 

 

100

%

 

 

71

 

 

98

 

 

 

98

 

 

NYSERDA PON 800

 

 

84

%

 

32

 

21

 

 

52

 

 

 

63

 

 

Air Force Research Laboratory

 

 

35

%

 

263

 

 

 

263

 

 

 

750

 

 

Sandia DOE Earmark

 

 

10

%

 

75

 

 

 

75

 

 

 

752

 

 

Total Contract Revenue

 

 

 

 

 

$

831

 

$

1,351

 

 

$

2,208

 

 

 

$

3,542

 

 

M5 and accessories

 

 

 

 

 

138

 

136

 

 

 

 

 

 

 

 

 

Total

 

 

 

 

 

$

969

 

$

1,487

 

 

$

2,208

 

 

 

$

3,542

 

 

 

In the year ended December 31, 2006, we recorded revenue from flywheel-related research and development contracts, using the percentage of completion method, of approximately $831,000, and

28




recorded revenue of approximately $138,000 from the sale of Smart Power M5™ inverter systems and related products. In 2005 we recorded revenue from flywheel related government contracts of approximately $1,351,000 and recorded approximately $136,000 from the sale of Smart Power M5 inverter systems and related products. Contract revenue was lower in 2006 compared to 2005 by approximately $520,000, or 38%, primarily the result of the completion of the majority of the milestones on our demonstration contracts with CEC and NYSERDA in 2005. This decrease was partially offset by revenue on a contract awarded in September 2006 from the U.S. Department of Energy (DOE), to be administered by Sandia National Laboratories. The purpose of this contract is to design a 20-megawatt Smart Energy Matrix™ frequency regulation facility. This project directly supports our plan to develop a commercial-scale flywheel-based frequency regulation facility in 2008. The Sandia contract, valued at $752,500 over a 12-month period, will provide funding for a portion of our expected development cost.

Cost of Goods Sold.   Cost of goods sold in 2006 includes costs incurred in performance of government contracts calculated on the percentage of completion method in the amount of approximately $831,000 and the cost of materials, labor, overheads and warranty accruals for inverter products sold in the amount of approximately $14,000.

Selling, General and Administrative Expenses.

 

Amount

 

 

 

(in thousands)

 

Year ended December 31, 2005

 

 

$

6,334

 

 

Reductions:

 

 

 

 

 

Subcontractors and consultants

 

 

(748

)

 

Legal and professional fees

 

 

(700

)

 

Public company expenses

 

 

(149

)

 

Audit fees

 

 

(37

)

 

Increases:

 

 

 

 

 

Stock compensation expense

 

 

1,609

 

 

Salaries and benefits

 

 

70

 

 

Office equipment upgrades

 

 

36

 

 

Other

 

 

93

 

 

Year ended December 31, 2006

 

 

$

6,508

 

 

 

In total, selling, general and administrative costs increased 2.7%, or approximately $174,000 from 2005 to 2006. Increases were primarily related to the following: non-cash stock compensation of approximately $1,609,000 due to the implementation of FAS123R; salaries and benefits of additional staff of approximately $70,000; computer upgrades of approximately $36,000; and other expenses which were primarily related to our preparations for the requirements of Section 404 of the Sarbanes Oxley Act of 2002. These increases were partially offset by non-recurring costs that were incurred in 2005 related to a possible acquisition that ultimately was not completed. Costs associated with the potential acquisition were legal and professional fees of approximately $700,000; subcontractor and consultant costs of approximately $748,000, public company expenses of approximately $149,000, and audit fees of approximately $37,000. We expect our selling, general and administrative expenses to be somewhat higher in 2007 than 2006 due primarily to anticipated fund-raising expenses, implementation and reporting expenses associated with compliance with the Sarbanes-Oxley Act of 2002, increases in staffing needed to support the move to production, and increased marketing and sales expenses associated with flywheel products.

29




Research and Development Expenses.

Research and development expenses:

 

Amount

 

 

 

(in thousands)

 

Year ended December 31, 2005

 

 

$

1,408

 

 

Increases:

 

 

 

 

 

Expense materials

 

 

1,172

 

 

Salaries and benefits

 

 

851

 

 

Stock compensation expense

 

 

724

 

 

Engineering and manufacturing overheads applied

 

 

157

 

 

Consultants and subcontractors

 

 

81

 

 

Facility costs

 

 

165

 

 

Software maintenance

 

 

78

 

 

Travel

 

 

58

 

 

Other

 

 

54

 

 

Year ended December 31, 2006

 

 

$

4,748

 

 

 

The increase from 2005 to 2006 of approximately $3.3 million or 237% is primarily due to increased expenses for development materials of approximately $1,172,000, increased headcount-related expenses resulting from hiring engineering personnel to support our flywheel development of approximately $851,000, FAS123 non-cash stock compensation expense of approximately $724,000, lower overheads allocated to contracts of approximately $157,000, increased used of consultants of approximately $81,000, higher facility charges of approximately $165,000, higher software maintenance charges of approximately $78,000, increased travel charges of approximately $58,000, and other miscellaneous expenses of approximately $54,000. We expect research and development costs to increase substantially in 2007 over 2006 levels due to increased headcount and development material for the 25kWh flywheel and development activities on the Smart Energy Matrix.

Loss on contract commitments.   We recorded contract commitment losses on our research and development contracts in 2005 of $1,535,000 based on expected cost overruns related to material, labor and overhead, as well as unplanned overruns in the amount of labor required to complete the contracts. During 2006, we recorded additional charges totaling approximately $1,385,000 to the contract loss reserve. This amount consists of our expected cost share for the Sandia contract of approximately $240,000; increases in estimated material, labor, and travel costs expected to be needed to complete existing contracts of approximately $314,000; increases in the labor and overhead rates applied to the contracts based on actual costs of approximately $786,000, and other costs of $45,000.

Depreciation and Amortization.   Depreciation expense in 2006 was approximately $13,000, or 16% higher in 2006 than in 2005, due primarily to depreciation on new assets acquired during the latter half of 2005, upgrades to our office equipment, and capital expenditures in 2006 to develop our production capability for the Smart Energy 25.

Casualty loss.   On December 28, 2006, a malfunction occurred during the testing of a Smart Energy 25 flywheel which resulted in the loss of the flywheel and other inventory in the area (which had previously been expensed), as well as minor damage to the building improvements and other equipment. A casualty loss of approximately $69,000 was recorded for the estimated cost of repairs to the building improvements of approximately $34,000, the cost to repair fixed assets of approximately $18,000, replace damaged supplier equipment of $6,000 and perform necessary clean up of approximately $11,000. Additional costs to complete the building clean up and to assess the cause of the failure will be approximately $125,000. We expect that we will recover a portion of the additional costs from insurance.

30




Interest and Other Income/(Expense), net.   Interest and other income increased by approximately $383,000, or 282% from 2005 to 2006, primarily due to the increase in interest income due to higher cash balances. This increase was offset by the write-back of an officer loan reserve in 2005 of approximately $102,000, and lower gains on the sale of equipment.

Net Loss.   As a result of the changes discussed above, the net loss for 2006 was approximately $12,163,000 which compares to a net loss in 2005 of approximately $9,312,000, an increase in net loss of approximately $2,851,000 or 31%.

Comparison of Year ended December 31, 2005 and 2004

 

Year ended December 31,

 

 

 

2005

 

2004

 

$ Change

 

% Change

 

 

 

(in thousands)

 

Revenues

 

$

1,487

 

$

325

 

 

$

1,162

 

 

 

358

%

 

Cost of goods sold

 

1,575

 

1,458

 

 

117

 

 

 

8

%

 

Gross margin

 

(88

)

(1,133

)

 

1,045

 

 

 

92

%

 

Selling, general and administrative

 

6,334

 

4,197

 

 

2,137

 

 

 

51

%

 

Research and development

 

1,408

 

3,532

 

 

(2,124

)

 

 

60

%

 

Loss on contract commitments

 

1,535

 

 

 

1,535

 

 

 

n/a

 

 

Depreciation and amortization

 

83

 

187

 

 

(104

)

 

 

56

%

 

Interest and other income (expense), net

 

136

 

3,719

 

 

(3,583

)

 

 

96

%

 

Net loss

 

$

9,312

 

$

5,330

 

 

$

3,982

 

 

 

75

%

 

 

Revenue.   In 2005 we recorded revenue from flywheel related government contracts of approximately $1,351,000 and recorded approximately $136,000 from the sale of Smart Power M5 inverter systems and related products. In 2004 we recorded revenue from the sale of our Smart Power M5 inverter systems and related products in the amount of approximately $204,000. Revenue from flywheel related government contracts was approximately $121,000. Also in 2004, we provided $42,000 of engineering consulting services to third parties; these services were recorded as a reduction to research and development expense.

Cost of Goods Sold.   Cost of goods sold in 2005 includes costs incurred in performance of government contracts calculated on the percentage of completion method in the amount of approximately $1,336,000 and the cost of materials, labor, overheads and warranty accruals for inverter products sold in the amount of approximately $61,000. Also included in cost of good sold is a charge for abnormal idle plant costs in the amount of $178,000. In 2004, we established a reserve for our Smart Power M5 inventory of $1,025,000 as a result of lower than anticipated sales volumes of the Smart Power M5 and uncertainty as to when or at what price we will be able to sell our inventories. In addition to this charge to Cost of Goods Sold, we recorded an additional reserve for future warranty expenditures relating to the Smart Power M5 inverter of approximately $28,000.

31




Selling, General and Administrative Expenses.

 

Amount

 

 

 

(in thousands)

 

Year ended December 31, 2004

 

 

$

4,197

 

 

Reductions:

 

 

 

 

 

Directors & officers insurance premium

 

 

(83

)

 

Travel

 

 

(20

)

 

Increases:

 

 

 

 

 

Merit increases, headcount increase

 

 

61

 

 

Public company expenses

 

 

451

 

 

Merger costs

 

 

837

 

 

Legal & audit

 

 

796

 

 

Sales consultants

 

 

75

 

 

Other

 

 

20

 

 

Year ended December 31, 2005

 

 

$

6,334

 

 

 

The increase from 2004 to 2005 of approximately $2.1 million was primarily the result of additional professional costs incurred in the potential acquisition of NxtPhase of approximately $837,000, additional audit and legal costs relating to the business combination proxy as well as drafting merger documents and costs of drafting and reviewing fundraising documents of approximately $796,000. This acquisition did not occur, and these costs were taken as period costs in 2005. Further cost increases included additional public company expenses such as Nasdaq fees, Board of Directors fees, and costs of a cancelled special meeting regarding the NxtPhase acquisition of approximately $451,000, headcount increases of approximately $61,000, additional business development consulting of approximately $75,000 and other general expenses of approximately $21,000, partially offset by lower D&O insurance premiums of approximately $83,000 and less travel of approximately $20,000. We expect our selling, general and administrative expenses to be somewhat lower in 2006 than 2005 due primarily to the non-recurring acquisition costs that will not be expended in 2006, partially offset by the additional costs expected in the implementation and reporting expenses associated with compliance with the Sarbanes-Oxley Act of 2002, fundraising activities, and marketing and sales expenses associated with flywheel products.

Research and Development Expenses.

 

 

Amount

 

 

 

(in thousands)

 

Year ended December 31, 2004

 

 

$

3,532

 

 

Reductions:

 

 

 

 

 

Engineering and manufacturing overheads applied

 

 

(1,719

)

 

Expense materials

 

 

(302

)

 

Amortization of IP

 

 

(109

)

 

Facility costs

 

 

(120

)

 

Other miscellaneous R&D costs

 

 

(86

)

 

Increases:

 

 

 

 

 

Salaries, benefits/merit and new hires

 

 

212

 

 

Year ended December 31, 2005

 

 

$

1,408

 

 

 

The decrease from 2004 to 2005 of approximately $2.1 million is primarily due to engineering effort being applied to government research and development contracts in the amount of $1.7 million, a

32




reduction in development materials of approximately $302,000, lower facility costs due implementing FAS 151 accounting for idle plant capacity of approximately $120,000, and other miscellaneous development expenses were generally lower due to the focus of engineering on our research and development contracts. These decreases were partially offset by an increase in salaries due to yearly merit increases and salaries for strategic new hires of approximately $212,000. We expect cost of research and development in 2006 to be significantly higher than 2005 due to increased headcount and development material for the 25kWh flywheel and development activities on the Smart Energy Matrix.

Loss on contract commitments.   We recorded contract commitment losses on our research and development contracts in 2005 of $1.5 million. These costs relate to a combination of planned cost-share expenditures and unplanned overruns in the amount of labor and overhead required to complete the contracts.

Depreciation and Amortization.   The decrease from 2004 to 2005 of approximately $104,000 is primarily attributable to continuing reductions in the depreciable base of our assets caused by budgetary restrictions on capital expenditures during 2004 and 2005. Depreciation in 2006 will be higher than 2005 due to capital expenditures relating to production capability for the Smart Energy Matrix.

Interest and Other Income/ (Expense), net.

 

 

Amount

 

 

 

(in thousands)

 

Year ended December 31, 2004

 

 

$

3,719

 

 

Reductions:

 

 

 

 

 

Gain on Evergreen investment

 

 

(3,623

)

 

NxtPhase settlement expense

 

 

(150

)

 

Increases:

 

 

 

 

 

Gain on sale of assets

 

 

50

 

 

Officer loan payoff

 

 

80

 

 

Increase in interest earned

 

 

60

 

 

Year ended December 31, 2005

 

 

$

136

 

 

 

The decrease from 2004 to 2005 of $3.6 million is primarily attributable to gains from the sale of an investment in Evergreen Solar, Inc. realized in 2004 of approximately $3,623,000, and a small settlement agreement with NxtPhase of $150,000. These reductions were partially offset by increases in interest income due to higher cash balances of approximately $60,000, a reduction to the reserve established for an officer’s unpaid loan balance which was fully repaid in 2005 in the amount of approximately $80,000, and gains realized on the sale of equipment of approximately $50,000.

Net Loss.   As a result of the changes discussed above, the net loss for 2005 was approximately $9,312,000 which compares to a net loss in 2004 of approximately $5,330,000, an increase in net loss of approximately $3,982,000 or 75%.

33




Liquidity and Capital Resources

 

 

Year ended December 31,

 

 

 

2006

 

2005

 

2004

 

 

 

(in thousands)

 

Cash and cash equivalents

 

$

5,251

 

$

13,890

 

$

5,097

 

Working capital

 

3,310

 

13,223

 

4,213

 

Cash provided by (used in)

 

 

 

 

 

 

 

Operating activities

 

(8,442

)

(8,923

)

(8,260

)

Investing activities

 

(272

)

176

 

4,745

 

Financing activities

 

75

 

17,540

 

(297

)

Net decrease in cash and cash equivalents

 

$

(8,639

)

$

8,793

 

$

(3,812

)

Current ratio

 

2.0

 

6.4

 

3.1

 

 

Our cash requirements depend on many factors including, but not limited to, research and development activities, continued efforts to commercialize our products, facility costs as well as general and administrative expenses. Since we are still in the development stage and have not yet begun our principal operations, we do not generate enough cash from operations to satisfy our working capital requirements. We expect to make significant expenditures to fund our operations, develop technologies and explore opportunities to find and develop additional markets to sell our products. In previous years, we took significant actions to reduce our cash expenditures for product development, infrastructure and production readiness by significantly reducing headcount, development spending and capital expenditures. However, as we near completion of development of the Smart Energy Matrix™ and prepare to begin commercial activity aimed at revenue generation in 2008, we have begun to increase our headcount, and have spent additional funds on expense materials, capital equipment and market analyses to understand the size of markets, competitive aspects and advantages that our products could provide.  We expect to use more cash resources during 2007 as we continue to work on our government research and development contracts and develop the capacity to manufacture our Smart Energy 25 flywheels in anticipation of having a frequency regulation facility in service during the second quarter of 2008.

We must raise additional equity to execute our business plan. Based on our rate of expenditure of cash and the additional expenditures expected to support our business plan, we have sufficient cash to fund operations into approximately the fourth quarter of 2007. We need to obtain additional investments during 2007 to fund:

·       Our continuation as a going concern

·       Ongoing research and development of the Smart Energy 25 flywheel and the Smart Energy Matrix™ multi-flywheel system

·       The ramp up of our manufacturing and assembly capacity

·       The build-out of facilities to provide frequency regulation services to the electricity grid

·       Working capital requirements; and

·       The identification and development of new business opportunities.

We are continuing to develop the Smart Energy 25 flywheel, which is the core component of the Smart Energy Matrix™ flywheel system. In order to complete development of the Smart Energy Matrix™ flywheel system, build, operate and receive fees for frequency regulation services of at least one megawatt from our flywheel-based commercial frequency regulation system and have sufficient working capital to continue to execute our business plan through 2007, in addition to the $10.6 million transaction in February, we will need to raise approximately $20 million of funding during the remainder of 2007. Also,

34




beginning in 2008 we will need to raise additional amounts beyond the foregoing $20 million to finance the various additional frequency regulation facilities that are contemplated by our business plan.

Operating activities

Net cash used in operating activities was approximately ($8,442,000) and ($8,923,000) for the twelve months ended December 31, 2006 and 2005, respectively. The primary component to the negative cash flow from operations is from net losses. Net loss for 2006 was approximately ($12,163,000). This loss was offset by non-cash charges of approximately $96,000 for depreciation, approximately $2,333,000 related to stock compensation expense, and a net increase in the asset impairment reserve of approximately $18,000. Changes in operating assets and liabilities generated approximately $1,640,000 of cash, which was offset by expenses paid against a previously-recorded restructuring reserve of approximately $366,000.

For 2005, we had a net loss of approximately ($9,312,000). This included facility-related cash payments charged against restructuring reserves of approximately ($349,000), reductions to the asset impairment reserve for disposed fixed assets of approximately ($122,000), a reversal of a portion of the reserved note to our former CEO of approximately ($102,000), offset by non-cash employee stock compensation of approximately $645,000 and depreciation and amortization of approximately $83,000. Changes in operating assets and liabilities generated approximately $234,000 of cash during 2005.

Investing Activities

Net cash generated (used) in investing activities was approximately ($272,000) and $176,000 for 2006 and 2005, respectively. In 2006, the primary use of cash was the purchase of property and equipment of approximately $317,000, offset by reductions of restricted cash of approximately $45,000. The principal source of cash during 2005 was proceeds from the sale of property and equipment of approximately $127,000 and a reduction of restricted cash of approximately $90,000, partially offset by the purchase of capital equipment of approximately ($41,000).

Financing Activities

Net cash generated by financing activities was approximately $75,000 and $17,540,000 for 2006 and 2005, respectively. For 2006, approximately $54,000 in cash was provided by the exercise of employee stock options, along with approximately $21,000 received for shares issued under the employee stock purchase plan. For 2005 the primary source of cash was proceeds from the issuance of our common stock in two separate PIPE transactions in the amount of approximately $17,108,000, exercise of stock options of approximately $713,000, and the expensing of capitalized deferred financing costs for a failed business combination of approximately $328,000 and approximately $4,000 for shares issued under our employee stock purchase plan, offset by purchases of our common stock to treasury of ($613,000).

As part of our new business development, we may evaluate possible acquisitions of enterprises or technologies that we consider synergistic from a market, technology or product perspective. We may make investments in companies for strategic business reasons. Because our primary motivation in making these investments may not be to realize a profit on the investment itself, but rather to expand our business prospects, these investments may lack any financial return to the Company and may result in a loss of principal and may impair our liquidity.

35




The following table summarizes our commitments at December 31, 2006:

 

 

Year ended December 31,

 

 

 

 

 

Description of Commitment

 

 

 

2006

 

2007

 

Thereafter

 

Total

 

Operating leases

 

$

 

$

397,059

 

 

$

 

 

$

397,059

 

Purchase obligations

 

1,116,780

 

 

 

 

 

1,116,780

 

Total Commitments

 

$

1,116,780

 

$

397,059

 

 

$

 

 

$

1,513,839

 

 

The amounts listed for operating leases represent payments for the occupancy of our principal executive offices, laboratory and manufacturing facilities located in Wilmington, Massachusetts. Our commitment on this lease is secured by an irrevocable letter of credit in the amount of $174,346. A cash deposit secures this letter of credit. We also have non-cancelable purchase obligations that include firm orders with vendors for materials relating to our research and development contracts.

Investments

There were no investments during 2006.

On May 24, 2005 and July 26, 2005 Perseus 2000 Expansion, L.L.C., an affiliate of one of our then largest shareholders, invested an aggregate of $2.9 million and received 3,452,381 shares of our common stock, and a warrant to purchase 800,000 shares of our common stock at $1.008, and another affiliate, Perseus Capital, L.L.C., paid $0.1 million for an extension to an existing warrant extending its term for two additional years.

On November 8, 2005, we distributed 9,868,421 newly issued shares of common stock to ten “accredited investors”, as defined in the Securities Act of 1933, as amended. The number of shares was determined by dividing the gross proceeds of $15 million by a share price of $1.52, derived by applying a 20% discount to the five-day volume weighted average price just prior to the closing date. We also issued warrants to purchase an additional 3,410,527 shares of common stock at an exercise price of $2.21. Each warrant is exercisable for a period of five years. This transaction resulted in net proceeds of approximately $14 million net of expenses and commissions in the amount of approximately $1 million. We have agreed to use these proceeds for working capital purposes only. For further details, see the Securities Purchase Agreement which was filed as Exhibit 10.1 to our Current Report on Form 8-K filed on November 7, 2005.

On April 22, 2005, we entered into an agreement to acquire NxtPhase T&D Corporation (“NxtPhase”), a privately held Canadian corporation. Under terms of the agreement, we would acquire NxtPhase by issuing approximately 19 million new shares of our common stock to NxtPhase stockholders and employees. On November 22, 2005, we agreed to terminate the proposed business combination with NxtPhase and to pay NxtPhase $150,000 as a release from any and all liabilities related to the agreement. We also expensed approximately $850,000 of related deferred professional fees in the 3rd quarter of 2005.

Inasmuch as we are not expecting to become cash flow positive until at least 2010, our ability to continue as a going concern will depend on our ability to raise additional capital. We may not be able to raise this capital at all, or if it we are able to do so, it may be on terms that are adverse to shareholders. We believe that project debt financing will not be available to us to meet our cash requirements for 2007.

Inflation

Our operations have not been materially affected by inflation.

Item 7A.                Quantitative and Qualitative Disclosures about Market Risk

Our cash equivalents and investments, all of which have maturities of less than ninety days, could expose us to interest rate risk. At December 31, 2006, we had approximately $159,000 of cash equivalents that were held in a non-interest bearing checking account. Also at December 31, 2006 we had

36




approximately $5.1 million of cash equivalents that were held in interest-bearing money market accounts at high-quality financial institutions, some of which are invested in off-shore securities. The fair value of these investments approximates their cost. A 10% change in interest rates would change the investment income realized on an annual basis by approximately $27,000, which we do not believe is material. The funds invested in money market accounts may not be covered under FDIC Insurance, and therefore may be at some risk of loss.

Item 8.                        Financial Statements and Supplementary Data

Our financial statements required by this item are attached to this Report beginning on page 34, Item 15.

Item 9.                        Changes in and Disagreements with Accountants on Accounting and Financial Disclosure

Effective August 27, 2004, our former independent registered public accounting firm, Deloitte & Touche LLP (“Deloitte”), resigned as the independent registered public accounting firm. Deloitte performed the review and audit of our books and accounts for the fiscal years ending December 31, 2003 and 2002 and the interim quarterly reviews through the quarter ended June 30, 2004. The resignation was the decision of Deloitte. There were no disagreements during the past two fiscal years and the subsequent interim periods ending June 30, 2004 and through August 27, 2004 between Deloitte and our management on any matter of accounting principles or practices, financial statement disclosure or auditing scope or procedure, which disagreement, if not resolved to the satisfaction of Deloitte, would have caused it to make reference thereto in its reports on the financial statements for such years.

On October 29, 2004, the audit committee of our board of directors approved the engagement of Miller Wachman LLP (“Miller Wachman”) as our new independent registered public accounting firm.

Item 9A.                Controls and Procedures

Our management, with the participation of our chief executive officer and chief financial officer, has evaluated the effectiveness of our disclosure controls and procedures (as defined in Rule 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, as amended) as of the end of the period covered by this Annual Report on Form 10-K. Based on that evaluation, the chief executive officer and chief financial officer have concluded that our disclosure controls and procedures are effective in enabling us to record, process, summarize, and report information required to be included in our periodic SEC filings within the required time period. Management recognizes that any controls and procedures, no matter how well designed and operated, can provide only reasonable assurance of achieving their objectives and management necessarily applies its judgment in evaluating the cost-benefit relationship of possible controls and procedures. Based on the evaluation of our disclosure controls and procedures as of December 31, 2006, our chief executive officer and chief financial officer concluded that, as of such date, our disclosure controls and procedures were effective at the reasonable assurance level.

In addition, our management, with the participation of the chief executive officer and chief financial officer, has evaluated whether any change in our internal control over financial reporting (as defined in Rule 13a-15(f) under the Securities Exchange Act of 1934, as amended) occurred during the period covered by this Annual Report on Form 10-K. Based on that evaluation, the chief executive officer and chief financial officer have concluded that there has been no change in our internal control over financial reporting during the period covered by this Annual Report on Form 10-K that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

Item 9B.               Other Information

Not applicable.

37




PART III

Item 10.                 Directors and Executive Officers of the Registrant

(a)   Information regarding our directors is incorporated by reference to the information set forth under the caption “Election of Directors” in our definitive proxy statement for the Annual Meeting of Stockholders to be filed with the Securities and Exchange Commission on or prior to April 30, 2007 (Proxy Statement).

(b)   Information regarding our executive officers is included under the caption “Executive Officers” on page 13 of this report.

(c)   Information regarding Section 16(a) Beneficial Ownership Reporting Compliance is included under the caption “Section 16(a) Beneficial Ownership Reporting Compliance” in the Proxy Statement, and is incorporated by reference herein.

(d)   Information regarding our Audit Committee, including the committee’s financial experts, is included under the caption “Board of Directors’ Meetings and Committees” in the Proxy Statement, and is incorporated by reference herein.

(e)   We have adopted a code of conduct that applies to all of our employees, including our chief executive officer and our chief financial officer. A copy of our Corporate Code Of Conduct can be found on the Internet at our website www.beaconpower.com, or by request, free of charge by writing to our Investor Relations Department at our principal executive office 234 Ballardvale Street, Wilmington, MA 01887. We intend to disclose on our website any amendments to the Code, or any waiver from a provision of the Code.

Item 11.                 Executive Compensation

Information regarding executive compensation is incorporated by reference to the information set forth under the caption “Compensation Discussion and Analysis” in our Proxy Statement.

Item 12.                 Security Ownership of Certain Beneficial Owners and Management

Information regarding security ownership of certain beneficial owners and management is incorporated by reference to the information set forth under the caption “Security Ownership of Certain Beneficial Owners and Management” in our Proxy Statement.

Item 13.                 Certain Relationships and Related Transactions

Information regarding certain relationships and related transactions is incorporated by reference to the information set forth under the caption “Certain Relationships and Related Transactions” in our Proxy Statement.

Item 14.                 Principal Accountant Fees and Services

Information regarding principal accounting fees and services is incorporated by reference to the information set forth under the caption “Ratification of Selection of Independent Auditors” in our Proxy Statement.

 

38




PART IV

Item 15.                 Exhibits, Financial Statement Schedules

(a)   1. Financial Statements

BEACON POWER CORPORATION AND SUBSIDIARY
(A Development Stage Company)
Index to Consolidated Financial Statements

 

 

39




Report of Independent Registered Public Accounting Firm

To the Stockholders and Board of Directors of
Beacon Power Corporation:

We have audited the accompanying consolidated balance sheets of Beacon Power Corporation and Subsidiary (the “Company”) (a development stage company) as of December 31, 2006 and 2005, and the related consolidated statements of operations, stockholders’ equity and cash flows for each of the three years in the period ended December 31, 2006 and for the period from May 8, 1997 (date of inception) through December 31, 2006. These consolidated financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these consolidated financial statements based on our audits.

We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the consolidated financial statements. An audit includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall consolidated financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of Beacon Power Corporation and its subsidiary as of December 31, 2006 and 2005 and the results of their operations and their cash flows for the three years in the period ended December 31, 2006 and the period from May 8, 1997 (date of inception) through December 31, 2006 in conformity with U.S. generally accepted accounting principles.

The accompanying financial statements have been prepared assuming that the Company will continue as a going concern. As discussed in Note 1 to the financial statements, the Company’s recurring losses from operations and negative cash flows raise substantial doubt about its ability to continue as a going concern. Management’s plans concerning these matters are also described in Note 2. The financial statements do not include any adjustments that might result from the outcome of this uncertainty.

/s/ Miller Wachman LLP

Boston, Massachusetts
March 29, 2007

40




BEACON POWER CORPORATION AND SUBSIDIARY
(A Development Stage Company)
Consolidated Balance Sheets

 

 

December 31,

 

December 31,

 

 

 

2006

 

2005

 

Assets

 

 

 

 

 

Current assets:

 

 

 

 

 

Cash and cash equivalents

 

$

5,251,337

 

$

13,890,162

 

Accounts receivable, trade, net

 

506,402

 

588,440

 

Unbilled costs on contracts in progress

 

133,240

 

437,759

 

Prepaid expenses and other current assets

 

777,276

 

777,385

 

Total current assets

 

6,668,255

 

15,693,746

 

Property and equipment, net

 

415,406

 

212,296

 

Restricted cash

 

174,346

 

219,568

 

Total assets

 

$

7,258,007

 

$

16,125,610

 

Liabilities and Stockholders’ Equity

 

 

 

 

 

Current liabilities:

 

 

 

 

 

Accounts payable

 

$

453,077

 

$

137,290

 

Accrued compensation and benefits

 

456,075

 

151,318

 

Other accrued expenses

 

834,832

 

844,742

 

Advance billings on contracts

 

445,719

 

74,820

 

Accrued contract loss

 

821,032

 

548,614

 

Restructuring reserve

 

347,408

 

713,469

 

Total current liabilities

 

3,358,143

 

2,470,253

 

Commitments and contingencies (Note 5)

 

 

 

 

 

Stockholders’ equity:

 

 

 

 

 

Preferred Stock, $.01 par value; 10,000,000 shares authorized; no shares issued or outstanding

 

 

 

Common stock, $.01 par value; 110,000,000 shares authorized; 59,524,687 and 58,700,036 shares issued and outstanding at December 31, 2006 and 2005, respectively

 

595,247

 

587,000

 

Deferred stock compensation

 

 

(1,063,145

)

Additional paid-in-capital

 

154,426,395

 

153,089,842

 

Deficit accumulated during the development stage

 

(150,408,939

)

(138,245,501

)

Treasury stock, 421,692 shares at cost

 

(712,839

)

(712,839

)

Total stockholders’ equity

 

3,899,864

 

13,655,357

 

Total liabilities and stockholders’ equity

 

$

7,258,007

 

$

16,125,610

 

 

See notes to consolidated financial statements.

41




BEACON POWER CORPORATION AND SUBSIDIARY
(A Development Stage Company)
Consolidated Statements of Operations

 

 

 

 

 

 

 

 

Cumulative from

 

 

 

 

 

 

 

 

 

May 8, 1997

 

 

 

 

 

 

 

 

 

(date of inception)

 

 

 

 

 

 

 

 

 

through December 31,

 

 

 

2006

 

2005

 

2004

 

2006

 

Revenue

 

$

968,577

 

$

1,487,258

 

$

324,694

 

 

$

3,331,713

 

 

Cost of goods sold

 

845,102

 

1,575,240

 

1,457,869

 

 

3,878,211

 

 

Gross profit (loss)

 

123,475

 

(87,982

)

(1,133,175

)

 

(546,498

)

 

Operating expenses:

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative

 

6,508,375

 

6,334,219

 

4,196,371

 

 

45,098,568

 

 

Research and development

 

4,747,685

 

1,408,233

 

3,532,059

 

 

60,031,463

 

 

Loss on contract commitments

 

1,384,978

 

1,534,298

 

 

 

3,295,250

 

 

Depreciation and amortization

 

95,669

 

83,031

 

187,230

 

 

4,316,666

 

 

Casualty loss

 

69,084

 

 

 

 

69,084

 

 

Restructuring charges

 

 

 

 

 

2,159,280

 

 

Loss on impairment of assets

 

 

 

 

 

4,663,916

 

 

Total operating expenses

 

12,805,791

 

9,359,781

 

7,915,660

 

 

119,634,227

 

 

Loss from operations

 

(12,682,316

)

(9,447,763

)

(9,048,835

)

 

(120,180,725

)

 

Other income (expense):

 

 

 

 

 

 

 

 

 

 

 

Interest income

 

500,468

 

162,044

 

102,908

 

 

4,545,387

 

 

Interest expense

 

 

 

 

 

(1,093,703

)

 

Gain on sale of investment

 

 

 

3,562,582

 

 

3,562,582

 

 

Other income (expense)

 

18,410

 

(26,385

)

53,385

 

 

(236,286

)

 

Total other income (expense), net

 

518,878

 

135,659

 

3,718,875

 

 

6,777,980

 

 

Net loss

 

(12,163,438

)

(9,312,104

)

(5,329,960

)

 

(113,402,745

)

 

Preferred stock dividends

 

 

 

 

 

(36,825,680

)

 

Accretion of convertible preferred stock

 

 

 

 

 

(113,014

)

 

Loss to common shareholders

 

$

(12,163,438

)

$

(9,312,104

)

$

(5,329,960

)

 

$

(150,341,439

)

 

Loss per share, basic and diluted

 

$

(0.21

)

$

(0.20

)

$

(0.12

)

 

 

 

 

Weighted-average common shares outstanding

 

59,080,224

 

47,665,868

 

43,452,727

 

 

 

 

 

 

See notes to consolidated financial statements.

42




BEACON POWER CORPORATION AND SUBSIDIARY
(A Development Stage Company)
Consolidated Statements of Stockholders’ Equity

 

Class A

 

Class C

 

 

 

 

 

Deferred

 

Deferred

 

 

 

Preferred Stock

 

Preferred Stock

 

Common Stock

 

Consulting

 

Stock

 

Description

 

 

 

Shares

 

Amount

 

Shares

 

Amount

 

Shares

 

Amount

 

Expense

 

Compensation

 

BALANCE AT MAY 8, 1997 (DATE OF INCEPTION)

 

 

$

 

 

 

 

$

 

 

$

 

 

$

 

 

 

$

 

 

Issuance of Founder’s Shares

 

 

 

 

 

 

 

6,750,000

 

67,500

 

 

 

 

 

 

 

Issuance of Class A preferred stock

 

1,390,000

 

5,662,500

 

 

 

 

 

 

 

 

(275,000

)

 

 

 

 

Recapitalization

 

3,373,313

 

67,466

 

 

 

 

 

(6,746,626

)

(67,466

)

 

 

 

 

 

 

Rounding for fractional shares

 

 

 

 

 

 

 

(2

)

 

 

 

 

 

 

 

Issuance of Class C preferred and common stock

 

 

 

 

6

 

 

29,866

 

13,476

 

134

 

 

 

 

 

 

 

Deferred Consulting

 

 

 

 

 

 

 

 

 

 

773,284

 

 

 

 

 

Series A Issuance for Consulting

 

 

 

 

 

 

 

134,464

 

1,345

 

 

(498,284

)

 

 

 

 

Repayment of subscription receivable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Issuance of Series A preferred stock for services and interest on loans

 

4,594

 

11,485

 

 

 

 

 

 

 

 

 

 

 

 

 

Dividend on preferred stock

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Accretion of redeemable preferred stock to redemption value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Deferred Stock Compensation

 

 

 

 

 

 

 

 

 

 

 

 

 

(1,269,445

)

 

Issuance of stock options for consulting services

 

 

 

 

 

 

 

 

 

 

 

 

 

(47,892

)

 

Issuance of Stock Options to settle lawsuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amortization of Deferred Stock Compensation

 

 

 

 

 

 

 

 

 

 

 

 

 

1,298,924

 

 

Issuance of warrants

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Proceeds from stock offering, net of related expenses

 

 

 

 

 

 

 

9,200,000

 

92,000

 

 

 

 

 

 

 

Conversion of Series A preferred stock

 

(4,767,907

)

(5,741,451

)

 

 

 

 

9,535,814

 

95,358

 

 

 

 

 

 

 

Conversion of Series C preferred stock

 

 

 

 

(6

)

 

(29,866

)

12

 

 

 

 

 

 

 

 

Conversion of convertible preferred stock

 

 

 

 

 

 

 

19,823,704

 

198,237

 

 

 

 

 

 

 

Payment of accrued dividend

 

 

 

 

 

 

 

859,330

 

8,593

 

 

 

 

 

 

 

Cashless Warrant exercise

 

 

 

 

 

 

 

1,982,876

 

19,829

 

 

 

 

 

 

 

Exercise of Stock Options

 

 

 

 

 

 

 

1,451,987

 

14,520

 

 

 

 

 

 

 

Shares issued through ESPP

 

 

 

 

 

 

 

102,491

 

1,025

 

 

 

 

 

 

 

Option extension for CEO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Option extension for severed employees

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Purchase of Treasury Stock

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Deferred Stock Compensation revaluation

 

 

 

 

 

 

 

 

 

 

 

 

 

(87,031

)

 

Issuance of restricted stock units for bonus

 

 

 

 

 

 

 

 

 

 

 

 

 

(727,195

)

 

 

43




 

 

Class A

 

Class C

 

 

 

 

 

Deferred

 

Deferred

 

 

 

Preferred Stock

 

Preferred Stock

 

Common Stock

 

Consulting

 

Stock

 

Description

 

 

 

Shares

 

Amount

 

Shares

 

Amount

 

Shares

 

Amount

 

Expense

 

Compensation

 

Net loss

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance, December 31, 2003

 

 

 

 

 

 

 

43,107,526

 

431,075

 

 

 

 

 

(832,639

)

 

Deferred Stock Compensation revaluation

 

 

 

 

 

 

 

 

 

 

 

 

 

78,083

 

 

Issuance of restricted stock units for bonus

 

 

 

 

 

 

 

 

 

 

 

 

 

(679,807

)

 

Amortize deferred stock compensation and issue RSUs

 

 

 

 

 

 

 

643,160

 

6,431

 

 

 

 

 

727,196

 

 

Shares issued through ESPP

 

 

 

 

 

 

 

8,124

 

82

 

 

 

 

 

 

 

Issuance of non-employee stock options

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exercise of Stock Options

 

 

 

 

 

 

 

30,000

 

300

 

 

 

 

 

 

 

Net loss

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance, December 31, 2004

 

 

 

 

 

 

 

43,788,810

 

437,888

 

 

 

 

 

(707,167

)

 

Deferred stock compensation revaluation

 

 

 

 

 

 

 

 

 

 

 

 

 

27,360

 

 

Issuance of restricted stock units for bonus

 

 

 

 

 

 

 

 

 

 

 

 

 

(1,063,145

)

 

Amortize deferred stock compensation and issue RSUs

 

 

 

 

 

 

 

593,080

 

5,931

 

 

 

 

 

679,807

 

 

Shares issued through ESPP

 

 

 

 

 

 

 

7,273

 

73

 

 

 

 

 

 

 

Issuance of non-employee stock options

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cashless exercise of stock warrants

 

 

 

 

 

 

 

24,215

 

242

 

 

 

 

 

 

 

Exercise of stock options

 

 

 

 

 

 

 

965,856

 

9,658

 

 

 

 

 

 

 

Issuance of stock for cash

 

 

 

 

 

 

 

13,320,802

 

133,208

 

 

 

 

 

 

 

Stock buyback to pay officer loan

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net loss

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance, December 31, 2005

 

 

 

 

 

 

 

58,700,036

 

587,000

 

 

 

 

 

(1,063,145

)

 

Issuance of restricted stock units for bonus

 

 

 

 

 

 

 

696,160

 

6,961

 

 

 

 

 

 

 

Issuance of officer restricted stock units

 

 

 

 

 

 

 

10,533

 

106

 

 

 

 

 

 

 

Amortize deferred stock compensation and issue RSUs

 

 

 

 

 

 

 

 

 

 

 

 

 

1,063,145

 

 

Shares issued through ESPP

 

 

 

 

 

 

 

17,958

 

180

 

 

 

 

 

 

 

Stock-based compensation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Executive performance-based RSU compensation expense

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exercise of stock options

 

 

 

 

 

 

 

100,000

 

1,000

 

 

 

 

 

 

 

Net loss

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance, December 31, 2006

 

 

$

 

 

 

 

$

 

59,524,687

 

$

595,247

 

 

$

 

 

 

$

 

 

 

44




 

 

 

 

 

 

 

 

 

 

 

 

Total

 

 

 

Additional

 

Stock

 

 

 

 

 

 

 

Stockholders’

 

 

 

Paid-in

 

Subscription

 

Retained

 

Treasury Stock

 

(Deficiency)

 

Description

 

Capital

 

Receivable

 

Deficit

 

Shares

 

Amount

 

Equity

 

BALANCE AT MAY 8, 1997 (DATE OF INCEPTION)

 

$

 

 

$

 

 

$

 

$

 

$

 

 

$

 

 

Issuance of Founder’s Shares

 

 

 

 

 

 

(67,500

)

 

 

 

 

 

Issuance of Class A preferred stock

 

 

 

(5,000,000

)

 

 

 

 

 

387,500

 

 

Recapitalization

 

 

 

 

 

 

 

 

 

 

 

Rounding for fractional shares

 

 

 

 

 

 

 

 

 

 

 

Issuance of Class C preferred and common stock

 

 

 

 

 

 

 

 

 

30,000

 

 

Deferred Consulting

 

 

 

 

 

 

 

 

 

773,284

 

 

Series A Issuance for Consulting

 

496,939

 

 

 

 

 

 

 

 

 

 

Repayment of subscription receivable

 

 

 

5,000,000

 

 

 

 

 

 

5,000,000

 

 

Issuance of Series A preferred stock for services and interest on loans

 

 

 

 

 

 

 

 

 

11,485

 

 

Dividend on preferred stock

 

 

 

 

 

(2,245,680

)

 

 

 

(2,245,680

)

 

Accretion of redeemable preferred stock to redemption value

 

 

 

 

 

(113,014

)

 

 

 

(113,014

)

 

Deferred Stock Compensation

 

1,269,445

 

 

 

 

 

 

 

 

 

 

Issuance of stock options for consulting services

 

47,892

 

 

 

 

 

 

 

 

 

 

Issuance of Stock Options to settle lawsuit

 

303,160

 

 

 

 

 

 

 

 

303,160

 

 

Amortization of Deferred Stock Compensation

 

 

 

 

 

 

 

 

 

1,298,924

 

 

Issuance of warrants

 

36,520,366

 

 

 

 

(34,580,000

)

 

 

 

1,940,366

 

 

Proceeds from stock offering, net of related expenses

 

49,249,537

 

 

 

 

 

 

 

 

49,341,537

 

 

Conversion of Series A preferred stock

 

5,646,093

 

 

 

 

 

 

 

 

 

 

Conversion of Series C preferred stock

 

29,866

 

 

 

 

 

 

 

 

 

 

Conversion of convertible preferred stock

 

36,496,431

 

 

 

 

 

 

 

 

36,694,668

 

 

Payment of accrued dividend

 

1,077,714

 

 

 

 

 

 

 

 

1,086,307

 

 

Cashless Warrant exercise

 

(19,829

)

 

 

 

 

 

 

 

 

 

Exercise of Stock Options

 

1,395,046

 

 

 

 

 

 

 

 

1,409,566

 

 

Shares issued through ESPP

 

123,190

 

 

 

 

 

 

 

 

124,215

 

 

Option extension for CEO

 

315,394

 

 

 

 

 

 

 

 

315,394

 

 

Option extension for severed employees

 

31,197

 

 

 

 

 

 

 

 

31,197

 

 

Purchase of Treasury Stock

 

 

 

 

 

 

132,000

 

(99,660

)

 

(99,660

)

 

Deferred Stock Compensation revaluation

 

87,031

 

 

 

 

 

 

 

 

 

 

Issuance of restricted stock units for bonus

 

727,195

 

 

 

 

 

 

 

 

 

 

 

45




 

 

 

 

 

 

 

 

 

 

 

 

Total

 

 

 

Additional

 

Stock

 

 

 

 

 

 

 

Stockholders'

 

 

 

Paid-in

 

Subscription

 

Retained

 

Treasury Stock

 

(Deficiency)

 

Description

 

Capital

 

Receivable

 

Deficit

 

Shares

 

Amount

 

Equity

 

Net loss

 

 

 

 

 

(86,597,243

)

 

 

 

(86,597,243

)

 

Balance, December 31, 2003

 

133,796,667

 

 

 

 

(123,603,437

)

132,000

 

(99,660

)

 

9,692,006

 

 

Deferred Stock Compensation revaluation

 

(78,083

)

 

 

 

 

 

 

 

 

 

Issuance of restricted stock units for bonus

 

679,807

 

 

 

 

 

 

 

 

 

 

Amortize deferred stock compensation and issue RSUs

 

(33,022

)

 

 

 

 

 

 

 

700,605

 

 

Shares issued through ESPP

 

3,854

 

 

 

 

 

 

 

 

3,936

 

 

Issuance of non-employee stock options

 

16,288

 

 

 

 

 

 

 

 

16,288

 

 

Exercise of Stock Options

 

26,400

 

 

 

 

 

 

 

 

26,700

 

 

Net loss

 

 

 

 

 

(5,329,960

)

 

 

 

(5,329,960

)

 

Balance, December 31, 2004

 

134,411,911

 

 

 

 

(128,933,397

)

132,000

 

(99,660

)

 

5,109,575

 

 

Deferred stock compensation revaluation

 

(27,360

)

 

 

 

 

 

 

 

 

 

Issuance of restricted stock units for bonus

 

1,063,145

 

 

 

 

 

212,940

 

(455,838

)

 

(455,838

)

 

Amortize deferred stock compensation and issue RSUs

 

(40,020

)

 

 

 

 

 

 

 

645,718

 

 

Shares issued through ESPP

 

3,842

 

 

 

 

 

 

 

 

3,915

 

 

Issuance of non-employee stock options

 

 

 

 

 

 

 

 

 

 

 

Cashless exercise of stock warrants

 

(242

)

 

 

 

 

 

 

 

 

 

Exercise of stock options

 

703,297

 

 

 

 

 

 

 

 

712,955

 

 

Issuance of stock for cash

 

16,975,269

 

 

 

 

 

 

 

 

17,108,477

 

 

Stock buyback to pay officer loan

 

 

 

 

 

 

76,752

 

(157,341

)

 

(157,341

)

 

Net loss

 

 

 

 

 

(9,312,104

)

 

 

 

(9,312,104

)

 

Balance, December 31, 2005

 

153,089,842

 

 

 

 

(138,245,501

)

421,692

 

(712,839

)

 

13,655,357

 

 

Issuance of restricted stock units for bonus

 

(6,961

)

 

 

 

 

 

 

 

 

 

Issuance of officer restricted stock units

 

(106

)

 

 

 

 

 

 

 

 

 

Amortize deferred stock compensation and issue RSUs

 

 

 

 

 

 

 

 

 

1,063,145

 

 

Shares issued through ESPP

 

20,096

 

 

 

 

 

 

 

 

20,276

 

 

Stock-based compensation

 

906,488

 

 

 

 

 

 

 

 

906,488

 

 

Executive performance-based RSU compensation expense

 

363,636

 

 

 

 

 

 

 

 

363,636

 

 

Exercise of stock options

 

53,400

 

 

 

 

 

 

 

 

54,400

 

 

Net loss

 

 

 

 

 

(12,163,438

)

 

 

 

(12,163,438

)

 

Balance, December 31, 2006

 

$

154,426,395

 

 

$

    —

 

 

$

(150,408,939

)

421,692

 

$

(712,839

)

 

$

3,899,864

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

46




BEACON POWER CORPORATION AND SUBSIDIARY
(A Development Stage Company)
Consolidated Statement of Cash Flows

 

 

 

 

 

 

 

 

Cumulative from

 

 

 

 

 

 

 

 

 

May 8, 1997

 

 

 

 

 

 

 

 

 

(date of inception)

 

 

 

 

 

 

 

 

 

through

 

 

 

Year ended December 31,

 

December 31,

 

 

2006

 

2005

 

2004

 

2006

 

Cash flows from operating activities:

 

 

 

 

 

 

 

 

 

 

 

Net loss

 

$

(12,163,438

)

$

(9,312,104

)

$

(5,329,960

)

 

$

(113,402,745

)

 

Adjustments to reconcile net loss to net cash used in operating activities:

 

 

 

 

 

 

 

 

 

 

 

Depreciation and amortization

 

95,669

 

83,031

 

187,230

 

 

4,316,667

 

 

Loss on sale of fixed assets

 

 

 

25,301

 

 

196,169

 

 

Impairment of assets

 

18,567

 

(122,186

)

(9,703

)

 

4,550,594

 

 

(Expenses paid) restructuring charge

 

(366,061

)

(349,175

)

(343,547

)

 

347,408

 

 

Reserve for officer’s note

 

 

(102,044

)

(17,931

)

 

 

 

Interest expense relating to issuance of warrants

 

 

 

 

 

371,000

 

 

Non-cash charge for change in option terms

 

 

 

 

 

346,591

 

 

Non-cash charge for settlement of lawsuit

 

 

 

 

 

303,160

 

 

Amortization of deferred consulting expense, net

 

 

 

 

 

1,160,784

 

 

Amortization of deferred stock compensation

 

1,063,145

 

645,718

 

700,605

 

 

3,699,721

 

 

Options and warrants issued for consulting services

 

 

 

16,288

 

 

1,585,654

 

 

Services and interest expense paid in preferred stock

 

 

 

 

 

11,485

 

 

Gain on sale of investments

 

 

 

(3,562,582

)

 

(3,562,582

)

 

Stock-based compensation

 

1,270,124

 

 

 

 

1,270,124

 

 

Changes in operating assets and liabilities:

 

 

 

 

 

 

 

 

 

 

 

Accounts receivable

 

82,038

 

(536,335

)

76,028

 

 

(506,402

)

 

Inventory

 

 

222,593

 

16,091

 

 

 

 

Unbilled costs on government contracts

 

304,519

 

(437,759

)

 

 

(133,240

)

 

Prepaid expenses and other current assets

 

109

 

142,055

 

(26,239

)

 

(876,936

)

 

Accounts payable

 

315,787

 

(251,899

)

241,114

 

 

453,077

 

 

Accrued compensation and benefits

 

304,757

 

20,709

 

(25,391

)

 

456,075

 

 

Advance billings on contracts

 

370,899

 

74,820

 

 

 

445,719

 

 

Accrued interest

 

 

 

 

 

275,560

 

 

Dividend receivable

 

 

 

63,758

 

 

 

 

Accrued loss on contract commitments

 

272,418

 

548,614

 

 

 

821,032

 

 

Other accrued expenses and current liabilities

 

(9,910

)

451,173

 

(270,958

)

 

843,502

 

 

Net cash used in operating activities

 

(8,441,377

)

(8,922,789

)

(8,259,896

)

 

(97,027,583

)

 

Cash flows from investing activities

 

 

 

 

 

 

 

 

 

 

 

Purchase of investments

 

 

 

(90,352

)

 

(1,190,352

)

 

Sale of investments

 

 

 

4,752,934

 

 

4,752,934

 

 

Restricted cash

 

45,222

 

90,443

 

95,221

 

 

(174,346

)

 

Increase in other assets

 

 

 

 

 

(412,072

)

 

Purchases of property and equipment

 

(317,346

)

(41,851

)

(30,845

)

 

(8,811,750

)

 

Sale of property and equipment

 

 

127,357

 

17,875

 

 

198,597

 

 

Net cash used in investing activities

 

(272,124

)

175,949

 

4,744,833

 

 

(5,636,989

)

 

 

47




BEACON POWER CORPORATION AND SUBSIDIARY
(A Development Stage Company)
Consolidated Statement of Cash Flows (Continued)

 

 

 

 

 

 

 

 

 

Cumulative from

 

 

 

 

 

 

 

 

 

May 8, 1997

 

 

 

 

 

 

 

 

 

(date of inception)

 

 

 

 

 

 

 

 

 

through

 

 

 

Year ended December 31,

 

December 31,

 

 

 

2006

 

2005

 

2004

 

2006

 

Cash flows from financing activities:

 

 

 

 

 

 

 

 

 

 

 

Initial public stock offering, net of expenses

 

 

 

 

 

49,341,537

 

 

Private stock offering, net of expenses

 

 

17,108,477

 

 

 

17,108,477

 

 

Payment of dividends

 

 

 

 

 

(1,159,373

)

 

Shares issued under employee stock purchase plan

 

20,276

 

3,915

 

3,936

 

 

152,341

 

 

Exercise of employee stock options

 

54,400

 

712,955

 

26,700

 

 

2,203,622

 

 

Cash paid for financing costs

 

 

327,646

 

(327,646

)

 

 

 

Issuance of preferred stock

 

 

 

 

 

32,868,028

 

 

Repayment of subscription receivable

 

 

 

 

 

5,000,000

 

 

Proceeds from capital leases

 

 

 

 

 

495,851

 

 

Repayment of capital leases

 

 

 

 

 

(1,031,395

)

 

Repurchase company stock

 

 

(613,179

)

 

 

(613,179

)

 

Proceeds from notes payable issued to investors

 

 

 

 

 

3,550,000

 

 

Net cash provided by (used in) financing activities

 

74,676

 

17,539,814

 

(297,010

)

 

107,915,909

 

 

(Decrease) increase in cash and cash equivalents

 

(8,638,825

)

8,792,974

 

(3,812,073

)

 

5,251,337

 

 

Cash and cash equivalents, beginning of period

 

13,890,162

 

5,097,188

 

8,909,261

 

 

 

 

Cash and cash equivalents, end of period $5,251,337

 

$

5,251,337

 

$

13,890,162

 

$

5,097,188

 

 

$

5,251,337

 

 

Supplemental disclosure of cash flow information:

 

 

 

 

 

 

 

 

 

 

 

Cash paid for interest

 

$

 

$

 

$

 

 

$

488,126

 

 

Cash paid for taxes

 

$

 

$

 

$

1,500

 

 

$

32,750

 

 

Assets acquired through capital lease

 

$

 

$

 

$

 

 

$

535,445

 

 

 

See notes to consolidated financial statements.

48




BEACON POWER CORPORATION AND SUBSIDIARY
(A Development Stage Company)
Notes to Consolidated Financial Statements

Note 1.   Nature of Business and Operations

Nature of Business.   Beacon Power Corporation (collectively the “Company”, “Beacon”, “we”, “our”, or “us”) (a development stage company) was incorporated on May 8, 1997 as a wholly owned subsidiary of SatCon Technology Corporation (“SatCon”). Since our inception, we have been primarily engaged in the development of flywheel devices for storing and transmitting kinetic energy. As discussed in Note 6, during the fourth quarter of 2000, we completed an initial public offering of our common stock and raised approximately $49.3 million net of offering expenses. Because we have not yet generated a significant amount of revenue from our principal operations, we are accounted for as a development stage company under Statement of Financial Accounting Standards No. 7.

We have a single operating segment, developing alternative power sources. Our organizational structure has no divisions or subsidiaries dictated by product lines, geography or customer type. In 2006 we derived approximately 86% of our revenue from our research and development contracts; three of those contracts accounted for 75% of our total revenue. Although the loss of any single contract may have a material impact on our financial statements, it would not have a material impact on our business since we derive most of our working capital from equity offerings in order to develop our flywheel systems.

We do not expect to become profitable or cash flow positive until at least 2010 and must raise additional equity to execute our business plan and continue as a going concern. On February 15, 2007, we issued approximately 11.8 million units for $0.90 per unit, each of which consists of one share of our common stock, par value $0.01 per share, and a warrant to purchase 0.5 shares of our common stock at an exercise price of $1.33 per share.  We received net proceeds of approximately $9.8 million after deducting placement agency fees and estimated offering expenses.

On November 8, 2005, we distributed 9,868,421 newly issued shares of our common stock at $1.52 per share. We also issued five-year warrants to purchase an additional 3,410,527 shares of common stock at an exercise price of $2.21 per share. This transaction resulted in net proceeds of approximately $14 million net of expenses and commissions in the amount of approximately $1 million. Those proceeds were used for working capital purposes only. For further details see the Securities Purchase Agreement which was filed as Exhibit 10.1 to our Current Report on Form 8-K filed on November 7, 2005.

On May 24, 2005 and July 26, 2005 Perseus made investments of $1.5 million for a total of $3 million in exchange for 1,666,667 and 1,785,714 shares of common stock, respectively and the extension for two years of an existing warrant already owned by Perseus.

Based on our current cash usage rates and additional expenditures expected in support of our business plan, and including the approximately $10 million raised in February of 2007, we have enough cash to fund operations into approximately the fourth quarter of 2007. We will seek to obtain additional equity investments during 2007 to cover expenses relating to continuing operations, working capital, 25kWh flywheel prototype development and new business development.

Operations.   We have experienced net losses since our inception and, as of December 31, 2006, had an accumulated deficit of approximately $150.4 million. We are focused on the commercialization of our Smart Energy Matrix™ flywheel system for frequency regulation and completion of our government research and development contracts. This ongoing research and development will require substantial additional outlays of capital. We took significant actions over the three years ended 2005 to reduce our cash expenditures for product development, infrastructure and production readiness. However, our efforts in 2006 were expanded as we ramped up efforts to develop our Smart Energy 25 flywheel, for which we have identified a sizeable market. Additionally, we began expenditures under our Sandia DOE contract to

49




design and develop a 20 megawatt frequency regulation facility. We have also continued, at a reduced level, to assemble and market our inverter product for solar energy applications. Although we are continuing to support the product, we do not believe that inverters will be a significant portion of our business going forward.

Note 2.   Basis of Presentation and Summary of Significant Accounting Policies

Basis of Presentation

Going concern.   The accompanying consolidated financial statements have been prepared on a going concern basis, which contemplates the realization of assets and the satisfaction of liabilities in the normal course of business. As shown in our consolidated financial statements, we had minimal revenues, and incurred significant losses of approximately $12,163,000, $9,312,000 and $5,330,000 and cash decreases from operations of approximately $8,442,000, $8,923,000, and $8,260,000, during the years ended December 31, 2006, 2005 and 2004, respectively. We have approximately $5,251,000 of cash and cash equivalents on hand at December 31, 2006, which, combined with our February 2007 fundraising of approximately $10 million is adequate to fund operations into approximately the fourth quarter of 2007. Since our operating cash requirements far exceed the cash generated from operations, we may be unable to continue as a going concern. The consolidated financial statements do not include any adjustments relating to the recoverability and classification of liabilities that might be necessary should we be unable to continue as a going concern.

We recognize that our continuation as a going concern is dependent upon our ability to generate sufficient cash flow to allow us to satisfy our obligations on a timely basis. The generation of sufficient cash flow is dependent, in the short term, on our ability to obtain adequate equity investments, and in the long term, on the successful development of our Smart Energy flywheel product and our ability to provide frequency regulation services to the electricity grid. We believe that the successful achievement of these initiatives should provide us with sufficient resources to meet our long-term cash requirements. In addition we are also considering a number of other strategic financing alternatives, and have incurred substantial costs in these efforts; however, no assurance can be made with respect to the success of these efforts or the viability of our company.

Accounting Principles.   The accompanying consolidated financial statements have been prepared using accounting principles generally accepted in the United States of America.

Consolidation.   The accompanying consolidated financial statements include the accounts of Beacon Power Corporation and our subsidiary Beacon Power Securities Corporation. Our other subsidiary, Beacon Acquisition Co. was inactive in 2005 and was dissolved in 2006. All significant inter-company accounts and transactions have been eliminated in consolidation.

Recapitalization.   The accompanying financial statements reflect a recapitalization of the Company in 1997 when one shareholder exchanged shares of common stock for Class A preferred stock.

Reclassifications.   Certain prior year amounts have been reclassified to conform with current year presentation.

Recently Adopted Accounting Pronouncements and Recent Pronouncements.   Recently adopted accounting pronouncements and recent pronouncements are discussed in Part II, Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operation” of our Annual Report on Form 10-K, and are incorporated in these financial statements by reference.

Summary of Significant Accounting Policies

Use of Estimates.   The preparation of consolidated financial statements in accordance with accounting principles generally accepted in the United States of America, requires management to make

50




estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the consolidated financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates.

Cash and Cash Equivalents.   Cash and cash equivalents include demand deposits and highly liquid investments with maturity of three months or less when acquired. Cash equivalents are stated at cost, which approximates market value.

Accounts Receivable and Allowance for Doubtful Accounts.   We evaluate the collectability of our open receivables on an ongoing basis. Specific reserves for bad debt are recorded based on the age of receivables, and when we are notified of a customer’s inability to satisfy its debt obligations, such as in the event of a bankruptcy filing. We provide an allowance for doubtful accounts equal to the estimated uncollectible amounts due from our customers. Our estimate is based on limited historical collection experience and a review of the current status of trade accounts receivable. Accounts receivable are presented in our balance sheets net of an allowance for doubtful accounts of $18,868 and $13,230 at December 31, 2006 and 2005, respectively.

Two of our contracts contain holdback provisions that allow our customers to withhold 10% from each invoice payment. As of December 31, 2006, approximately $55,000 of our accounts receivable balance represented holdbacks. This holdback is payable once work has been satisfactorily completed and the final report has been received and approved. We believe these holdbacks will be collected upon completion of the contract, and therefore have not recorded any reserve against these amounts.

Inventories.   Inventories are stated at the lower of cost (first-in, first-out method) or market and consist of raw materials, work in process and finished goods held for resale. For years ended December 31, 2006, 2005 and 2004, reserves were recorded to fully offset the value of our inventory. These impairment charges were made due to the uncertainty of realizing any future value from the inventory due to the lack of substantial revenues to date from our inverter product line. Materials purchased to support our research and development efforts are expensed as incurred, in accordance with Statement of Financial Accounting Standards No. 2, “Accounting for Research and Development Costs.”

Unbilled costs on contracts in process.   Contract costs that we incur, such as material purchases, direct labor and overheads, in advance of billings to customers, are recorded as a current asset in our balance sheet as “Unbilled costs on contracts in process.”

Prepaid Expenses and Other Current Assets.   Prepaid expenses at December 31, 2006 consist of approximately $472,000 of prepaid insurance premiums (primarily related to directors and officers liability insurance), $148,000 related to advances to vendors for long-lead orders, $110,000 in deferred financing costs related to our equity raising activities, and other miscellaneous prepaid items such as patent retainers and software and other maintenance agreements. Prepaid expenses at December 31, 2005 consist primarily of prepaid insurance premiums of $654,000,  most of which relates to directors and officers liability insurance and other prepaid items including legal fee retainers, prepaid rent and advances to vendors for long-lead orders.

Property and Equipment.   Property and equipment, including leasehold improvements, are stated at cost and depreciated using the straight-line method over the estimated useful lives of the assets.

Loss on Contract Commitments.   We establish reserves for anticipated losses on contract commitments if, based on our cost estimates to complete the commitment, we determine that the cost to complete the contract will exceed the total expected contract revenue. Most of our contracts have been granted on a cost-share basis, for which the expected cost-share is recorded as a contract loss. Additionally, each quarter we perform an evaluation of expected costs to complete our in-progress contracts and adjust the contract loss reserve accordingly. We recorded charges of approximately $1,385,000 and $1,534,000

51




during 2006 and 2005, respectively, for anticipated losses on our research and development contracts. Approximately $240,000 of this charge in 2006 relates to the cost share portion of a contract awarded to us during the third quarter of 2006 from the U.S. Department of Energy (DOE) (to be administered by Sandia National Laboratories) to design a 20-megawatt Smart Energy Matrix™ frequency regulation power plant. The remainder of the 2006 charge relates to a revision of our labor and overhead rates and other estimated costs to complete our remaining contracts based upon current forecasts. These remaining contracts relate primarily to the development of demonstration units of new products and the design of a frequency regulation plant.

Long-Lived Assets.   In accordance with Statement of Financial Accounting Standards No. 144 “Accounting for the Impairment or Disposal of Long-Lived Assets,” long-lived assets to be held and used are reviewed to determine whether any events or changes in circumstances indicate that the carrying value of the asset may not be recoverable. The conditions considered include whether or not the asset is in service, has become obsolete, or whether external market circumstances indicate that the carrying amount may not be recoverable. We recognize a loss for the difference between the estimated fair value of the asset and the carrying amount. The fair value of the asset is measured using either available market prices or estimated discounted cash flows.

Other assets and deferred financing costs.   We will defer our direct costs incurred to raise capital or to acquire an entity in a business combination. Direct costs include only “out-of-pocket” or incremental costs directly related to the effort, such as a finder’s fee and fees paid to outside consultants for accounting, legal, or engineering investigations or for appraisals. These costs will be capitalized if the efforts are successful, or expensed when unsuccessful. Indirect costs are expensed as incurred.

Advance billings on contracts.   We may receive performance-based payments and progress payments from customers which may exceed costs incurred on certain contracts, including contracts with agencies of the U.S. Government. Such advances are classified as current liabilities.

Restructuring and asset impairment charges.   We periodically evaluate all of our property and equipment as required by Statement of Financial Accounting Standards No. 144 “Accounting for the Impairment or Disposal of Long-Lived Assets.” In 2002, we incurred a restructuring and impairment charge of $6.5 million, of which $4.3 million represents impaired capital equipment and leasehold improvements, $.3 million relates to severance costs and $1.9 million relates to a reserve against future lease payments and related facility costs. The reserve against future lease payments is classified as “Restructuring reserve” in the current liabilities section of the balance sheet.

The restructuring reserves are as follows:

 

 

Year ended December 31,

 

 

 

2006

 

2005

 

Beginning balance

 

$

713,469

 

$

1,062,644

 

Charges for the period

 

 

 

Reductions

 

(366,061

)

(349,175

)

Ending balance

 

$

347,408

 

$

713,469

 

 

Revenue Recognition.   Although we have shipped products and recorded contract revenues, our operations have not yet reached a level that would qualify us to emerge from the development stage. Therefore we continue to be accounted for as a development stage company under Statement of Financial Accounting Standards No. 7 “Accounting and Reporting by Development Stage Enterprises.”

We recognize shipped product revenues in accordance with accounting principles generally accepted in the United States of America. Generally, revenue is recognized on transfer of title, typically when products are shipped and all related costs are estimable. For sales to distributors, we make an adjustment

52




to defer revenue until the products are subsequently sold by distributors to their customers. We have determined that this treatment will ensure that the recognition of revenue cannot be impacted by any disputes between us and our distributors on product or possible issues resulting from technology risk as new products are introduced that may have enhanced functionality to product in distributor inventory.

Government Contract Revenue Recognized on the Percentage-of-Completion Method.   We recognize contract revenues using the percentage-of-completion method. Pursuant to American Institute of Certified Public Accountants’ Statement of Position No. 81-1, “Accounting for Performance of Construction-Type and Certain Production-Type Contracts” (“SOP 81-1), the efforts-expended method, which is based on a measure of the work performed, is an acceptable methodology for determining the amount of revenue to recognize in a given period. We use labor hours as the basis for the percentage of completion calculation, which is measured principally by the percentage of labor hours incurred to date for each contract to the estimated total labor hours for each contract at completion.

Each quarter we perform an estimate-to-complete analysis, and any changes to our original estimates are recognized in the period in which they are determined. Changes in project performance and conditions, estimated profitability, and final contract settlements may result in future revisions to construction contract costs and revenue. During 2006 we recorded contract losses of approximately $1,385,000. Our contract loss reserves are as follows:

 

 

Year ended December 31,

 

 

 

2006

 

2005

 

Beginning balance

 

$

548,614

 

$

 

Charges for the period

 

1,384,978

 

1,534,298

 

Reductions

 

(1,112,560

)

(985,684

)

Ending balance

 

$

821,032

 

$

548,614

 

 

Cost of Goods Sold.   We cost our products at the lower of cost or market. Costs in excess of this measurement are expensed in the period in which they are incurred. In addition, we continuously evaluate inventory and purchase commitments to insure that levels do not exceed the expected deliveries for the next twelve months. As we are in the early stages of production, our actual manufacturing costs incurred currently exceed the fair market value of our products. We provide a five-year limited product warranty for our Smart Power M-series product line and accrue for estimated future warranty costs in the period in which the revenue is recognized. In 2004, we established a reserve for our Smart Power M-series inventory as a result of lower than anticipated sales volumes. During 2005 and 2006 we continue to have very limited sales of our inverter products. The costs related to these sales are not fully reflected in the cost of goods sold as a result of the inventory having been reserved in a prior year. Therefore, our cost of goods sold does not fully reflect the costs associated with these revenues.

Stock-Based Compensation.   During the first quarter of 2006, we adopted the provisions of, and accounted for, stock-based compensation in accordance with the Financial Accounting Standards Board’s Statement of Financial Accounting Standards No. 123R (“SFAS 123R”), “Share-Based Payment.” Under the fair value recognition provisions of SFAS 123R, stock-based compensation cost is measured at the grant date based on the fair value of the award and is recognized as an expense as it is earned over the requisite service period, which is the vesting period. To implement this standard, we elected the modified-prospective transition method, under which prior periods are not revised for comparative purposes. The fair value of the options on their grant date was measured using the Black-Scholes option-pricing model, which we believe yields a reasonable estimate of the fair value of the grants made. The valuation provisions of SFAS 123R apply to new grants and to grants that were outstanding as of the effective date and are subsequently modified. Estimated compensation expense for grants that were outstanding as of the effective date will be recognized over the remaining vesting period using the compensation cost estimated for the SFAS 123 pro forma disclosures.

53




The adoption of SFAS 123R had a material impact on our consolidated financial position and results of operations. See Note 8 for further information regarding our stock-based compensation assumptions and expenses, including pro forma disclosures for prior periods as if we had recorded stock-based compensation expense during such periods.

We granted Restricted Stock Units to employees for services performed in 2005, 2004 and 2003 that vest quarterly during the subsequent year. In addition, our officers were granted restricted stock units as part of a compensation agreement dated May 8, 2006. Our Restricted Stock Unit Deferred Compensation Plan is described in more detail in Note 8.

Income Taxes.   Deferred income tax assets and liabilities are determined based on the differences between the financial reporting and tax bases of assets and liabilities and tax loss and credit carry forwards using the currently enacted tax rates and laws. A valuation allowance has been provided because realization of deferred tax assets is unlikely in the near future (see Note 9).

Advertising.   Advertising expense was approximately $10,000, $14,000 and $15,000 in 2006, 2005 and 2004 respectively, and is expensed as incurred.

Research and Development.   Research and development costs are expensed as incurred, except costs that relate to our government contracts. Those expenses are capitalized as “Unbilled costs on contracts in progress” and charged to Cost of Goods Sold once the revenue is recognized under the percentage of completion method, or charged against the Contract Loss Reserve as incurred if the costs are not recoverable under the terms of the contract agreement.

Casualty loss.   On December 28, 2006, a malfunction occurred during the testing of a Smart Energy 25 flywheel which resulted in the loss of the flywheel and other inventory (which had previously been expensed), as well as minor damage to the building improvements and other equipment. A casualty loss of approximately $69,000 was recorded for the estimated cost of repairs to the building improvements of approximately $34,000, the cost to repair fixed assets of approximately $18,000, costs to replace damaged supplier equipment of $6,000 and costs to perform necessary clean up of approximately $11,000. Additional costs to complete the building clean up and to assess the cause of the failure will be approximately $125,000. We expect that we will recover most, if not all, of the additional costs from insurance.

Fair Value of Financial Instruments.   The carrying amount of cash and cash equivalents, accounts receivable, inventory, accounts payable, accrued expenses, and other current assets and liabilities approximate their fair values.

Concentration of Credit Risk.   Financial instruments that potentially subject us to significant concentration of credit risk consist primarily of cash and cash equivalents. We keep our cash investments with high-credit-quality financial institutions. At December 31, 2006 substantially all of our cash and cash equivalents were held in interest bearing accounts at financial institutions earning interest at varying rates from 3.45% to 5.7%. At December 31, 2006 and 2005, we had cash balances at a financial institution in excess of federally insured limits. However, we do not believe that it is subject to unusual credit risk beyond the normal credit risk associated with commercial banking relationships.

Comprehensive Loss.   Comprehensive loss is the same as net loss for all periods presented.

Loss Per Share—Basic and Diluted.   Basic loss per share has been computed using the weighted-average number of shares of common stock outstanding during each period. Warrants, options and other securities exercisable for common shares are used in the calculation of fully-diluted EPS only if their conversion to common shares would decrease income or increase loss per share from continuing operations. Since the years ended December 31, 2006, 2005 and 2004 reflect losses, including the potential conversion of warrants and options in the diluted EPS calculation would decrease loss per share. Thus, they are considered anti-dilutive and are not included in the calculation of earnings per share.

54




Note 3.   Property and Equipment

Property and equipment consisted of the following:

 

 

Estimated

 

 

 

 

 

 

 

Useful

 

December 31,

 

December 31,

 

 

 

Lives

 

2006

 

2005

 

Machinery and equipment

 

5 years

 

$

814,875

 

$

570,424

 

Service vehicles

 

5 years

 

16,763

 

16,762

 

Furniture and fixtures

 

7 years

 

255,940

 

255,940

 

Office equipment

 

3 years

 

1,486,951

 

1,433,947

 

Leasehold improvements

 

Lease term

 

533,352

 

533,352

 

Equipment under capital lease obligations

 

Lease term

 

918,285

 

918,285

 

Total

 

 

 

$

4,026,166

 

$

3,728,710

 

Less accumulated depreciation and amortization

 

 

 

(3,610,760

)

(3,516,414

)

Property and equipment, net

 

 

 

$

415,406

 

$

212,296

 

 

Note 4.   Commitments and Contingencies

We lease office and light manufacturing space under an operating lease through September 30, 2007. At December 31, 2006, we had provided the lessor with an irrevocable letter of credit with a balance of $174,346 which is reduced annually during the lease term. This letter of credit is secured by a cash deposit, which is included in restricted cash in the accompanying consolidated balance sheets.

Future minimum annual lease payments under non-cancelable operating leases as of December 31, 2006 are $397,059.

Rent expense was $237,695, $231,188 and $223,031, during 2006, 2005 and 2004, respectively net of restructuring reserves applied of $337,988, $321,103 and $315,474, respectively. As of December 31, 2006, we have firm non-cancelable purchase commitments with our suppliers to satisfy contractual obligations for our research and development programs in the amount of approximately $1,117,000.

Legal Proceedings.   We may be subject to various legal proceedings, many involving routine litigation incidental to our business. The outcome of any legal proceeding is not within our complete control, is often difficult to predict and may be resolved over very long periods of time. Estimating probable losses associated with any legal proceedings or other loss contingencies are very complex and require the analysis of many factors including assumptions about potential actions by third parties. Loss contingencies are recorded as liabilities in the consolidated financial statements when it is both, (i) probable or known that a liability has been incurred and (ii) the amount of the loss is reasonably estimable. If the reasonable estimate of the loss is a range and no amount within the range is a better estimate, the minimum amount of the range is recorded as a liability. If a loss contingency is not probable or not reasonably estimable, a liability is not recorded in the consolidated financial statements.

Note 5.   Preferred Stock

As a result of the initial public offering of our common stock and the conversion of all outstanding shares of all classes of the preferred stock, we amended our charter and cancelled all our classes of preferred stock. We then added a new class of preferred stock that can be issued in the future by filing a Certificate of Designations with the specific terms as set by our Board of Directors. At December 31, 2006 and 2005, there are 10 million shares of $.01 par value preferred stock authorized with none outstanding.

55




Note 6.   Common Stock

Private Placement.   On November 8, 2005 we completed the private placement of 9,868,421 shares of our common stock at a price of $1.52 per share, for an aggregate offering price of approximately $15 million to certain institutional investors. We also offered these investors warrants to purchase 3,410,527 shares of our common stock at an exercise price of $2.21 per share. In connection with this transaction we paid placement agent fees and expenses of approximately $1 million. We agreed to register for resale under the Securities Act all the shares issued in this offering as well as the shares issuable upon exercise of the warrants. On March 2, 2006, we filed a registration statement on Form S-3 with the Securities and Exchange Commission (File No. 333-130207) that was declared effective on March 7, 2006. These proceeds have been and will continue to be used for working capital purposes.

On May 24, 2005 and July 26, 2005 we issued 1,666,667 and 1,785,714 shares of common stock, respectively pursuant to an investment agreement dated April 22, 2005. In exchange, we received $3 million in the aggregate from Perseus 2000 Expansion, L.L.C. We also issued a warrant for the purchase of 800,000 shares of our common stock at an exercise price of $1.008 and an extension for two years of an existing warrant already owned by Perseus. We agreed to register for resale under the Securities Act all the shares issued in this offering as well as the shares issuable upon exercise of the warrants. On March 2, 2006, we filed a registration statement on Form S-3 with the Securities and Exchange Commission (File No.333-130208) that was declared effective on March 7, 2006. These proceeds have been and will be used for working capital purposes.

On September 1, 2006, we filed a $40 million universal shelf registration on Form S-3 with the Securities and Exchange Commission. This shelf registration was declared effective as of December 14, 2006. We issued approximately 11.8 million shares from this shelf registration during February 2007, as described in Note 13—Subsequent Event. This transaction used approximately $10.6 million of the $40 million shelf registration.

Initial Public Offering.   During the fourth quarter of 2000, we sold 9,200,000 shares of our common stock, inclusive of the underwriters’ over allotment, at an initial public offering price of $6 per share. Net proceeds as a result of the stock offering totaled approximately $49.3 million reflecting gross proceeds of $55.2 million net of underwriter commissions of approximately $3.9 million and other estimated offering costs of approximately $2.0 million.

Shareholder Rights Agreement.   In September 2002, and amended as of December 27, 2002, our Board of Directors approved a Rights Agreement, under which each holder of common stock on October 7, 2002 automatically received a distribution of one Right for each share of common stock held. Each Right entitles the holder to purchase 1/100th of a share of our newly issued preferred stock for $22.50 in the event that any person not approved by the board of directors acquires more than 15% (35% in the case of one large shareholder that already owned more than 15%) of our outstanding common stock, or in the event that we are acquired by another company, $22.50 worth of the common stock of the other company at half its market value (in each case any rights held by the acquiring person are not exercisable and become void).

Reserved Shares.   At December 31, 2006, 26,041,238 shares of our common stock were reserved for issuance under our stock option plan, employee stock purchase plan and outstanding warrants.

56




Note 7.   Redeemable Convertible Preferred Stock and Stock Warrants

Warrants outstanding as of December 31, 2006:

Description

 

 

 

Grant
Date

 

Expiration
Date

 

Strike
Price

 

Issued and
Outstanding

 

Class F Financing (extended)

 

5/23/2000

 

5/23/2007

 

$

2.25

 

 

1,333,333

 

 

May 24, 2005 Financing

 

5/24/2005

 

5/24/2010

 

$

1.008

 

 

800,000

 

 

November 8, 2005 Financing

 

11/8/2005

 

11/8/2010

 

$

2.21

 

 

3,410,527

 

 

Total warrants outstanding

 

 

 

 

 

 

 

 

5,543,860

 

 

 

We have outstanding three series of warrants to purchase our common stock. The exercise price and the number of shares of our common stock to be issued upon exercise of the warrants will be adjusted under certain circumstances, including:

·       Subdivisions, stock dividends or combinations of our common stock

·       Reclassifications, exchanges, substitutions, or in-kind distributions that result in a change in the number and/or class of the securities issuable upon exercise of the warrants

·       Reorganizations, mergers and similar transactions; and

·       Issuance of additional shares of our common stock or securities convertible into our common stock at a price per share less than the exercise price in effect immediately prior to the issuance of the additional securities (only with respect to the November 2005 Financing Warrants).

Holders of the warrants are not entitled to receive dividends, vote, receive notice of any meetings of stockholders or otherwise have any right as stockholders with respect to their warrant shares.

Class F Preferred Stock Financing Warrant.   The warrant, originally issued in connection with our Class F Preferred Stock financing, is exercisable for 1,333,333 shares of Beacon common stock at an exercise price of $2.25 per share. In connection with the Investment Agreement among us, Perseus Capital, L.L.C. and Perseus 2000 Expansion, L.L.C. dated April 22, 2005, we extended by two years the term of the warrant. The holder of this warrant, Perseus Capital, L.L.C., may exercise the warrant at any time prior to its expiration on May 23, 2007.

April 2005 Financing Warrant.   In connection with the investment by Perseus 2000 Expansion, L.L.C., we issued a warrant for 800,000 shares of our common stock, at an exercise price of $1.008.

November 2005 Financing Warrants.   As part of a financing transaction, we issued warrants to purchase an aggregate of 3,410,527 shares of Beacon common stock to twelve “accredited investors.”  Each warrant is exercisable for a period of five years but may not be exercised until six months and one day after November 8, 2005, the date of the closing of the financing transaction. The per share exercise price for the warrant shares is $2.21.

Note 8.   Stock Based Compensation

Description of Plans

Stock Option Plan.

Our Third Amended and Restated 1998 Stock Incentive Plan allows for the granting of stock options to purchase up to 23,000,000 shares of our common stock. Options may be granted to our employees, officers, directors, consultants and advisors. Under the terms of the option plan, incentive stock options are to be granted at the fair market value of our common stock at the date of grant, and nonqualified stock options are to be granted at a price determined by our Board of Directors. In general, our Board has authorized vesting periods of one to three years and terms of varying length but in no case more than 10 years. Our stock option program is a long-term retention program that is intended to attract, retain and

57




provide incentives for talented employees, officers and directors, and to align stockholder and employee interests. We consider our option program critical to our operation and productivity; essentially all of our employees participate. At December 31, 2006 we had 10,788,907 shares reserved for issuance under this plan.

Employee Stock Purchase Plan

Our Employee Stock Purchase Plan (the “ESPP”) allows substantially all of our employees to purchase shares of our common stock at a discount through payroll deductions. Participating employees may purchase our common stock at a purchase price equal to 85% of the lower of the fair market value of our common stock at the beginning of an offering period or on the exercise date. Employees may designate up to 15% of their base compensation for the purchase of common stock under this plan. The ESPP provides for the purchase of up to 2,000,000 shares of our common stock. Shares purchased under the Plan in 2006, 2005, and 2004 totaled 17,958, 7,273 and 8,124, respectively and the weighted average purchase price of the shares purchased was $1.13 in 2006, $1.03, in 2005 and $0.48 in 2004. At December 31, 2006, we had 1,864,154 shares reserved for issuance under this plan.

Restricted Stock Unit Arrangements

Our Third Amended and Restated 1998 Stock Incentive Plan permits the grant of restricted stock units (“RSUs”) to (i) align our employees’ interests with those of the Company, (ii) motivate our employees to achieve key product development milestones and thus create stockholder value, (iii) retain key employees by providing equity to such employees and (iv) conserve cash by paying bonuses in the form of RSUs rather than in cash, but with the number of such RSUs calculated on a discounted basis to compensate for the reduced liquidity as compared to cash. With respect to the RSUs that are granted in lieu of cash bonuses, the number of RSUs granted are based on performance, and are automatically converted into shares of common stock in four equal tranches in the fiscal year following the year of performance. Certain other RSUs are granted to our officers as a form of equity incentive, are not tied to performance, and vest over three-year periods in equal quarterly installments. There are also other performance-based RSU’s granted to our officers that cliff-vest upon the achievement of certain Company-specific milestones including earnings levels and revenue goals such that our company is no longer treated as a development stage company for accounting purposes. Both such vesting events require the recipient officer to be employed by us during the period ending with the milestones. The unvested portion of any RSU grant is subject to forfeiture upon the holder’s resignation or termination for cause. As of December 31, 2006, certain RSUs granted under the officer employment agreements were vested but stock was not issued because the vesting date, December 31, fell on a Sunday and because our insider trading window was closed.

Activity related to the RSU agreements is as follows:

 

 

Year ended December 31,

 

 

 

 

2006

 

2005

 

 

 

 

(number of shares)

 

 

Shares issued related to vested RSUs:

 

 

 

 

 

 

Current year grant based upon prior year bonus plan

 

587,374

 

593,080

 

 

Vesting of remaining shares from prior year grant

 

108,786

 

 

 

Based upon executive officer agreement

 

10,533

 

 

 

Vested RSUs not yet converted to stock

 

3,511

 

 

 

RSU’s granted but not vested:

 

 

 

 

 

Based upon 2004 bonus plan

 

 

108,786

 

Related to executive officer agreement

 

28,097

 

 

Related to performance-based executive plan

 

1,265,823

 

 

 

58




Stock option activity since inception is as follows:

 

 

 

 

Weighted-

 

Weighted-

 

 

 

 

 

Average

 

Average

 

 

 

Number of

 

Exercise

 

Fair

 

 

 

Shares

 

Price

 

Value

 

Outstanding at inception

 

 

 

 

 

 

 

 

 

 

Granted

 

11,248,860

 

 

$

2.03

 

 

 

$

1.03

 

 

Exercised

 

(1,427,987

)

 

$

0.95

 

 

 

 

 

 

Canceled, forfeited or expired

 

(7,044,944

)

 

$

2.42

 

 

 

 

 

 

Outstanding, December 31, 2003

 

2,775,929

 

 

$

1.59

 

 

 

 

 

 

Granted

 

3,847,639

 

 

$

0.74

 

 

 

$

0.43

 

 

Exercised

 

(30,000

)

 

$

0.89

 

 

 

 

 

 

Canceled, forfeited or expired

 

(395,993

)

 

$

1.72

 

 

 

 

 

 

Outstanding, December 31, 2004

 

6,197,575

 

 

$

1.06

 

 

 

 

 

 

Granted

 

429,168

 

 

$

1.88

 

 

 

$

1.33

 

 

Exercised

 

(965,856

)

 

$

0.74

 

 

 

 

 

 

Canceled, forfeited or expired

 

(79,084

)

 

$

1.74

 

 

 

 

 

 

Outstanding, December 31, 2005

 

5,581,803

 

 

$

1.18

 

 

 

 

 

 

Granted

 

1,104,671

 

 

$

1.48

 

 

 

$

0.98

 

 

Exercised

 

(100,000

)

 

$

0.54

 

 

 

 

 

 

Canceled, forfeited or expired

 

(39,588

)

 

$

2.08

 

 

 

 

 

 

Outstanding, December 31, 2006

 

6,546,886

 

 

$

1.23

 

 

 

 

 

 

 

The following table summarizes information about stock options outstanding at December 31, 2006:

 

 

 

 

Weighted-

 

 

 

 

 

Vested

 

 

 

 

 

Average

 

Weighted-

 

 

 

Weighted-

 

 

 

Number

 

Remaining

 

Average

 

Vested

 

Average

 

Exercise

 

of Options

 

Contractual

 

Exercise

 

Number

 

Exercise

 

Price

 

 

 

Outstanding

 

Life (Years)

 

Price

 

of Options

 

Price

 

$0.25–$0.74

 

 

3,239,886

 

 

 

7.60

 

 

 

$

0.70

 

 

3,239,886

 

 

$

0.70

 

 

$0.87–$1.26

 

 

1,695,884

 

 

 

6.06

 

 

 

$

0.98

 

 

1,303,055

 

 

$

0.92

 

 

$1.51–$2.19

 

 

1,153,866

 

 

 

8.15

 

 

 

$

1.87

 

 

671,809

 

 

$

2.01

 

 

$2.50–$3.10

 

 

130,000

 

 

 

3.35

 

 

 

$

2.64

 

 

130,000

 

 

$

2.64

 

 

$4.10–$5.27

 

 

222,250

 

 

 

4.17

 

 

 

$

4.40

 

 

222,250

 

 

$

4.40

 

 

$6.00–$9.31

 

 

105,000

 

 

 

3.81

 

 

 

$

6.40

 

 

105,000

 

 

$

6.40

 

 

Total

 

 

6,546,886

 

 

 

 

 

 

 

 

 

 

5,672,000

 

 

 

 

 

 

Included in the schedules above are grants of options to purchase 25,000 shares made to non-employee consultants in 2004. There were no grants made to non-employee consultants in 2006 or 2005.

Stock Compensation

Beginning on January 1, 2006, we adopted SFAS 123R. See Note 2 for a description of our adoption of SFAS 123R. We currently use the Black-Scholes option pricing model to determine the fair value of stock options and employee stock purchase plan shares. The valuations determined using such model are affected by our stock price as well as assumptions regarding a number of complex and subjective variables, including our stock price volatility, expected life of the option, risk-free interest rate and expected dividends, if any.

We estimate the volatility of our common stock by using historical volatility. We estimate the expected term of the share or option grant, and determine a risk-free interest rate based on U.S. Treasury issues with remaining terms similar to the expected term of the options. We do not anticipate paying any cash dividends in the foreseeable future and therefore use an expected dividend yield of zero in our valuation

59




model. We are required to estimate forfeitures at the time of grant and revise those estimates in subsequent periods. All stock-based payment awards are amortized as they are earned over the requisite service periods of the awards, which are generally the vesting periods.

Prior to the adoption of SFAS 123R, we recognized the estimated compensation cost of restricted stock units (RSUs) over the vesting term, based on the fair value of our common stock using the closing stock price on the last day of the fiscal year in which the compensation was earned.

Since the adoption of SFAS 123R, the compensation cost of RSUs is based on the fair value of the stock as of the date of grant, net of expected forfeitures. This cost is expensed ratably over the performance period (for performance-based RSUs) or vesting period (for all other RSUs). The number of performance-based RSUs for which stock compensation expense is calculated is based upon management’s assessment of the likelihood of achieving the performance targets.

The assumptions used to value stock option grants for the year ended December 31, 2006, 2005 and 2004, respectively, are as follows:

 

 

Year ended December 31,

 

 

 

2006

 

2005

 

2004

 

Risk-free interest rate

 

 

4.43%–5.13%

 

 

3.8%–4.39%

 

4.32%–4.49%

 

Expected life of option

 

 

3 years

 

 

1–3 years

 

1–3 years

 

Expected dividend payment rate, as a percentage of the stock price on the date of grant

 

 

0%

 

 

0%

 

0%

 

Assumed volatility

 

 

93%–129%

 

 

103%–129%

 

95%–115%

 

Expected forfeitures

 

 

10%

 

 

0%

 

0%

 

 

Stock-based compensation expense recognized on our consolidated statement of operations for the years ended December 31, 2006, 2005 and 2004, respectively, is as follows:

 

 

Year ended December 31,

 

 

 

2006

 

2005

 

2004

 

Selling, general and administrative

 

$

1,609,178

 

$

371,346

 

$

376,455

 

Research and development

 

724,091

 

274,372

 

324,150

 

Total stock compensation expense

 

$

2,333,269

 

$

645,718

 

$

700,605

 

Components of stock compensation expense:

 

 

 

 

 

 

 

Amortization of deferred compensation from restricted stock units (RSUs) granted in lieu of 2005 bonuses

 

$

1,104,261

 

$

645,718

 

$

700,605

 

Compensation expense related to other RSUs

 

407,614

 

 

 

Compensation expense related to stock options

 

821,394

 

 

 

Total stock compensation expense

 

$

2,333,269

 

$

645,718

 

$

700,605

 

 

For comparison purposes, the following table sets forth the pro forma amounts of net income and net income per share for the years ended December 31, 2005 and 2004 that would have resulted if we had accounted for our employee stock plans under the fair value recognition provisions of SFAS 123R for those years:

 

 

Year ended December 31,

 

 

 

2005

 

2004

 

Net loss to common shareholders as reported

 

$

(9,312,104

)

$

(5,329,960

)

Pro forma compensation expense

 

249,890

 

1,255,094

 

Net loss—pro forma

 

$

(9,561,994

)

$

(6,585,054

)

Loss per share—as reported

 

$

(0.20

)

$

(0.12

)

Loss per share—pro forma

 

$

(0.20

)

$

(0.15

)

 

60




As of December 31, 2006, there was approximately $2,172,000 of unrecognized compensation cost, adjusted for estimated forfeitures, related to non-vested stock-based payments granted to our employees and directors. Total unrecognized compensation cost will be adjusted for future changes in estimated forfeitures and recognized over the remaining vesting periods of the stock grants.

Note 9.   Income Taxes

The components of the provision (benefit) for income taxes consisted of the following:

 

 

 

 

 

 

 

 

Cumulative from

 

 

 

 

 

 

 

 

 

May 8, 1997

 

 

 

 

 

 

 

 

 

(Date of

 

 

 

 

 

 

 

 

 

Inception) to

 

 

 

Year ended December 31,

 

December 31,

 

 

 

2006

 

2005

 

2004

 

2006

 

State—current

 

$

2,137

 

$

750

 

$

750

 

 

$

22,749

 

 

Federal—deferred

 

(2,759,406

)

(3,901,616

)

(1,974,627

)

 

(41,483,423

)

 

State—deferred

 

(1,074,671

)

(35,387

)

(325,553

)

 

(6,919,094

)

 

Increase in valuation allowance

 

3,834,077

 

3,937,003

 

2,300,180

 

 

48,402,516

 

 

Provision (benefit) for income taxes

 

$

2,137

 

$

750

 

$

750

 

 

$

22,748

 

 

 

State minimum taxes are included with selling, general and administrative expenses.

A reconciliation of the statutory federal rate to the effective rate for all periods is as follows:

Statutory federal rate benefit

 

(34

)%

State, net of federal effect

 

(6

)

Valuation allowance provided

 

40

 

Effective rate

 

%

 

The components of our deferred tax assets and liabilities consisted of the following at December 31:

 

 

2006

 

2005

 

Long-term assets:

 

 

 

 

 

Net operating loss carry-forwards

 

$

40,006,078

 

$

36,480,176

 

Research and development credits

 

3,286,515

 

2,799,435

 

Restructuring reserves

 

1,611,491

 

1,822,757

 

Other

 

219,564

 

(799,330

)

Net deferred tax assets before valuation allowance

 

45,123,648

 

40,303,038

 

Less valuation allowance

 

(45,123,648

)

(40,303,038

)

Net deferred tax assets

 

$

 

$

 

 

The valuation allowance increased by $3,834,077 in 2006, $3,937,003 in 2005 and $2,300,180 in 2004, primarily due to the generation of net operating loss carry forwards and credits for which realization is not reasonably assured.

61




The following approximates the net operating loss carry forwards and business credits we have available in the future for federal and state tax purposes:

 

 

As of December 31,

 

 

 

2006

 

2005

 

Net operating loss carry forwards available in the future:

 

 

 

 

 

Federal

 

$

104,031,000

 

$

92,731,000

 

State

 

77,259,000

 

80,484,000

 

Total net operating loss carry forwards available

 

$

181,290,000

 

$

173,215,000

 

Business credits available in the future:

 

 

 

 

 

Federal

 

$

1,917,000

 

$

1,870,000

 

State

 

1,370,000

 

929,700

 

Total business credits available

 

$

3,287,000

 

$

2,799,700

 

 

The net operating loss carry forwards begin to expire in 2017 for federal and 2002 for state tax purposes. The federal research and development credits begin to expire in 2017. We did not pay any income taxes from inception to December 31, 2006.

Under the provisions of the Internal Revenue Code, certain substantial changes in our ownership may have limited, or may limit in the future, the amount of net operating loss carry forwards and tax credits which could be utilized annually to offset future taxable income and income tax liabilities. The amount of any annual limitation is determined based upon our value prior to an ownership change.

Note 10.   Retirement Savings Plan

In 1998, we created a 401(k) Retirement Savings Plan (the “Plan”) for our full-time employees. Each participant in the Plan may elect to contribute a percentage of his or her annual compensation to the Plan on a pre-tax basis up to the annual limit established by the Internal Revenue Service. We match employee contributions at a rate of 50% up to the first 6% of the employee’s wages. We may also elect to make a profit-sharing contribution at the discretion of the Board of Directors. Employee contributions are fully vested. Company matching and profit sharing contributions vest 20% after two years of service consisting of at least 1,000 hours per calendar year and 20% annually thereafter. Company matching contributions were $75,847, $51,778 and $61,213 during 2006, 2005 and 2004, respectively. We have not made any profit sharing contributions since the plan’s inception.

Note 11.   Related Party Transactions

During 2001, we advanced approximately $565,000 to an officer of the Company, Mr. William Stanton, our former CEO and President and currently a member of our board of directors. This advance was interest bearing and secured by Mr. Stanton’s holdings of Beacon common stock and was provided to him to allow the exercise of stock options and the payment of related taxes. We capitalized approximately $36,000 of interest over the life of the debt. Up to August 5, 2005, Mr. Stanton made payments on this outstanding debt of approximately $500,000. On August 5, 2005, Mr. Stanton surrendered vested stock options to purchase 76,752 shares of our common stock which were granted to him on October 13, 2004. We gave Mr. Stanton credit for $100,544 as a result of such surrender, which equaled the excess of the value of the shares issuable upon exercise of the options, based on the mid-point of the high and the low trading prices per share of our common stock on August 5, 2005, over the exercise price of the options, to repay in full the outstanding principal of and interest on the loan we advanced to Mr. Stanton as described above. The surrendered stock was added to our treasury, at cost.

There were no related party transactions during 2006.

62




Note 12.   Quarterly Results (Unaudited)

In management’s opinion, this unaudited information includes all adjustments, consisting only of normal recurring adjustments, necessary for a fair presentation of the information for the quarters presented. The operating results for any quarter are not necessarily indicative of results for any future quarters.

 

 

2006

 

 

 

First

 

Second

 

Third

 

Fourth

 

 

 

Quarter

 

Quarter

 

Quarter

 

Quarter

 

Revenue

 

$

288,595

 

$

209,439

 

$

277,343

 

$

193,200

 

Gross profit (loss)

 

$

43,670

 

$

3,021

 

$

39,357

 

$

37,427

 

Loss from operations

 

$

(2,968,536

)

$

(3,426,225

)

$

(3,294,067

)

$

(2,993,488

)

Net (loss) income

 

$

(2,821,650

)

$

(3,272,601

)

$

(3,165,005

)

$

(2,904,182

)

Loss per share—basic and diluted

 

$

(0.05

)

$

(0.06

)

$

(0.06

)

$

(0.04

)

Weighted-average common shares outstanding

 

58,700,036

 

58,950,147

 

59,218,443

 

59,442,592

 

 

 

 

2005

 

 

 

First

 

Second

 

Third

 

Fourth

 

 

 

Quarter

 

Quarter

 

Quarter

 

Quarter

 

Revenue

 

$

636,134

 

$

318,304

 

$

304,064

 

$

228,756

 

Gross profit (loss)

 

$

(34,373

)

$

(15,652

)

$

(43,490

)

$

5,533

 

Loss from operations

 

$

(2,258,888

)

$

(1,806,293

)

$

(2,271,509

)

$

(3,111,073

)

Net (loss) income

 

$

(2,245,000

)

$

(1,764,781

)

$

(2,143,442

)

$

(3,158,881

)

Loss per share—basic and diluted

 

$

(0.05

)

$

(0.04

)

$

(0.04

)

$

(0.07

)

Weighted-average common shares outstanding

 

43,792,791

 

44,801,287

 

48,524,912

 

54,364,893

 

 

Note 13.   Subsequent Event

On February 15, 2007, we consummated the sale of 11,814,687 units of the Company to investors at a purchase price of $0.90 per unit. Each unit consists of one share of our common stock, par value $0.01 per share, and a warrant to purchase 0.5 shares of common stock at an exercise price of $1.33 per share. The units were issued pursuant to a prospectus supplement filed with the Securities and Exchange Commission in connection with a shelf takedown from our registration statement on Form S-3 (File no. 333-137071), which became effective on December 14, 2006. We received net offering proceeds of approximately $9.8 million after deducting placement agency fees and estimated offering expenses. Since this sale of units was at a price per share lower than the closing price on the date of our 2005 financing, we are required to make an adjustment to the exercise price and the number of warrants issued to the investors in that financing. The number of warrants convertible into our common stock increased by 327,294 to 3,287,821 as a result of the adjustment and the exercise price was reduced by $0.22 to $1.99.

On March 27, 2007, we received a letter from the Nasdaq Stock Market indicating that for the last 30 consecutive business days, the bid price of our common stock has closed below the minimum $1.00 per share requirement for continued inclusion on the Nasdaq Stock Market based on Marketplace Rule 4310(c)(4). In accordance with Marketplace Rule 4310(c)(8)(D), we have been provided 180 calendar days, or until September 24, 2007, to regain compliance. If at any time before September 24, 2007 our common stock has a closing bid price of $1.00 or more for a minimum of 10 consecutive business days the Nasdaq Stock Market Staff will notify us that we comply with Rule 4310(c)(4).

63




If we have not met the requirements of Rule 4310(c)(4) by September 24, 2007 but meet any one of the three criteria as set forth in Marketplace Rule 4310(c), we will be granted an additional 180 calendar day compliance period to March 21, 2008.

Note 14.   Schedule II Valuation and Qualifying Accounts

 

 

2006

 

 

 

 

 

Charged to

 

Charged to

 

 

 

 

 

 

 

Balance at

 

costs and

 

other

 

 

 

Balance at

 

Description

 

 

 

1/1/2006

 

expenses

 

accounts

 

Deductions

 

12/31/2006

 

Product warranty

 

$

30,081

 

 

$

8,250

 

 

$

4,454

 

$

(6,258

)

$

36,527

 

Commitment reserve

 

 

 

 

 

 

 

 

Accounts receivable reserve

 

13,230

 

 

5,638

 

 

 

 

18,868

 

Inventory reserve

 

2,345,037

 

 

664,311

 

 

(44,476

)

(1,156,071

)

1,808,801

 

Asset impairment reserve

 

3,721,707

 

 

18,338

 

 

 

(40,389

)

3,699,656

 

 

 

 

2005

 

 

 

 

 

Charged to

 

Charged to

 

 

 

 

 

 

 

Balance at

 

costs and

 

other

 

 

 

Balance at

 

Description

 

 

 

1/1/2005

 

expenses

 

accounts

 

Deductions

 

12/31/2005

 

Product warranty

 

$

24,512

 

 

$

7,763

 

 

$

 

$

(2,194

)

$

30,081

 

Commitment reserve

 

48,265

 

 

 

 

 

(48,265

)

 

Accounts receivable reserve

 

22,850

 

 

(9,620

)

 

 

 

13,230

 

Inventory reserve

 

2,887,688

 

 

 

 

(508,608

)

(34,043

)

2,345,037

 

Asset impairment reserve

 

3,843,893

 

 

 

 

 

(122,186

)

3,721,707

 

 

Product warranty—Deductions include amounts paid for consultants, travel and freight costs to repair/replace our inverter systems under our five-year warranty.

Commitment reserve—In 2004 we placed a reserve on our entire inverter inventory and additionally recorded a reserve for future non-cancelable vendor commitments. During 2005 we settled all commitments relating to this reserve.

Accounts receivable reserve—In 2006 we recorded a reserve for certain accounts which we deemed to be doubtful. In 2005, we received payments against previously reserved accounts.

Inventory reserve—Our inventory, containing both flywheel components and inverter components, is fully reserved. We disposed of inventory that no longer had value to us and we utilized components from our inventory in our research and development contracts during 2005 and 2006. Certain materials purchased during 2006 to be used for our research and development work flowed through our inventory system and so are included in the column titled “Charged to costs and expenses”, and offset as deductions against our inventory reserve.

Asset impairment reserve—In 2002, we recorded an asset impairment reserve for underutilized plant and equipment. In 2006 and 2005, we sold or disposed of certain assets and reduced the associated reserve. We increased this reserve by approximately $18,000 included in casualty loss based upon damage to certain assets during the prototype malfunction that occurred in December 2006.

64




2.                 Financial Statement Schedules

Schedules for which provision is made in the applicable regulations of the Securities and Exchange Commission have been omitted because the information is disclosed in the Consolidated Financial Statements or because such schedules are not required or not applicable.

3.                 Exhibits

The exhibits are listed below under Part IV, Item 15(c) of this report.

(c)   Exhibits

Exhibit

 

 

 

 

Number

 

Ref

 

 

Description of Document

 

3.1

 

(1)

 

Sixth Amended and Restated Certificate of Incorporation.

3.2

 

(18)

 

Amended and Restated Bylaws.

3.3

 

(16)

 

Certificate of Designation of Series A Junior Participating Preferred Stock, filed with the Secretary of State of Delaware on October 4, 2002.

4.1

 

(2)

 

Rights Agreement dated as of September 25, 2002 between Beacon and Equiserve Trust Company, NA.

4.2

 

(3)

 

Amendment No. 1 to Rights Agreement dated as of December 27, 2002.

4.3

 

(4)

 

Form of specimen stock certificate.

10.1.1

 

(1)

 

Securities Purchase Agreement dated May 23, 2000 among the Company, Perseus Capital, L.L.C., DQE Enterprises, Inc., Micro-Generation Technology Fund, L.L.C., Mechanical Technology Incorporated, GE Capital Equity Investments, Inc., The Beacon Group Energy Investment Fund II, L.P. and Penske Corporation.

10.1.2

 

(15)

 

Third Amended and Restated 1998 Stock Incentive Plan of the Company.

10.1.3

 

(16)

 

Form of Incentive Stock Option Agreement of the Company.

10.1.4

 

(16)

 

Form of Non-Qualified Stock Option Agreement of the Company.

10.1.5

 

(1)

 

Form of Non-Qualified Stock Option Agreement of the Company issued to certain consultants on July 24, 2000 and list of holders thereof.

10.1.6

 

(15)

 

Employee Stock Purchase Plan of the Company.

10.1.7

 

(1)

 

Amended and Restated License Agreement dated October 23, 1998 between the Company and SatCon Technology Corporation.

10.1.8

 

(1)

 

Lease dated July 14, 2000 between the Company and BCIA New England Holdings LLC.

10.1.9

 

(5)

 

Form of Director and Officer Indemnification Agreement of the Company.

10.1.10

 

(16)

 

Form of Restricted Stock Unit Agreement of the Company.

10.1.11

 

(6)

 

Agreement dated January 31, 2005 between the Company and the New York State Energy Research and Development Authority.

10.1.12

 

(7)

 

Agreement dated January 31, 2005 between the Company and California State Energy Resources Conservation and Development Commission.

10.1.13

 

(8)

 

Investment Agreement dated April 22, 2005 among the Company, Perseus 2000 Expansion, L.L.C. and Perseus Capital, L.L.C.

65




 

10.1.14

 

(9)

 

Common Stock Purchase Warrant dated May 24, 2005 issued by the Company to Perseus 2000 Expansion, L.L.C.

10.1.15

 

(9)

 

Amended and Restated Common Stock Purchase Warrant dated May 24, 2005 issued by the Company to Perseus Capital, L.L.C.

10.1.16

 

(9)

 

Registration Rights Agreement dated May 24, 2005 among the Company, Perseus 2000 Expansion, L.L.C. and Perseus Capital L.L.C.

10.1.17

 

(10)

 

Option Agreement dated July 25, 2005 between the Company and Lisa Zappala.

10.1.18

 

(11)

 

Agreement dated October 7, 2005 between the Company and the Air Force Research Laboratory.

10.1.19

 

(12)

 

Securities Purchase Agreement dated November 4, 2005 among the Company and Iroquois Master Fund Ltd., Gryphon Master Fund, LP, GSSF Master Fund, LP, Nite Capital LP, Enable Growth Partners, LP, Enable Opportunity Partners, LP, Truk Opportunity Fund, LLC, Truk International Fund, LP, Capital Ventures International and UBS O’Connor LLC FBO O’Connor PIPES Corporate Strategies Master Limited.

10.1.20

 

(12)

 

Form of Warrant of the Company issued pursuant to the November 2005 financing.

10.1.21

 

(19)

 

Performance-based Restricted Stock Unit Agreement dated May 8, 2006 between the Company and F. William Capp.

10.1.22

 

(19)

 

Performance-based Restricted Stock Unit Agreement dated May 8, 2006 between the Company and James M. Spiezio.

10.1.23

 

(19)

 

Performance-based Restricted Stock Unit Agreement dated May 8, 2006 between the Company and Matthew L. Lazarewicz.

10.1.24

 

(19)

 

Restricted Stock Unit and Option Agreement dated May 8, 2006 between the Company and F. William Capp.

10.1.25

 

(19)

 

Restricted Stock Unit and Option Agreement dated May 8, 2006 between the Company and James M. Spiezio.

10.1.26

 

(19)

 

Restricted Stock Unit and Option Agreement dated May 8, 2006 between the Company and Matthew L. Lazarewicz.

10.1.27

 

(17)

 

Employment agreement dated March 2, 2007 between the Company and F. William Capp

10.1.28

 

(17)

 

Employment agreement dated March 2, 2007 between the Company and James M. Spiezio

10.1.29

 

(17)

 

Employment agreement dated March 2, 2007 between the Company and Matthew L. Lazarewicz

10.1.30

 

(17)

 

Restricted Stock Unit and Option Agreement dated March 2, 2007 between the Company and F. William Capp.

10.1.31

 

(17)

 

Restricted Stock Unit and Option Agreement dated March 2, 2007 between the Company and James M. Spiezio.

10.1.32

 

(17)

 

Restricted Stock Unit and Option Agreement dated March 2, 2007 between the Company and Matthew L. Lazarewicz.

14.1

 

(13)

 

Corporate Code of Conduct dated October 15, 2001.

66




 

16.1

 

(14)

 

Letter dated October 20, 2004 from Deloitte & Touche LLP to the Company.

21.1

 

+

 

Subsidiaries of the Company.

23.1

 

+

 

Consent of Miller Wachman LLP.

31.1

 

+

 

Certification of Principal Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

31.2

 

+

 

Certification of Principal Financial and Accounting Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

32.1

 

+

 

Certification of Principal Executive Officer pursuant to 18 U.S.C. Section 1350 as adopted pursuant to section 906 of the Sarbanes-Oxley Act of 2002

32.1

 

+

 

Certification of Principal Financial Officer pursuant to 18 U.S.C. Section 1350 as adopted pursuant to section 906 of the Sarbanes-Oxley Act of 2002


(1)          Incorporated by reference from the Form S-1 filed on November 16, 2000 (File No. 333-43386).

(2)          Incorporated by reference from the Form 8-K filed on October 4, 2002 (File No. 001-16171).

(3)          Incorporated by reference from the Form 10-K filed on March 31, 2003 (File No. 001-16171).

(4)          Incorporated by reference from the Form S-3 filed on December 8, 2005 (File No. 333-130207).

(5)          Incorporated by reference from the Form 8-K filed on May 10, 2005 (File No. 001-16171).

(6)          Incorporated by reference from the Form 8-K filed on February 14, 2005 (File No. 001-16171).

(7)          Incorporated by reference from the Form 8-K filed on February 16, 2005 (File No. 001-16171).

(8)          Incorporated by reference from the Form 8-K filed on April 25, 2005 (File No. 001-16171).

(9)          Incorporated by reference from the Form 8-K filed on April 25, 2005 (File No. 001-16171).

(10) Incorporated by reference from the Form 8-K filed on July 29, 2005 (File No. 001-16171).

(11) Incorporated by reference from the Form 8-K filed on October 13, 2005 (File No. 001-16171).

(12) Incorporated by reference from the Form 8-K filed on November 7, 2005 (File No. 001-16171).

(13) Incorporated by reference from the Form 10-K filed on March 31, 2005 (File No. 001-16171).

(14) Incorporated by reference from the Form 8-K filed on November 2, 2004 (File No. 001-16171).

(15) Incorporated by reference from the Form S-8 filed on March 22, 2006 (File No. 333-132638).

(16) Incorporated by reference from the Form 10-K filed on March 30, 2006 (File No. 000-31973).

(17) Incorporated by reference from the Form 8-K filed on March 7, 2007 (File No. 000-31973).

(18) Incorporated by reference from the Form 8-K filed on October 29, 2006 (File No. 000-31973).

(19) Incorporated by reference from the Form 10-Q filed on May 9, 2006 (File No. 000-31973).

+                Filed herewith.

67




SIGNATURES

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

BEACON POWER CORPORATION

 

By:

/s/ F. WILLIAM CAPP

 

 

F. William Capp

 

 

President and Chief Executive Officer

 

Date:

March 28, 2007

 

Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the Registrant and in the capacities and on the dates indicated.

Signature

 

 

 

 

Title

 

 

 

Date

 

/s/ F. WILLIAM CAPP

 

President and Chief Executive Officer,

 

 

F. William Capp

 

and Director (Principal Executive Officer)

 

March 28, 2007

/s/ JAMES M. SPIEZIO

 

Vice President of Finance, Chief Financial

 

 

James M. Spiezio

 

Officer, Treasurer and Secretary (Principal Financial Officer)

 

March 28, 2007

/s/ STEPHEN P. ADIK

 

 

 

 

Stephen P. Adik

 

Director

 

March 28, 2007

/s/ DANIEL E. KLETTER

 

 

 

 

Daniel E. Kletter

 

Director

 

March 28, 2007

/s/ VIRGIL G. ROSE

 

 

 

 

Virgil G. Rose

 

Director

 

March 28, 2007

/s/ JACK P. SMITH

 

 

 

 

Jack P. Smith

 

Director

 

March 28, 2007

/s/ WILLIAM E. STANTON

 

 

 

 

William E. Stanton

 

Director

 

March 28, 2007

/s/ LISA W. ZAPPALA

 

 

 

 

Lisa W. Zappala

 

Director

 

March 28, 2007

 

68



EX-21.1 2 a07-9240_1ex21d1.htm EX-21.1

EXHIBIT 21.1

LIST OF SUBSIDIARIES
AS OF DECEMBER 31, 2006

NO.

 

 

NAME

 

JURISDICTION OF
INCORPORATION

1

 

Beacon Power Securities Corporation

 

Massachusetts, USA

 



EX-23.1 3 a07-9240_1ex23d1.htm EX-23.1

Exhibit 23.1

INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM CONSENT

We consent to the incorporation by reference in (i) Registration Statement No. 333-50260 of Beacon Power Corporation on Form S-8 and (ii) Registration Statement No. 333-137071 of Beacon Power Corporation on Form S-3 of our report dated March 29, 2007 appearing in this Annual Report on Form 10-K of Beacon Power Corporation for the year ended December 31, 2006.

 

/s/ Miller Wachman LLP

Boston, MA
March 29, 2007



EX-31.1 4 a07-9240_1ex31d1.htm EX-31.1

EXHIBIT 31.1

CERTIFICATIONS

I, F. William Capp, certify that:

1.                 I have reviewed this annual report on Form 10-K of Beacon Power Corporation;

2.                 Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

3.                 Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

4.                 The registrant’s other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and have:

(a)          Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

(b)         Evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

(c)          Disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and

5.                 The registrant’s other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors:

(a)          All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

(b)         Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

March 29, 2007

/s/ F. WILLIAM CAPP

 

F. William Capp

Chief Executive Officer

 



EX-31.2 5 a07-9240_1ex31d2.htm EX-31.2

EXHIBIT 31.2

CERTIFICATIONS

I, James M. Spiezio, certify that:

1.                 I have reviewed this annual report on Form 10-K of Beacon Power Corporation;

2.                 Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

3.                 Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

4.                 The registrant’s other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and have:

(a)          Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

(b)         Evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

(c)          Disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and

5.                 The registrant’s other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors:

(a)          All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

(b)         Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

March 29, 2007

/s/ JAMES M. SPIEZIO

 

James M. Spiezio

Chief Financial Officer

 



EX-32.1 6 a07-9240_1ex32d1.htm EX-32.1

EXHIBIT 32.1

CERTIFICATION PURSUANT TO
18 U.S.C. SECTION 1350,
AS ADOPTED PURSUANT TO
SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002

In connection with the Annual Report of Beacon Power Corporation (the “Company”) on Form 10-K for the period ending December 31, 2006 as filed with the Securities and Exchange Commission on the date hereof (the “Report”), I, F. William Capp, Chief Executive Officer of the Company, certify, pursuant to 18 U.S.C. section 1350, as adopted pursuant to section 906 of the Sarbanes-Oxley Act of 2002, that to the best of my knowledge:

(1)   The Report fully complies with the requirements of section 13(a) or 15(d) of the Securities Exchange Act of 1934; and

(2)   The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Company.

/s/ F. WILLIAM CAPP

 

F. William Capp

Chief Executive Officer

March 29, 2007

 



EX-32.2 7 a07-9240_1ex32d2.htm EX-32.2

EXHIBIT 32.2

CERTIFICATION PURSUANT TO
18 U.S.C. SECTION 1350,
AS ADOPTED PURSUANT TO
SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002

In connection with the Annual Report of Beacon Power Corporation (the “Company”) on Form 10-K for the period ending December 31, 2006 as filed with the Securities and Exchange Commission on the date hereof (the “Report”), I, James M. Spiezio, Chief Financial Officer of the Company, certify, pursuant to 18 U.S.C. section. 1350, as adopted pursuant to section 906 of the Sarbanes-Oxley Act of 2002, that to the best of my knowledge:

(1)   The Report fully complies with the requirements of section 13(a) or 15(d) of the Securities Exchange Act of 1934; and

(2)   The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Company.

/s/ JAMES M. SPIEZIO

 

James M. Spiezio

Chief Financial Officer

March 29, 2007

 



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-----END PRIVACY-ENHANCED MESSAGE-----